SS Workshop
SS Workshop
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Fell Engine Project - Rear Coupling S1.E45 (Live Steam Locomotive Building)
On this episode I make the rear coupling from mild steel using the benchtop milling machine followed by finishing with cutting the curved face on the lathe using a faceplate setup.
The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings.
The locomotive being built is modelled on the NZR H Class which operated on the Rimutaka Incline, a 1 in 15 average slope line which utilised a centre rail system for additional traction and braking. The longest serving of the H Class locomotives were built in 1876 and operated until 1955
Watch from the Beginning | th-cam.com/video/1IEqPrAB5Tg/w-d-xo.html
How The Fell Locomotive Works | th-cam.com/video/3tX2qs2q5-0/w-d-xo.html
มุมมอง: 2 331

วีดีโอ

Fell Engine Project - How To Make a Hand Wheel from Scratch S1.E44 (Live Steam Locomotive Building)
มุมมอง 2.4K4 ปีที่แล้ว
Is it possible to make a hand wheel without a casting? On this episode I show you how I make a hand wheel for my live steam locomotive from scratch using a benchtop lathe and milling machine along with a vertex 6" 150mm rotary table. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomot...
Fell Engine Project - Reverse Lever Machining a Thin Part S1.E43 (Live Steam Locomotive Building)
มุมมอง 1.2K4 ปีที่แล้ว
Have you ever thought, that part is to thin to machine well on this episode I make the reversing lever from mild steel using the milling machine which is 2.5mm thick. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being built is modelled on the NZR H Class which operated on th...
Fell Engine Project - Wheel Spokes S1.E42 (Live Steam Locomotive Building)
มุมมอง 8K4 ปีที่แล้ว
Have you ever considered a live steam locomotive build but couldn't get hold of wheel castings, how about making them from scratch. On this episode I cut the wheel spokes and finish the wheels for my live steam locomotive using the rotary table with a bench top mill. I also media blast and paint the wheels. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 s...
Fell Engine Project - Turning Wheels S1.E41 (Live Steam Locomotive Building)
มุมมอง 8K4 ปีที่แล้ว
On this episode I turn the rear wheels and shape their profile using the benchtop lathe. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being built is modelled on the NZR H Class which operated on the Rimutaka Incline, a 1 in 15 average slope line which utilised a centre rail ...
Fell Engine Project - Radial Axle Pt3 S1.E40 (Live Steam Locomotive Building)
มุมมอง 1.1K4 ปีที่แล้ว
In this Episode I make the Axle boxes and axle for the radial axle assembly. I use the Milling machine and benchtop lathe along with a face plate setup. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being built is modelled on the NZR H Class which operated on the Rimutaka Inc...
Fell Engine Project - Radial Axle Pt2 S1.E39 (Live Steam Locomotive Building)
มุมมอง 6404 ปีที่แล้ว
In this episode I make the inner cylindrical bearing for the Radial Axle Assembly using the milling machine and 150mm Verex Rotary Table. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being built is modelled on the NZR H Class which operated on the Rimutaka Incline, a 1 in 15...
Fell Engine Project - Radial Axle Pt1 S1.E38 (Live Steam Locomotive Building)
มุมมอง 8114 ปีที่แล้ว
In this episode I start making the radial axle, for this I TIG weld a frame and then move on the cylindrical bearing blocks which I face with a fly cutter followed by boring with a 1.5" Criterion boring head The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being built is modelle...
Mitutoyo 104 Series Micrometer - Have you seen this tool?
มุมมอง 1K4 ปีที่แล้ว
In this video I take a look at a tool you may not have seen before, the Mitutoyo 104 Series Micrometer, more specifically the Mitutoyo 104-161. It has a party piece which you may not have seen before.
