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MERIT: Electronic Manufacturing Training&Education
เข้าร่วมเมื่อ 14 ต.ค. 2021
MERIT is a training institute at Lorain County Community College and stands for:
(M)anufacturing (E)lectronics & (R)ework (I)nstitute for (T)raining
This training institute was made to provide skills training and education in areas of electronic manufacturing that were developed as part of the community college's microelectronic manufacturing and mechatronics degrees.
Education and training provided include:
•\tHand soldering of SMT and Thru-hole components
•\tLead solder vs. RoHS and Pb-free solder
•\tHot air rework
•\tDie attach, thermosonic wire bonding, pull & shear testing
•\tPCB design - schematics, BOM, layout, and GBR
•\tStencil printing and solder paste inspection (SPI) - operation and programming
•\tSMT pick & place - feeder loading, nozzles - operation and programming
•\tReflow ovens
•\tTesting & troubleshooting
•\tBGA Rework & x-ray inspection
•\tMuch more in development - HAST reliability, conformal coating, wave soldering, selective soldering
(M)anufacturing (E)lectronics & (R)ework (I)nstitute for (T)raining
This training institute was made to provide skills training and education in areas of electronic manufacturing that were developed as part of the community college's microelectronic manufacturing and mechatronics degrees.
Education and training provided include:
•\tHand soldering of SMT and Thru-hole components
•\tLead solder vs. RoHS and Pb-free solder
•\tHot air rework
•\tDie attach, thermosonic wire bonding, pull & shear testing
•\tPCB design - schematics, BOM, layout, and GBR
•\tStencil printing and solder paste inspection (SPI) - operation and programming
•\tSMT pick & place - feeder loading, nozzles - operation and programming
•\tReflow ovens
•\tTesting & troubleshooting
•\tBGA Rework & x-ray inspection
•\tMuch more in development - HAST reliability, conformal coating, wave soldering, selective soldering
STENCIL PRINTER PROGRAMMING - PANASONIC SPG - FOR A REWORK BOARD
We're launching a new class this semester in training students to diagnose and repair/rework a PCB, which means we're going to be using our SMT line to manufacture broken SMT boards! That means we have to program our SMT line to make boards that require repair or rework. Here's how we're programming the stencil printer .
มุมมอง: 2 501
วีดีโอ
SMT Pick & Place Programming - Component information
มุมมอง 98011 หลายเดือนก่อน
Using the Panasonic NPM-W2, each component must be programmed to be picked up and placed. Notably, there are three important items to program in using the DGS software in addition to the name of the component - find out what those are in the video as it's the same as what we teach in MERIT and at Lorain County Community College's MEMS & Microelectronics Manufacturing Degree www.lorainccc.edu/MEMS
Silicon Wafer and Integrated Circuit (IC) in a Cleanroom
มุมมอง 182ปีที่แล้ว
This video is an introduction to what a silicon wafer is and what an integrated circuit is. Enter into the Lorain County Community College Cleanroom and see what a silicon wafer is!
Pick & Place Inspection of QFN with Polarity
มุมมอง 5Kปีที่แล้ว
Technical Infosession - Pick & Place - QFN Polarity Inspection Our Panasonic NPM-W2 SMT inspects an ATTiny85-20MUR before placing the part down to make sure the polarity marker is visible and in the correct place, or the part won't get placed.
BGA Rework - Reballing manually with discussion of stencil tools
มุมมอง 3.9K2 ปีที่แล้ว
BGA Rework - a difficult technique to master. Requires practice, knowledge of the process, materials, tools, and a steady hand. At MERIT we teach this from a manufacturing standpoint, but what about 3rd party repair? They need to reball occasionally. Using our Manncorp RW1210 BGA rework tools, our X-ray microscope, and some of our Hakko and Quick hand-soldering tools, we show one of many ways t...
3D Printed Holder for PCB Tools
มุมมอง 1612 ปีที่แล้ว
Check out what our students are 3-D printing for MERIT! Thank you Mr. Ryan Palmer for 3-D printing such a cool device! In my favorite color as well, matches great with the lab!
