@@Iliketomakestuff I built off of your plans for the first cart. I do remember modifying it a bit when we were building it, because I felt it needed some modifications for weight. Since then I have modified it again to handle way more weight. It is a great concept to start with just needs the base modified to handle weight and roll easier.
For your organising wall two things come to mind: pegboards and French cleats. The latter was extensively used by both Paul Jackman and Frank Howarth in the past but of course required building a whole bunch of custom storage trays / boxes / shelves. You can also maybe combine both. In the recess there's maybe space for some enclosed area you could put some kind of door in. That said, just building a Clamp Champ Wall of Fame would also be quite cool ;)
I would say a french cleat system that gives you added customizing options and taylored to your current needs. But it can be easily changed later if things change.
French cleats. Flexible in terms of options, and can change with your needs. Also, you can tie the cleats into the frame behind, rather than just the plywood.
Nice work, Bob and company. Two comments… First. Your sponsor today, and the pitch you did for them is probably the best sponsorship I’ve ever seen on a TH-cam woodworking / DIY channel. So many people turned to channels like this during the pandemic. And far too many of us suffer from the effects of the last 2.5 years. I’m getting the help I need. And I encourage anyone who reads my comment that thinks they even might possibly need help to reach out. It’s a sign of strength to admit when you need help. Second. This is going to sound a bit trite, but this feels like a perfect canvas for a French cleat system. Put up the cleats then you have unlimited ideas for flexible storage that can change with your needs.
I normally don’t listen to the plugs for the sponsors but the way you do them - in the little box with your video continuing in the background - I actually listened to the whole spiel. Thank you for doing it this way. Love your content!
For the side: Do what I did in my shop. Cover every spare wall with French Cleats. It allows me to change what I've got stored where, as my needs and shop evolve over time
I think it would be handy to have something on the wall to measure an off-cut when you grab it off the rack. Marking the edge would allow you to stand a board/sheet up and see if it will fit your current need.
A much needed tidy up for the shop! The cubby hole in the middle seems like a perfect place to put in some slide-out shelves/trays where you throw all the smaller offcuts into bins by rough size. This way you have most of your wood all in one go-to spot. As for the rest of the wall space, I'm also team french cleats, but perhaps try out some 3d printing for the tool/consumable holders. Would be an interesting segment if you could find existing designs by others, print them, try them out and try to iterate on them to make them yours.
I'd say drop by Ikea if you got one nearby and grab a few of the SKÅDIS hookboards and a half dozen bags of hooks then mount those to it. I did this with my model making table (using a PC gaming table with a frame ) but adding them to the back of the frame and hanging all my tools off it. Its pretty cheap and since the hooks arent fixed you can consantly re-adjust all the tools, plus make your own hooks if needed with 5mm bar for larger items (like big clamps etc). For the alcove, maybe build in small shelves on removable pegs (like a lot of furniture has) so you can store tapes, glue, brushes etc on it. I love storage items and this one rocks while staying essentially rather minimal in physical space. Well done, sir!
Love it!! Ideas for the side of the cabinet -- --Pegboard system (bonus points if you do a mural behind it a la DIY Danie) --Extra bonus points for a multi layer sliding pegboard system --Hardware and fastener "store" like the nuts and bolts aisle at the home center --Clamp racks So fun!
I made an A frame style cart on wheels, and can confirm: they are a disaster! This is so much smarter. 🙌 For that dead space in the middle: extension cords, longer rulers and levels, garden tools even. Or get all your fasteners organized on a French cleat system, or all the handheld tools for that matter. Or park the pack outs in the deepest section when they are in the garage.
12:30 I think it would be cool if you added a table that folds out from the side so you can put pieces of wood down while your not using it at the moment so when you go to work on it, you don't have to worry about misplacing the wood that you need for that part of the project. And on the smaller section, you could put hooks on it to hang tool boxes or something like that. There are endless possibilities.
We build something similar for theatre workshops. We have to keep certain lengths. On the empty space I’d suggest do something for 3D printing like the paint, fillers, and anything use when you 3D print something. You should also 3D printing filler and sanding booth where it is connected to dust collection system.
the nook on the side is an obvious spot for some built in or adjustable shelving. looks like the perfect size for glue, paint, finishing supplies, gloves, rags, ect. especially if you combined that with a clamp wall on the larger surface, you would be grouping commonly used tools for similar tasks near each other.
I usually skip through the ad part, but hearing about Better Help stopped me in my tracks. Really valuable message and glad to see you promote such a good service. Keep up the great work! (also: French Cleats)
Now I don't know if this is something you would want or need for that wall, but I personally would like a folding table or tray of some sort for storing loose stuff quickly. It's not a super common usage of wall space but I would love to see your spin on it! Great video btw, very informative and inspiring ;)
I really like what Jason @ Bourbon Moth did with his clamp rack. He not only stored a lot of different sizes of clamps, but he also made a mini "store" for all of the consumables like glues and such so that he could buy it all in bulk and then just grab items from there as needed rather than running to the store whenever he got low. If I were to build this storage rack, I would definitely fill up that blank space the way Jason did! (He also did something very similar to hold his whiskey which I thought was funny)
In the notch you could hang some bars like a shower curtain rod look ( close at the top and further away toward the bottom) to hang long clamps on. I also use a plastic drywall mud pan screwed to the wall for my small tiny clamps. Thanks for the video.