Fell Engine Project - Making Inside Connecting Rods S1.E37
มุมมอง 1K4 ปีที่แล้ว
In this episode I make the inside connecting rods for my live steam locomotive using scrap brass and steel bar. Tools utilised include an Optimum MH28v benchtop mill and a vertex 150mm rotary table. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being built is modelled on the ...
Fell Engine Project - 2 Piece Crank S1.E36
มุมมอง 2.2K4 ปีที่แล้ว
On this episode I make a 2 piece crank in an attempt to improve on the one piece cranks turned in episode 22. For this latest attempt I utilise a benchtop lathe and milling machine along with a 150mm vertex rotary table. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being bui...
Fell Engine Project - Free Hand Turning Stanchion Posts S1.E35
มุมมอง 6224 ปีที่แล้ว
On this episode I make the Stanchion Posts using a combination of free hand turning and taper turning on the lathe. I also show my hack for a power top slide on a bench top lathe. The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being built is modelled on the NZR H Class which o...
Parting off | 5 Secrets to Success
มุมมอง 34K4 ปีที่แล้ว
May of us struggle with parting off on the lathe and in this video I share my top 5 tips for successful parting off.
Fell Engine Project - Norwegian Coupler "The Meat Chopper" S1.E34
มุมมอง 1.8K4 ปีที่แล้ว
On this episode I make the front coupler which is the Norwegian Type also known as a "Meat Chopper" The Fell Engine Project follows the construction my first live steam locomotive a 1:12 scale, 3.5" gauge locomotive from scratch using my own drawings. The locomotive being built is modelled on the NZR H Class which operated on the Rimutaka Incline, a 1 in 15 average slope line which utilised a c...
ER Collets | 5 Things to Know for Beginners
มุมมอง 157K4 ปีที่แล้ว
ER Collets can be a real asset in the home workshop when used correctly, in this video I cover 5 Things to Know for Beginners.
Fell Engine Project - Fitting Footplates S1.E33
มุมมอง 5904 ปีที่แล้ว
Fell Engine Project - Fitting Footplates S1.E33
Workshop Tour | Benchtop Mill | S1.E2.
มุมมอง 9K4 ปีที่แล้ว
Workshop Tour | Benchtop Mill | S1.E2.
Fell Engine Project - Traction Wheel Engagement Assembly S1.E32
มุมมอง 9584 ปีที่แล้ว
Fell Engine Project - Traction Wheel Engagement Assembly S1.E32
Workshop Tour | Benchtop Lathe | S1.E1.
มุมมอง 31K4 ปีที่แล้ว
Workshop Tour | Benchtop Lathe | S1.E1.
Fell Engine Project - Square Holes & Left Hand Threads S1.E31
มุมมอง 5374 ปีที่แล้ว
Fell Engine Project - Square Holes & Left Hand Threads S1.E31
How to Design a Live Steam Locomotive
มุมมอง 5K4 ปีที่แล้ว
How to Design a Live Steam Locomotive
Fell Engine Project - Cast Iron Pistons & Rings S1.E30
มุมมอง 2.1K4 ปีที่แล้ว
Fell Engine Project - Cast Iron Pistons & Rings S1.E30
Selecting a Live Steam Locomotive Build
มุมมอง 13K4 ปีที่แล้ว
Selecting a Live Steam Locomotive Build
Fell Engine Project - Steam Chest Cover - From Rust to Part S1.E29
มุมมอง 4494 ปีที่แล้ว
Fell Engine Project - Steam Chest Cover - From Rust to Part S1.E29
Is Your Mill Vice Square? - Mill Vice Tramming - How To
มุมมอง 9574 ปีที่แล้ว
Is Your Mill Vice Square? - Mill Vice Tramming - How To
Fell Engine Project - Slide Valves from Bronze Bar S1.E28
มุมมอง 5404 ปีที่แล้ว
Fell Engine Project - Slide Valves from Bronze Bar S1.E28
Make your own Vice Toe Clamps - How To
มุมมอง 5K4 ปีที่แล้ว
Make your own Vice Toe Clamps - How To
Fell Engine Project - Shared Steam Chest S1.E27
มุมมอง 4564 ปีที่แล้ว
Fell Engine Project - Shared Steam Chest S1.E27
ER Collet Thin Part Workholding - How To
มุมมอง 3K4 ปีที่แล้ว
ER Collet Thin Part Workholding - How To
Fell Engine Project - Machining Cylinder Covers S1.E26
มุมมอง 6734 ปีที่แล้ว
Fell Engine Project - Machining Cylinder Covers S1.E26

ความคิดเห็น

  • @Rambleon444
    @Rambleon444 9 วันที่ผ่านมา

    A little fan is always nice to blow cutting-oil smoke away from you.