PICK & PLACE FEEDER MANUFACTURING TOOLS
มุมมอง 4.7K2 ปีที่แล้ว
When you have to load feeders on an SMT pick & place system, there's a system and a few tools I prefer to use. Here's an example of how to load our feeders and some tools that could be useful to use!
MERIT BGA REWORK 2020
มุมมอง 2162 ปีที่แล้ว
Video from 2020 on BGA rework, our Manncorp RW1210 can do some advanced BGA rework processing; however, it is much more of an art than it is anything with a lot of care taken for processing: - you have to make sure your PCB is clean and solder pads planar and clean - you have to make sure alignment is correct - the correct reflow profile must be provided - how the chip contacts the PCB during r...
MOISTURE SENSITIVE DEVICES ON JEDEC TRAYS IN AN SMT PICK & PLACE
มุมมอง 1K2 ปีที่แล้ว
For those new to the industry MSD stands for Moisture Sensitive Devices. There is a number next to the part (if it has one) that specifies how long it can stay out in the environment for, low numbers like 1 or 2 means the parts can stay out for hundreds of hours but high numbers like 4 or 6 means the parts may only be able to stay out for a day or so. They will expire after this, the parts will...
PICK & PLACE CRYSTAL OSCILLATOR AUTOMATED VISUAL RECOGNITION+
มุมมอง 9K2 ปีที่แล้ว
The Panasonic NPM-W2 has a particular method by which parts are placed: 1. It picks up a part with a nozzle 2. The nozzle holding the part is moved over a camera that looks at the part from the bottom and a picture is taken 3. Very quickly, an algorithm is used to figure out exactly how and where the part was picked up in addition to looking for visual polarity markers 4. One of two things happ...
AOI FIRST ARTICLE INSPECTION
มุมมอง 3392 ปีที่แล้ว
Any manufacturing process involving high volume production wants to make sure that the machines are setup correctly. Some machines have a throughput of multiple PCB each second in a single process, and if the setup isn't done right from the beginning, there's a lot of rework that can occur later. This is why it's better to be predictive than reactive, run a few boards through the process first,...
CHANGING JEDEC TRAYS ON AN SMT PICK & PLACE
มุมมอง 3.7K2 ปีที่แล้ว
Technical Infosession - Pick & Place - Changing Trays Watch how a Tray of SMT parts is exchanged on our Panasonic NPN-W2 Pick & place system
INTRO TO MERIT 2021 11+
มุมมอง 7552 ปีที่แล้ว
Welcome To Lorain County Community College's MERIT - The Manufacturing Electronics & Rework Institute for Training This is a brief introduction of our SMT training lab and some of the training we're able to provide including stencil printing, solder paste inspection, SMT pick & place, reflow, AOI, x-ray, and BGA Rework operation and programming in addition to hand soldering and hot air rework o...
