The Pick-and-Place: The Robots that Built the Modern World
ฝัง
- เผยแพร่เมื่อ 8 ก.พ. 2023
- These robots assemble every circuit board ever made and not one of them goes ding!
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Credits:
Interference SFX by Partners in Rhyme
Other SFX by www.zapsplat.com
Pick-and-place footage credited in video
Mendelssohn Wedding March by Spencerpiers, public domain
Zack always amazes with absurdly adept alliterations.
they're fun but he keeps going and going and going... there's a point where they stop being fun
Zach Zounds Zillions
@@83hjf nope. (imho)
I bewildered its berserker
What's even more impressive is that he recorded the entire video using just one breath of air.
I think Zack is now obliged to add a bell to at least one of his 3D printers.
I think he should make a video about it so we can do the same
It's also got to have a little voice that says, "Fries are done!"
Every time, no matter how interesting the subject of the video is (usually ranging from "a lot" to "very"), every. time. I'm left speechless by your script writing, subtle tomfoolery and incredible delivery. Keep up the good work, two-dimensional projection of a 3d cyborg person!
"And as everyone knows, inertia is a property of matter"
You just made my day with that line, thx!
@yoyohigh school drop out here, can someone explain this? I feel left out :/
@@AdamFenton It's a reference from Bill Nye's show, the line is in the intro so any 90's kid that's watched enough episodes has it lurking like a sleeper cell waiting for neuron activation: th-cam.com/video/UtVJdPfm0F8/w-d-xo.html
the reel-estate joke is all the sweeter, after knowing what was going on behind the scenes
fr
"Feeding parts from a tube is a lot like soothing a crying baby". Zack, you are a poet.
I cant believe this video has lore now
8:26 kinda ironic that as you're talking about the machine having to be accurate every time, there's mis placed loose capacitor in view :D
LOL! Good catch!
There is some **REALLY** cool stock footage used in the intro to Short Circuit.
Apparently you couldn't wave solder everything so they have these adorable little giant robots with a soldering iron, touching up the odd old-school throughhole components.
He picks up the board, pokes it a few times, puts it back on the conveyor belt and picks up the next board. He's such a cute robot.
I can't find a video of it, could you point me in the right direction?
@@Slovenec5 th-cam.com/video/iwqZTBFM_EE/w-d-xo.html
i think this is what he's talking about
Still true, through hole components are still a thing especially in high power electronics. Also anything that has flexible leads like the power leads on an ESC has to be hand soldered.
This video is a linguistic masterpiece. Just listening to it is sufficient. This is the most in-depth video I have ever encountered that describes in exquisite detail what is going on in this process. Thank you so much!
Excellent video as always! Let the machines go ding!
Love the recent trend of explaining how things in the industry work, like this one and the circuit board works
Yes, it's out! Now I can send this to my friends so they can get a better actual idea of what my job is. It's hard to just talk about without any visuals
I really enjoyed this video. I work in a similar facility, but don't get to see the pick-and-place machines in action very often
I program flying probe testers, which are kind of like pick-and-place machines, but way stabbier. They allow us to do the equivalent of dozens of multimeter tests (and much more) per second.
And they go ding when they're done
As someone who actually worked with very similar machine even down to the software they use I can say that it is a series of small miracles that these things work so well. Although not mentioned in this video most companies that use those pick and places also have an automated optical inspection as well which is just as cool.
Yeup, currently programming through hole pcb production to than be inspected with our AOI.
LTT showed it in the micron video recently.
It almost looks like an AFM with how it outputs even the depth of the solder joints. Pretty cool
Absolutely. Repeatability is both a requirement and a limitation. Robots have precise movement, but there will always be inconsistency in the components. At this scale, the slightest deviation in alignment causes big problems. The current state of vision systems is truly impressive.
Pick and Place machines are awesome. I ran one many years ago. I didn't have machine vision which seems to be a game changer. If a part was picked up wrong it was placed wrong. There was a lot of rework but it was still a lot faster than hand soldering tiny smd parts. One thing Zack didn't mention is that the operators have to be on top of everything all the time. The robot makes things fast but the operator makes sure its correct. I worked next to a guy that would load the wrong value parts or the wrong parts and do an entire run. One "little" mistake can cost a lot when someone fat fingers something or mis-reads a label. Then you have 500 boards with the wrong parts....thats a bad day.
Anyway super cool stuff. Thanks Freedman.
This happened frequently with him? Must've had it in good with the boss or something. I definitely would've fired his ass.
Everyone makes mistakes, sometimes big ones, and that's okay.. as long as you actually learn from them. I wouldn't be keeping someone around who's incapable of that.