  • @farhadnasr119
    @farhadnasr119 20 วันที่ผ่านมา

    آقا شما نباید برای محکم کردن مهره کولت ازگیره رومیزی استفاده کنی یک هولدر مخصوص درست کن

  • @vikvanderhaeghen200
    @vikvanderhaeghen200 หลายเดือนก่อน

    nothing new for me here, but i can imagine very informative for beginners. Well done!

  • @PCcroat
    @PCcroat 3 หลายเดือนก่อน

    88

  • @tonywright8294
    @tonywright8294 4 หลายเดือนก่อน

    NO D in locomotive

  • @codynovaknz
    @codynovaknz 4 หลายเดือนก่อน

    Are you still building this engine

  • @TOONMAN200
    @TOONMAN200 4 หลายเดือนก่อน

    Great video, I just recieved my ER32 collet, and block set, first time user. I want to be sure on how to use them properly, thanks to your video I can use them with confidence, THANKS

  • @paulambry
    @paulambry 4 หลายเดือนก่อน

    Excellent. Clear, concise and effective. Thanks.

  • @tonywright8294
    @tonywright8294 5 หลายเดือนก่อน

    Thumbs down for the so called music

  • @tonywright8294
    @tonywright8294 5 หลายเดือนก่อน

    What is an in milll also what is a cinter ?

  • @tonywright8294
    @tonywright8294 5 หลายเดือนก่อน

    There’s no D in locomotive.

  • @naufalaniszhafrankamal3163
    @naufalaniszhafrankamal3163 5 หลายเดือนก่อน

    Hatur nuhun kang 🎉😊

  • @tomt9543
    @tomt9543 5 หลายเดือนก่อน

    Excellent!

  • @utahprepper8925
    @utahprepper8925 5 หลายเดือนก่อน

    What's the "ER" stand for? I have a set of ER32 and I use it all the time. Always wondered about the "ER".

    • @michaelmclachlan1650
      @michaelmclachlan1650 2 หลายเดือนก่อน

      They were developed from the E series collet by the Swiss tooling firm Rego-Fix and patented by them in 1973. The E series, which I believe are now obsolete, didn't have the circumferential groove in the collet nor the eccentric in the nut. So ER started as a marketing name and became a widely recognised reference term.

  • @elimiz11
    @elimiz11 6 หลายเดือนก่อน

    Thanks 🙏 helped me

  • @stevecunningham3475
    @stevecunningham3475 6 หลายเดือนก่อน

    exactly what I needed to know before using my new er32 thanks.

  • @adformer9212
    @adformer9212 6 หลายเดือนก่อน

    Guess I'm seeing this a little late, but what was up with the gears I saw sitting above the frame and below the boiler? You got your mouse on one of them at 7:23

    • @SS-Workshop
      @SS-Workshop 6 หลายเดือนก่อน

      @adformer9212 well spotted, The loco I’m building uses the fell system with a third rail drive for climbing steep inclines. Here’s link to a video of how it works th-cam.com/video/3tX2qs2q5-0/w-d-xo.htmlsi=wEtGnyt3PK4KyNL2

    • @adformer9212
      @adformer9212 6 หลายเดือนก่อน

      @@SS-Workshop Interesting, I've never seen a steam locomotive with such a system on it before, closest I know is a Cog railway.

  • @bbbnz50
    @bbbnz50 7 หลายเดือนก่อน

    Hi found some good info on your channel thanx,,I have a BF -20LV and have brought the Optimum DRO D695 from Machineryhouse,I havent opened the box yet but told it has ss strips for scales ,Do you or anybody who see's this, Are they any good for a DRO thanx for any help

    • @SS-Workshop
      @SS-Workshop 7 หลายเดือนก่อน

      Hi, i understand the optimum DRO uses magnetic scales. I used a ridged type magnetic scale DRO on my previous mill / lathe combo. They seemed to work fine, I don’t recall any issues. They were effectively just oversized digital calipers. The optimum DRO looks to just use flexible tape for the scale which would be easier to install I guess.

  • @larryschweitzer4904
    @larryschweitzer4904 7 หลายเดือนก่อน

    Please do away with the "music."