Sir learning me npm program
Very good information sir thank you so much sir
I like 👍
I bet... No. I can demonstrate, scientifically for you... why. ... the real professional BGA Rework Station wasn't invented... yet! You speak about... pizza machines, popcorn machines, or Santa Claus cuisine, not about BGA Rework Station(s). "All that know nothing, choose to teach" - look in continuation the GhatGpt opinion about that quote... " Ah, I see. "All that know nothing, choose to teach" is indeed a quote. It reflects the idea that those who lack knowledge or understanding often pretend to be experts and are eager to teach others despite their own ignorance. This quote underscores the importance of humility and continuous learning. It suggests that true wisdom comes from recognizing one's limitations and being open to learning from others rather than assuming a position of authority without the requisite knowledge or expertise. Hubris and Ignorance: The quote suggests that there is a correlation between ignorance and arrogance. Those who lack knowledge or understanding may overestimate their own abilities and assume they have sufficient expertise to teach others. This hubris blinds them to their own ignorance and limitations. False Authority: Individuals who know little or nothing about a subject but still choose to teach may assert false authority. They may speak with confidence and conviction, leading others to believe they possess expertise when, in reality, they do not. Misinformation and Misguidance: Teaching without adequate knowledge can lead to the dissemination of misinformation and the misguidance of others. When individuals with limited understanding impart faulty or incomplete information, it can perpetuate misunderstandings and inaccuracies. Harmful Consequences: In contexts where accurate knowledge is crucial, such as education, healthcare, or technical fields, teaching without expertise can have harmful consequences. Students, patients, or practitioners who rely on inaccurate information may suffer as a result. Value of Humility and Learning: Conversely, the quote emphasizes the value of humility and a willingness to learn. Recognizing one's own limitations and seeking to expand one's knowledge through continuous learning fosters genuine expertise and understanding. Authentic Teaching: Authentic teaching comes from a place of genuine knowledge, experience, and a desire to empower others. Teachers who truly understand their subject matter can inspire, educate, and guide others effectively, fostering growth and understanding. In summary, the quote "All that know nothing, choose to teach" serves as a cautionary reminder about the dangers of teaching without expertise and the importance of humility, continuous learning, and genuine understanding in education and leadership." Nothing personal... with you, only with your lack of... professionalism. So... I win the bet... buy me a beer. If you don't believe that I won the bet... look here... th-cam.com/video/9zr9ctn501M/w-d-xo.html . Give me a link with a more accurate rework profile and... I'll buy you a beer. the tool that does that rework profile, I personally develop from R&D to production, a one-man show. ;) BTW... at MERIT... after that, I look at what garbage you have... you know nothing about electronics science. yep... the electronics... IT IS A SCIENCE!!! I bet that you only have... "IPC... ass paper certificate"
❤❤❤Sir Panasonic pick and place program needed
GOOD
Spi programing sir
Thanks for this video, this gives me some additional idea what I should add to my pick and place software. Dark spot recognition.. bound to the center of the position of the contour.
Osm video
I am 7 years old in panasonic smt machine operator . please give me a job.
Job vacancy in please share
As someone who works as a FAE for an AOI company, its not uncommon for them to be offline just depends on the facility and how they run things...I've seen many of both online and offline
Can you guide made stencil printer program panasonic SPG2? Tks!
Very good 😂
Do you have a manual to learn how to STENCIL PRINTER PROGRAMMING - PANASONIC SPG?
I do, it's used in our on-campus training classes, I recommend joining to learn more: www.lorainccc.edu/MERIT
@@meritelectronicmanufacturi3401 cost, am I independent?
Do you have a manual to learn how to program pick and place machines in DGS?
A manual, no. Several training classes and Ohio's most affordable bachelors degree with training sessions that include hands-on on the equipment, you bet!! www.lorainccc.edu/MERIT and www.lorainccc.edu/MEMS
Info
Great video! Please share more videos of DGS programming!
Sir please tell me how to resolve BTB component shifting issue...
Comp recognition error
I like the way how you discussed it, I learned from this. Thanks for some knowledge you share. I want to learn more 😊
La Panasonic NPM-W2 tiene un método particular por el cual se colocan las piezas: 1. Recoge una pieza con una boquilla 2. La boquilla que sostiene la pieza se mueve sobre una cámara que mira la pieza desde abajo y se toma una fotografía. 3. Muy rápidamente, se utiliza un algoritmo para averiguar exactamente cómo y dónde se recogió la pieza, además de buscar marcadores visuales de polaridad. 4. Ocurre una de dos cosas: a. La pieza se encontró y se encontró con éxito, se movió al tablero a 50 mph y se colocó en el tablero en el X, Y y theta rotacional correctos. b. La pieza no se encontró correcta o no está seguro de que tenga una pieza, y la pieza se mueve a la bandeja de descarte (apropiadamente llamada caja de polvo). Este proceso se repite para todas las partes, pero este oscilador de 16 MHz estaba dando cierta dificultad al pick & place debido al fondo de cerámica blanca con tres almohadillas de metal. No podía ver la pieza y continuaba descartando piezas que no sabía qué eran. Vea cómo programamos la cámara de recoger y colocar para que pudiera usar la iluminación adecuada para ver la pieza y colocarla.