I am absolutely tickled at the names these big bois have, as well as their corresponding namesake plastered on them somewhere. Seeing Trogdor, Marvin the Martian, and Ultra Magnus on some goofy industrial machine is great.
Don't forget the crushinator.
You have to name your robots and build a relationship with them... for when Skynet comes online.
I did some work for a board build operation for a while doing manual soldering. They had pick and place machines for the surface mount components, wave soldering for some of the larger stuff and then a small army of hand solderers for doing larger connectors and such. Always amazing to watch. Been wanting to build one myself for a while.
Zack is the kind of guy who would accept becoming an Adeptus Mechanicus in a heartbeat
Even in death, I serve the omnisiah
Ding! This has been a great video explaining modern board fabrication. Thanks!
Thanks for this video as I worked in the Motorola manufacturing plant in Harvard IL back in 1997-1998 I was in materials and had to make sure that the line (Siemens pnp machines) had the parts needed and to count the parts we had left in stock. The line worked better and faster when left to run the same boards longer
Loving this naming convention. I worked at an ISP where we tried to name ever server after Futurama characters. Unfortunately any servers with "bot" in the name would be considered naughty.
Naming a mail server "hedonismbot" wasn't a great idea
Fun fact: 7 recordings of a facility just like this one, finishing pcbs for makita, comprised the first ever dub step album. Its sound was of course built on the drum n bass productions of earlier lines.
8:25 "dead center first shot"
and there's a component just bouncing around in the bottom right lmao
I just came from the flood saga video, I would've never know this video was made under sub optimal circumstances! Your dedication to quality blows me away! Thanks for the amazing content! Etc...!
Great video - but you left out the kitchen sink!
As makers we are very lucky that some of the most cutting edge tech is available to us. I'm amazed that the barrier to entry is almost non-existent these days. Thanks to the big boys for recognising and supporting an ever growing DIY market.
Thank you for the entertaining and instructive videos that are so well produced and narrated.
this company has the best names for its machines
SWEET! Glad things worked out for you guys…. You never fail to amaze. Good job Brooke!😂
I started watching out of curiosity and thought I would close the video after 5' but I just couldn't stop watching.
Amazing job, I loved the deep dive in the automation machines and the script was brilliant as was the Patreon read out xD
This gave me Vietnam flashbacks of when I worked in a Harman production plant (I was at engineering and luckily I didn't work on the PCBs design or anything related, but I saw them EVERY DAY for 3 years straight)
I think it's a real insult that Trolling Thunder didn't make an appearance
Very fun video, always fun to see behind the curtain and see how things work. Fascinating!
Absolutely worth the wait, that was fascinating!
This is so cool! Thank you for the amazing video, I love learning stuff with your channel
It's interesting seeing how this is done on such high scales. I worked a temp job back in 2007 doing basically that same process by hand. In front of me was a wall of bins full of components, and a conveyor carried boards past. I had a diagram, and manually placed maybe a half-dozen components into each board before passing it along to the next station, and at the end of the line it went through a wave soldering machine. If I still did that job, I would feel very inadequate after seeing Magnus at work.
Actually it looks like there was a brief view of a similar process around 22:11, though mine involved more sitting and less manual soldering.
Your narration was ahead of the machines. Well done and thank you!
Hell yeah! The type of surprise collaboration I love to see. I have a deep respect for any company that makes a solid effort to make great documentation and educational prices. While the doc libraries at Sparkfun and Adafruit aren’t perfect they definitely helped my hobby life take another rad turn in my 30s.
@Zackfreedman712 Reported.
Nice to know one of my favorite youtubers lives near me. I've always loved watching your videos, keeps me sane working through my EE degree. Keep up the great work!
Magnus picks up parts at a perpetual rate as prodigious as Zach puts out participles.
That was a really interesting watch. Thanks for posting
9:27 you forgot to say the biggest risk with those small things, inhaling them. humans are pretty big and have a gigantic air suction thing
Zack you inpsired me to get a printer this week and really dive into my first maker tech. Thankyou for this channel, it always makes my week better when we get a post.
This was a fantastic one. Good watch ty.
Fun and informative. Thanks, Zack!
These machines are honstly kind of badass!! Cool vid!
This is a brilliant explainer! Thanks for making this.
The Crushinator does not actually have a dinger to ding, dang. Best pun yet, 10/10.
Incredibly interesting and entertaining. Another wonderful video!
Thank you for the ding. I needed that closure
Real men mill boards themselves with their teeth and assemble them with their elbows.