  • @ypaulbrown
    @ypaulbrown 8 หลายเดือนก่อน

    great stuff, thanks from the US, Paul

  • @MSM5500
    @MSM5500 8 หลายเดือนก่อน

    Man, *backlash has nothing to do* with a manual lathe, so it's just a made up "problem". While working as a turner back in the day at huge heavy industrial plants I never ever heard that any pro machinists there would ever mentioned such a word as "backlash". So stop bullshit your audience please cause there are lots of young people who may take you BS real.

  • @paradiselost9946
    @paradiselost9946 10 หลายเดือนก่อน

    2:20 is about the most critical... TIP GEOMETRY. get that wrong, and nothing else matters. look at how the inserts shape the chip so its NARROWER than the width of the slot. general practise on hss is to set the tip over a bit so it parts cleanly. and then what happens? the chip is WIDER than the slot. so what invariably then happens? CRUNCH. you have to split the tip, vee them out, so you have TWO edges cutting on either side of the groove, forcing the chip to fold in the middle and eject from the groove properly. push the split to the left of central, and it parts off the work neatly. done properly, you should end up with a lil nib that resembles a compression olive. barrel shaped.

  • @scruffy4647
    @scruffy4647 10 หลายเดือนก่อน

    You British guys always sound like you have marbles in your mouth when you speak.

  • @user-rk4zm3nb5f
    @user-rk4zm3nb5f 11 หลายเดือนก่อน

    Nice video. Is there an English version?

  • @johncurtis6904
    @johncurtis6904 11 หลายเดือนก่อน

    Saved my bacon. I've never used a collet set before and thought it was broken or a rubbish cheap rip off. But as you said, in the video, All I needed to do was clip the jaws into the nut first, but I didn't do that the first time around and got the jaws locked into the body. After a struggle, I got them out then followed your instructions, and now it works just fine. Thanks very much buddy.

    • @kevinmullner4280
      @kevinmullner4280 2 หลายเดือนก่อน

      Same here. This video saved me. I was on the edge of sending my new collet set back and leaving a withering comment. Said in another way - i was on the brink of making a complete moron out of myself. But then i found this video. All of my 19 collets are fine, the holder is fine and the wrench also. And all that for under 80,- €.

  • @dermotkelly2971
    @dermotkelly2971 11 หลายเดือนก่อน

    are you pleased with the performance after all this time? Thank you.

    • @SS-Workshop
      @SS-Workshop 11 หลายเดือนก่อน

      Yes, it’s performs really well and I’m still really happy with it.

  • @Frank-bh3cm
    @Frank-bh3cm ปีที่แล้ว

    Great series, but why did you stop making videos?

    • @SS-Workshop
      @SS-Workshop 11 หลายเดือนก่อน

      The project was on hold while I renovated a house, I hope to get back to sharing the build soon.

  • @yigitcanbaysal824
    @yigitcanbaysal824 ปีที่แล้ว

    Hi, I wonder where do we use these ER collets? I'm engineering student

  • @MF175mp
    @MF175mp ปีที่แล้ว

    It's good if you only need to measure rarely in the bigger sizes. I have 200-300 and 300-400. Smaller ones I have individually

  • @Convolutedtubules
    @Convolutedtubules ปีที่แล้ว

    I never had a tool spin inside the collet. In fact I was taught to not tighten them overly.

  • @Janne1Hirmu
    @Janne1Hirmu ปีที่แล้ว

    Horrible music

  • @christianheidt5733
    @christianheidt5733 ปีที่แล้ว

    Good tips!!!

  • @michaellinahan7740
    @michaellinahan7740 ปีที่แล้ว

    from what I can see your test parts are aluminium, how do you go with steel or stainless?

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      I don’t turn much stainless but do quite a bit of mild steel, it parts ok but has a habit of digging in if the tool is to low, blunt or not smoothly advanced.

    • @michaellinahan7740
      @michaellinahan7740 ปีที่แล้ว

      @@SS-Workshop I have the sieg C6, I use a riser block instead of the compound and have just finished a rear toolpost that I use with a tapered 2mm HSS blade for AL and Brass and a 2mm carbide insert tool for stainless and mild steel. The rear mounting has certainly improved things but the overall lack of rigidity is the main issue with the machine.As someone else has said constant feed pressure also helps so a motorised cross feed is something I am working on together with an electronic lead screw. However, if I were younger or more serious I would be looking for something heavier and greater rigidity.