Sounds like a lot of money spent learning something that barely pays over minimum wage. I have worked in SMT over 30 years and you can take my statement as gospel. Additionally this classroom has the stink of Bill Timms on it.
I think a lot of time the lower pay comes to those untrained and inexperienced, companies will always pay more for experienced workers. With the fantastic movements in products made in the USA, especially for aerospace, automotive, and biomedical and we've seen companies of all kinds, some with single lines come out and create good jobs for people. I recommend reading more into the community college bachelors degree in which the training from MERIT is based out of: www.lorainccc.edu/engineering/bas-mems/ The bachelors degree is strongly based in PCB manufacturing starting with IPC J-STD-001 hand soldering in the first year and working a way up to SMT line programming. It's career facing in-that a paid working experience is required to graduate, tailored by our local industry, and one of the most affordable bachelors degrees in Ohio at $16k for the entire degree. My favorite stat, 10 years, every graduate of our program hired, 75% of all students hired after 1 year of training. The proof is in the facts, though I agree some change is due, several companies have traditionally hired in low, but they hire our trained students for more which has been great to see.
Hi, how much does this class cost ? Almost anywhere pays operators minimum wage.
Training class is about $1000 USD per person, I think the wage depends on where you look. The US pays much higher than min wage for SMT operators, even higher for designers and SMT machine programmers.
I just started this Job today , after training i will work as smt line operater. Its all new for me. Thats was a good video for me 🤝thx
and more to come soon!
it helps a lot.
I'd hire any of your students probably
They are interested, PM me your job description, I'll get the word out
What size is your solder spatula? I was looking to get one myself and I don't know what size fits most applications. I am a hobbyist and I am mostly interested in nand and emmc chip reballing. Thanks!
EMMC reballing is totally worth it for data recovery, I could see that. I think i'm using the Hakko T15-1402 hakkousa.com/products/soldering/t15-1402-blade-tip.html Something close too it, they're intuitive to use, but do take care of them to make sure they're clean after use, very important for long term use.
am100 nm-ejm4d how to set new board programming..in computer
am100 nm-ejm4d operating instructions
Hello, I work in the SMT department, and I want to communicate to know information about the machine
Thank so so much for this video! More content on writing program, offsets and component recognition please!
very doable! Component recognition is tricky, I'll this next.
very impressive👍
Sir , Please give complete overview of this machine e.g. which option preforms which type of function?Please make a complete video for better understanding...
That is exactly what we train & teach in our hands-on courses in MERIT, for info on how to sign up for courses on campus - www.lorainccc.edu/business/merit/
Excellent video, I really like to know that there are this type of information on TH-cam, because I meet this process been a student, and now I want to be better than before knowing more about the process SMT, greetings from Mexico.
How to make the polarity of this component
Conditional mounting always helps me with polarities of similar chips
@@danielmalatji1813 but how can you tell me the step please
And i want to learn the Panasonic NPM d3 programming can you teach me
How I contact with you
The polarity mark is first added in the pick & place program, DGS. After it is added, it must be dialed in conditionally on the NPM-W2. We teach extensive classes at this here at Lorain County Community College, it's a big part of our bachelors degree. I'll try to show how this is done in a later video.
Thanks Sir for such informative videos & I requset please make many more videos related to NPM so that the people like me can learn.
Brasil !
Sir waiting for your reply plz
Please tell me how
But you have not replied me i want to learn NPM PANASONIC PICK AND PLACE MACHINE PROGRAMMING AND LNB ALSO
That's exactly what we train in on our campus. PM me at lcccmerit@gmail.com or visit www.lorainccc.edu/MERIT for more info
I texted you regarding the training
I want to contact wit you
I want to contact with you
Please tell me how
Amazing illustration 💙 How the pickup actually works?
Each head (front and rear) has vacuum pick-up nozzles, 16 in the front, and 3 in the rear. The nozzle comes down onto an SMT part, a vacuum is applied, and then the part is picked up. There are sensors in each nozzle to measure the amount of vacuum, which correlates to if the part was picked up.