As someone who doesn't know anything about electronic hardware components and soldering and stuff, I found this video very informative. Now I understand what all these ASMR board repair shorts are showing me.
I'm... absolutely amazed by how well the solder paste reflow clean up. I've never seen the before and after, just a lot of the after. Wow.
I love how the fact that FR4 fluoresces under UV provides the perfect way for PnP machines to see exactly where they are
Edit: ayy, you brought it up half way through
Autonomous automation and autonomy is the future of autocracy! Thanks for another great video zack!
I used to run a production line for hdd controllers, based around a 2 head, 20 nozzle shooter style Fuji placer... your video was like a trip down memory lane! Thanks!
amazing video. thanks for taking us along
Thanks for the video, it was a very interesting watch!
+ you're funny.
Zach, your writing is always absolutely astounding!
Thanks for the soldering tips! I'm getting ready to start my first robotics project
Never knew SparkFun is in Colorado!
If only Colorado Springs could get a decent computer parts store..
I'll digress with, thanks for the awesome video, Zach!
I worked in a place like this for a while, I could get over how incredible these machines are.
I still cannot get over how every circuit board is either put through an industrial dish washer, or a normal dish (smaller batches) washer (special water to avoid corrosion) this is to clean off leftover flux
Electronics and water are not things we would ever thing of going well together, but it is not actually a problem if there is no power, hence why most circuit boards have been throughly doused in water
Always a treat to watch you're video.
Really liked this episode. Thank you for this edutainment video. Wasn't expected.
Poor good succ, he is meant to stay Zack's patreon for the rest of his life. It's chef's kiss of epilogue.
Your content and editing skills are second to none.
this video is extremely interesting and absolutely packed full of information i will never need again in my life
The Marvin Martian Gundam print out taped to the machine cracked me up
what a fantastic video! very interesting stuff
ok learning about this totally reminds me of factorio where I always need to print more green and red circuit boards
23:50 so what I'm hearing is that Zack is probably going to buy one of these smol pick and place machines, probably to help with his custom keyboard projects or some such
I immediately thought of the keyboard project, if he's going to sell assembled boards for that!
Sweet! I didn't know sparkfun was in Colorado. Thanks for the tour and explanation.
Thanks for the in-depth look at those machines; they are amazing. I do think that every massive industrial robotic factory machine should be equipped with a small mechanical bell to indicate completion of each task with a "ding"
I can watch pick and place machines for hours, so satisfying.
That was great! Thank you 🙂
I skipped back through the section you told me not to skip forward. Many times. Love that solder paste.
You have my DING of approval. Solid delivery boet!
Dude I gotta say, I absolutely love your videos
Love this, as usual!
This was amazing
Rip to that capacitor being flung out of place at 8:26 . Was a perfect example for the next segment. But seems like you missed it.
You and Junifero man. The humor is right on my funny bone
love love love all your videos..
Fascinating, detailed piece, big props!
I got to see some of the next-level PnP machines in Sony’s camera factory outside Bangkok, Thailand a few years back. Mind-boggling is the only adjective that suits; the rotary multi-heads moved so fast they were literally a blur, yet they were placing passives that had to be 0201 if not smaller, and ICs with what must have been 0.025 pin pitch. (I dunno if 0.025 pitch is a thing or not, but they were *dang* fine.) Blazing speed and sub-sub mm accuracy 🤯
I worked with some of these during a summer job. such impressive machines!
This is super good! ❤
This was fantastic
Scrotto Saggins had me ROLLING!!!
this is so cool!!
One other cool and somewhat new development is to reduce the components required to be placed by building the resistors and capacitors into the layers of the pcb itself. This reduces material cost and pick and place time. Somewhere I have an example board with a whole bunch of caps and resistors which is also transparent so you can see them as well.
This Video made me write down to have a DING! when a full step is completed on a automated machine I shall build after my Degree.
FINALLY! THE PICK AND PLACE VIDEO!
Thanks Sparkfun!
Trogdor is a lovely name for an oven.
13:57 that loose part on the right side of the board triggers my OCD
Always excited to see Sparkfun in a video. I’ve followed them for many years now 😊
Just saw video, they don't have any ESD protection at all, not even the basics. You will get boards with ESD damaged components
@@dtibor5903 I’ve been using them for 10+ years and have never had an issue on any product or kit I’ve received.
Im building one for mid-scale manufacture and the precision required is amazing
11:11 thanks for keeping it real
8:36 when the magic smoke goes back in!
Just watched the PCB vid, and now you made it what you said there , nice 😀
Thank you for shining a light on the shocking lack of dings in the pick&place process of creating PCBs ;)
Wow, what a video!