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      @@michaellinahan7740 I might have to have a go at the rear mount, there is always room for improvement on what I’m doing now. I considered the solid riser but the thought of losing the compound has kept me away from it. I keep looking at bigger lathes just haven’t found a way to justify it yet! Cheers Chris.

  • @pacmag951
    @pacmag951 ปีที่แล้ว

    How did you get the crank throw holes at each end of the rod in line with each other?

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Hi Keith, well spotted I glazed over that without showing. I scribed a line on both ends with the part pinned on a flat surface, at about 2:40 you can see the layout blue marks on one end where is was scribed. The drilling was done in a mill with the centre accurately located then offset. Cheers Chris

    • @pacmag951
      @pacmag951 ปีที่แล้ว

      @SS Workshop Nice job Chris.

  • @JimBlair
    @JimBlair ปีที่แล้ว

    Do you have any comments in the rigidity of your optimum mill? I was looking at this model but I saw a review by a well respected engineer and his review suggests the quality (specifically the rigidity concerns) as a big concern…so much so that he’s given up on milling and uses the mill solely for drilling…would you please share your experiences in this regard? Thanks, Jim

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Hi Jim, I have found it to be good for the work I have done. I usually run up to about 12mm end mills but also a 50mm face mill. My previous mill was a small combination lathe mill which I found to be no good as a mill. I think it really comes down to your expectation as benchtop mills are always going to be limited by the body size and weight.

  • @HomeMadeBoards
    @HomeMadeBoards ปีที่แล้ว

    Update video would be good 👍

  • @danielstanley8998
    @danielstanley8998 ปีที่แล้ว

    Looks very nice. Well done.

  • @Ujeb08
    @Ujeb08 ปีที่แล้ว

    I gotta know. How many parting tools are sticking in your ceiling above the lathe?

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      These little lates just stall when it goes wrong so less than you would think.

  • @katarzyna
    @katarzyna ปีที่แล้ว

    2:00 i cant get over it

  • @denislamadeleine1181
    @denislamadeleine1181 ปีที่แล้ว

    I recently came across your build and have been binge watching in my spare time. I recently bought a lathe and am hoping to get a mill by spring. I am learning a lot watching you work. You're very thorough with explanations for the processes and very enjoyable to watch. I hope you can come back to the project soon.

  • @neatmachine
    @neatmachine ปีที่แล้ว

    Nice video! Would you happen to know if your instructions apply to an OPTIMUM BF47 Vario?

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Thanks, not sure but likely so as seems to be similar setup for most of their mills.

  • @jackgonscak5239
    @jackgonscak5239 ปีที่แล้ว

    Hi ss workshop, you still going to do youtube updates? also where is the engine goning to run once built? Thanks Jack

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Hi Jack, the project is on hold at the moment while I get some other projects around the house sorted but hope to continue sharing when I resume work on it. It will likely run at a local club once done. Cheers Chris

    • @jackgonscak5239
      @jackgonscak5239 ปีที่แล้ว

      @@SS-Workshop Don't know if there is a 3.5" track in wellington, closest is picton I think or pamnua. Looking foward to the build, good luck. Thanks Jack

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      @@jackgonscak5239 interesting can’t say I checked. Maidstone would be my closest club which has a raised line but not sure if they have a 3.5. The build was the draw for me but would be nice to see it make an occasional run so will need to find a track at some point. Cheers Chris

    • @jefferyfarrell
      @jefferyfarrell ปีที่แล้ว

      Maidstone has 2.5", 3.5", 5", and 7 1/4". I think petone might have 3.5" as well. Currently we are looking to start a 3.5" and smaller convention similar to the CANMOD which has just taken place in chch which will probably be held Blenheim/Nelson so it's not to far for those over on that other island to join in 😝. Might give you something to work towards. If it makes you feel better my 3.5" rebuild I started at the same time you started which was to take 3 months is still going. Learnt the hard way to build and not buy 😂

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      @@jefferyfarrell thanks for that, I probably should pop up the road and take a look one of these days, plan B was a line in my backyard. You never know I might finish it one day…. Just got to stop finding excuses or stop letting them find me 😆. I hope all is well down your way, great to hear from you. Cheers Chris.

  • @paullehmor982
    @paullehmor982 ปีที่แล้ว

    A very nice presentation, well done! I considered buying the Vertex HV-6 and looked up the user manual for it. In that manual are tables for two sets of index discs (they call them plates). The table for HV-6 with worm ratio 1:90 is denoted DP-1. There are both typos, omissions and errors in this table. (I have not yet checked the other table for the larger discs.) It's tedious and error prone to check the tables by hand so I wrote a computer program to compute a complete table, given a worm ratio and a set of discs. The DP-1 set has a theoretical number of 234 different divisions spanning from 1 to 4410. Not very practical for drilling hole circles, but maybe very large divisions are useful for engraving patterns or similar? An annoying fact is that 64 is missing in this set. The printed table in the manual stops at 100 divisions. For larger divisions, the table becomes more and more sparse. A snippet of a printout from the program follows below. If there is interest, I can present the complete list in a follow up comment. It should fit within the YT 10.00 character limit. Key to the table headings: T is the desired division H is the disc and hole track to be used N is the number of full turn cranks and stepped holes Ex. To get a division of 7 (the bolt circle on Kontax Stirling Engines LTDs :-), use the 21 hole circle on disc B and crank 12 full turns and 18 steps (holes) for each division. Disc A: 15, 16, 17, 18, 19, 20 Disc B: 21, 23, 27, 29, 31, 33 Disc C: 37, 39, 41, 43, 47, 49 Worm ratio: 90 T H N 1 90 2 45 3 30 4 A-16 22 8/16 5 18 6 15 7 B-21 12 18/21 8 A-16 11 4/16 9 10 10 9 11 B-33 8 6/33 12 A-16 7 8/16 13 C-39 6 36/39 14 B-21 6 9/21 15 6 16 A-16 5 10/16 17 A-17 5 5/17 18 5 19 A-19 4 14/19 ... 4410 C-49 1/49

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Thanks Paul, it doesn’t surprise me there are errors, the chart looks like it’s a copy of a copy so you have to wonder if the manufacturer has ever checked it. I have to say it would be quite annoying if you discovered this in the last tooth of a gear or hole in a bolt circle on a finished part.

    • @paullehmor982
      @paullehmor982 ปีที่แล้ว

      @@SS-Workshop Thanks! Just for fun, here is the complete DP-1. I have put an assertion condition in the code that checks that each printed row contains the correct values. The algorithm chooses the simplest possible quotient. For example 8/16 instead of 10/20, because 16 is the least even division on disc A. It should be easier and safer to adjust the sector arms with fewer holes to count. I found some surprising examples where they had missed to reduce the quotient. Disc A: 15, 16, 17, 18, 19, 20, Disc B: 21, 23, 27, 29, 31, 33, Disc C: 37, 39, 41, 43, 47, 49, Worm ratio: 90 T H N 1 90 2 45 3 30 4 A-16 22 8/16 5 18 6 15 7 B-21 12 18/21 8 A-16 11 4/16 9 10 10 9 11 B-33 8 6/33 12 A-16 7 8/16 13 C-39 6 36/39 14 B-21 6 9/21 15 6 16 A-16 5 10/16 17 A-17 5 5/17 18 5 19 A-19 4 14/19 20 A-16 4 8/16 21 B-21 4 6/21 22 B-33 4 3/33 23 B-23 3 21/23 24 A-16 3 12/16 25 A-15 3 9/15 26 C-39 3 18/39 27 A-15 3 5/15 28 29 B-29 3 3/29 30 3 31 B-31 2 28/31 32 A-16 2 13/16 33 B-33 2 24/33 34 A-17 2 11/17 35 B-21 2 12/21 36 A-16 2 8/16 37 C-37 2 16/37 38 A-19 2 7/19 39 C-39 2 12/39 40 A-16 2 4/16 41 C-41 2 8/41 42 B-21 2 3/21 43 C-43 2 4/43 44 45 2 46 B-23 1 22/23 47 C-47 1 43/47 48 A-16 1 14/16 49 C-49 1 41/49 50 A-15 1 12/15 51 A-17 1 13/17 52 53 54 A-15 1 10/15 55 B-33 1 21/33 56 57 A-19 1 11/19 58 B-29 1 16/29 59 60 A-16 1 8/16 61 62 B-31 1 14/31 63 B-21 1 9/21 64 65 C-39 1 15/39 66 B-33 1 12/33 67 68 69 B-23 1 7/23 70 B-21 1 6/21 71 72 A-16 1 4/16 73 74 C-37 1 8/37 75 A-15 1 3/15 76 77 78 C-39 1 6/39 79 80 A-16 1 2/16 81 A-18 1 2/18 82 C-41 1 4/41 83 84 85 A-17 1 1/17 86 C-43 1 2/43 87 B-29 1 1/29 88 89 90 1 91 92 93 B-31 30/31 94 C-47 45/47 95 A-19 18/19 96 A-16 15/16 97 98 C-49 45/49 99 B-33 30/33 100 A-20 18/20 101 102 A-17 15/17 105 B-21 18/21 108 A-18 15/18 110 B-33 27/33 111 C-37 30/37 114 A-19 15/19 115 B-23 18/23 117 C-39 30/39 120 A-16 12/16 123 C-41 30/41 126 B-21 15/21 129 C-43 30/43 130 C-39 27/39 135 A-15 10/15 138 B-23 15/23 141 C-47 30/47 144 A-16 10/16 145 B-29 18/29 147 C-49 30/49 150 A-15 9/15 153 A-17 10/17 155 B-31 18/31 160 A-16 9/16 162 A-18 10/18 165 B-33 18/33 170 A-17 9/17 171 A-19 10/19 174 B-29 15/29 180 A-16 8/16 185 C-37 18/37 186 B-31 15/31 189 B-21 10/21 190 A-19 9/19 195 C-39 18/39 198 B-33 15/33 200 A-20 9/20 205 C-41 18/41 207 B-23 10/23 210 B-21 9/21 215 C-43 18/43 222 C-37 15/37 225 A-15 6/15 230 B-23 9/23 234 C-39 15/39 235 C-47 18/47 240 A-16 6/16 243 B-27 10/27 245 C-49 18/49 246 C-41 15/41 255 A-17 6/17 258 C-43 15/43 261 B-29 10/29 270 A-15 5/15 279 B-31 10/31 282 C-47 15/47 285 A-19 6/19 288 A-16 5/16 290 B-29 9/29 294 C-49 15/49 297 B-33 10/33 300 A-20 6/20 306 A-17 5/17 310 B-31 9/31 315 B-21 6/21 324 A-18 5/18 330 B-33 9/33 333 C-37 10/37 342 A-19 5/19 345 B-23 6/23 351 C-39 10/39 360 A-16 4/16 369 C-41 10/41 370 C-37 9/37 378 B-21 5/21 387 C-43 10/43 390 C-39 9/39 405 A-18 4/18 410 C-41 9/41 414 B-23 5/23 423 C-47 10/47 430 C-43 9/43 435 B-29 6/29 441 C-49 10/49 450 A-15 3/15 465 B-31 6/31 470 C-47 9/47 480 A-16 3/16 486 B-27 5/27 490 C-49 9/49 495 B-33 6/33 510 A-17 3/17 522 B-29 5/29 540 A-18 3/18 555 C-37 6/37 558 B-31 5/31 570 A-19 3/19 585 C-39 6/39 594 B-33 5/33 600 A-20 3/20 615 C-41 6/41 630 B-21 3/21 645 C-43 6/43 666 C-37 5/37 675 A-15 2/15 690 B-23 3/23 702 C-39 5/39 705 C-47 6/47 720 A-16 2/16 735 C-49 6/49 738 C-41 5/41 765 A-17 2/17 774 C-43 5/43 810 A-18 2/18 846 C-47 5/47 855 A-19 2/19 870 B-29 3/29 882 C-49 5/49 900 A-20 2/20 930 B-31 3/31 945 B-21 2/21 990 B-33 3/33 1035 B-23 2/23 1110 C-37 3/37 1170 C-39 3/39 1215 B-27 2/27 1230 C-41 3/41 1290 C-43 3/43 1305 B-29 2/29 1350 A-15 1/15 1395 B-31 2/31 1410 C-47 3/47 1440 A-16 1/16 1470 C-49 3/49 1485 B-33 2/33 1530 A-17 1/17 1620 A-18 1/18 1665 C-37 2/37 1710 A-19 1/19 1755 C-39 2/39 1800 A-20 1/20 1845 C-41 2/41 1890 B-21 1/21 1935 C-43 2/43 2070 B-23 1/23 2115 C-47 2/47 2205 C-49 2/49 2430 B-27 1/27 2610 B-29 1/29 2790 B-31 1/31 2970 B-33 1/33 3330 C-37 1/37 3510 C-39 1/39 3690 C-41 1/41 3870 C-43 1/43 4230 C-47 1/47 4410 C-49 1/49 Total number of divisions: 234

    • @paullehmor982
      @paullehmor982 ปีที่แล้ว

      @@SS-Workshop (3d) This is bizarre! For 78 divisions they propose B-91 1 14/91. Why, when A-26 1 4/26 gives the same result?

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Thanks Paul, will keep a print out with my dividing plates, I’m sure it will come in handy. Maybe not the 4000 ones not sure I can fit that many teeth on a gear haha 😂. As I say I doubt the manufacturer checked them, probably copied from somewhere else and miss typed or worked out long ago on paper and copied ever since. Cheers Chris

    • @paullehmor982
      @paullehmor982 ปีที่แล้ว

      @@SS-Workshop I'l try to toss a printout into Excel to make it a little more legible. I don't guarantee that all data are correct, even though I believe they are. You can always make a simple safety check before you cut out everything that is not a gear wheel. If the table says T ... N H/steps, then this equality shall be true: T*(N*H + steps) = 90*H (I suppose your worm ratio is 90). This property is of course checked in my code just before printout, but ... there might be a bug in the CPU. 🙂

  • @matthewesler8379
    @matthewesler8379 ปีที่แล้ว

    Update please

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      You will have to wait a little longer but it will come, thanks for your interest.

  • @paddyladdd9395
    @paddyladdd9395 ปีที่แล้ว

    are the years plastic or metal ?

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Metal change gears but understand there is a plastic one in the system somewhere but hasn’t given me any trouble

  • @HairyNumbNuts
    @HairyNumbNuts ปีที่แล้ว

    OK, this is 4 years too late, but you have some rigidity issue with the mill head. For example, at 7:20. I'm not criticising, just observing. Have you got the mill head gibs locked? Also, a lot of your cutting is done at very low speeds, which means that you are working the carbide tools very hard and increasing your cut per tooth. I'm looking forward to watching the rest of your videos. Thanks.

  • @mrayco
    @mrayco ปีที่แล้ว

    Not even only carriage must be locked cross slide and compound must be very tight ...my opinion

  • @anthonyhacker5664
    @anthonyhacker5664 ปีที่แล้ว

    Another tip, you shouldn't be putting endmills in collet holders. They are designed for up force, not side force.

  • @amrastheluckywoof5524
    @amrastheluckywoof5524 ปีที่แล้ว

    I came across this because of chance. Looks like a cool project, did you ever manage to finish it?

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Thanks, I haven’t finished it yet, home renovations have got in the way but hope to get back to it soon. Check out episode 45 to see where I’m at currently.

    • @amrastheluckywoof5524
      @amrastheluckywoof5524 ปีที่แล้ว

      @@SS-Workshop all in due time xD. There's 43 other episodes to see ^.^

  • @neilappleby3988
    @neilappleby3988 ปีที่แล้ว

    Hey mate, if you are still around i have a heap of parts for this mill if you want them (free). I converted mine to belt driven CNC with an AC motor so have heaps of bits i wont use. Your video on gear replacement helped out a few times so figured I can pay it forward.

    • @SS-Workshop
      @SS-Workshop ปีที่แล้ว

      Hi Neil, thanks for thinking of me, much appreciated. I probably don’t have to much use for spare parts especially as my shed is overflowing with stuff but keen to know a couple more details on your cnc conversion if you don’t mind. Its certainly something I would like to do to the optimum in the future if I pick up a bigger manual mill. If you have any pictures and/or info on the parts you used I would be really interested my email address is sswkshop@gmail.com Cheers Chris