I would add a French cleat system. You can build a holder for just about anything, you can easily rearrange your shelves to Tetris more things onto the wall, and if in the future you replace/upgrade a tool you only need to replace one of the mounts. I saw one mount for a cordless sander with all its various sandpaper grits, anytime you need to sand something you just lift the mount off the cleats and carry the whole thing like a toolbox over to your project.
I love the design, using french cleats in the middle of the panel (for consumable storage organizing) and on the big exterior faces could be a bunch of brackets to hold the clamps or just a big clamp bar on the top. Love the work you guys do, been watching for years.
In real production shops you can eliminate all of that extra by reducing your product lines or making things that maximize design and material in your products. Cut off areas, organized or not means inefficient shop flow. Eliminate by streamlining will even help air quality. Strength of material is also important: cut all those 2/4s into 1/1s and saved big on lumber. Wood is much stronger than you think. Create 18” right-triangle gussets for your corners and eliminate the melamine. Add peg board maybe if you got to have “nice” looking stuff. None of that makes $$$ in a production shop. Lean and mean. For personal shops - make it exactly as you wish! Make it awesome and look nice. It’s all taste and style.
I would suggest adding French cleats to the side of the storage unit. Then you can make swappable holders, etc for things you might use often or just easily take stuff off if you don't like the placement.
Clamp storage on the wide open area. The inset area should be turned into shelving for nails/screws, spray paint, stain, basically anything else that's small and can fit in that space. Nice build!
I imagine in the part that has the three walls, you could put sandpaper in, maybe even a holder for rolls of sandpaper strips so you can tear it off for smaller sanding projects. Also, you could do bit and screw storage there, maybe even have like a row of screws with bits for those screws near them on like a magnet strip so they aren't hidden away in a storage case with other bits you don't need. You could even do like storage for your drills and drivers there, in my head I'm thinking like the gun wall from Men in Black where you can choose your drill, the bits you need, and possibly even the screws all in one place lol. Lastly, I think keeping maybe the things you use to break down plywood or boards on the cart would be the most convenient, like any track saws are kept there, circular saws, and even hand saws.
definitely a French-cleat system but include a fold-down table. But with all that lovely real estate, it would also look good with a nice mural and artistic design on it.
Great video, couple of notes; The first joints you showcased could've been made far stronger and cheaper by using a half-lap glued joint, eliminating expensive screws and creating a joint stronger than the pocket screws could ever be. A dado set or some time on the table saw would easily facilitate such a joint. Melamine is not quite what you described, it's actually just the plastic coating on what we call chip-board or a well known brand name for the substrate is K-3. Melamine can be a coating on many substrates, I use melamine on 19mm and 16mm plywood for cabinet manufacturing. A simple rail for clamps is what we use in our shop, clamp the clamp to the rail. For bar clamps, holes that enter a vertical cavity about 24" in height can hold the clamp upright safely. Though extra weight needs to be considered as bar clamps are quite heavy.
You could put pegs and hooks, (without using peg boards) to hang your clamps and other nick nacks, you can also put other pegs for little bins and possibly even shelves
100% on the french cleats. Jonathan katz moses has some nice simple clamp hangers. They are 8 to 10 inches deep so the wall space used is much more efficient
I'd put in a bunch of french cleats with shelves in mind for the U shaped cavity. Depending on what's in the room, I'd put in some cut 4" PVC to hold weird stuff you can't put in the 'stick storage', like trim, conduit, anything long thing and flexible you have left over, but can't put in with the wood.
Clamp storage on the one large face, maybe some small shelves between the sheet storage area and the back compartments for glue and other consumables, needed for using the wood stored in the new rack system.
The inset area would be good for French cleat system for glues, tapes, resin. Or shelves but something you can adjust as needed would be better. The cleats would work with the clamps as well. So you can organize your clamps the most efficient way. I like that rack.
Ideas for the 'wall'...... 1. Lay out a rough 'tape measure, vertically on the right end, so you can take out a piece from the storage bin and immediately find out whether it's too small for what you're building. 2. Tray for work gloves, when moving the rough lumber. 3. Holder for those 'assist thingies' that help you move very large sheet goods.
How about a simple panel cutter to break down the sheet goods right there? A narrow shelf to hold the sheet against the side, and some sort of cutting guide. The guide could just hook over a rail at the top, and self align. For lengthwise cuts, clamp a guide in place.
I'd say install a French cleat system on the flat faces of the storage rack. Would give you a versatile source that you can add/change/move/remove various items.
For the wall, I think you should add french cleats on the large face and make shelving for glues, paints etc. And then on the enclosed space you can run hanging rods for your clamps. :P
Love the idea for clamp storage, plenty of room. On at least one section, I might add a French cleat system for stuff like extra screws and nails, extra tool blades and stuff like that. Maybe even custom designed holders for cordless nail guns or stuff you don't use often.
Great build and video as always. For the sides, I know this has been said - French cleats. When you first were taking about putting sides for organization, I thought you were going to put up peg boards. Reading some of the comments, there's definitely support for both French cleats and peg boards. My thought is - how effective would it be to combine both. Have peg boards with French cleats as well. Hang the cleats on the peg board for maximum modularity.
Ugh, I'm in the same boat. My wood, pegboard, and melamine scraps are flowing into another room and leaning up against a wall. Great solution to a seemingly never-ending problem! Thanks for sharing!
The recessed area I would say could be a tool storage or material storage like racks for clamps, spray paints, pipes, tape, etc. As for as the blank wall goes, I'd just stick some nails in and hang my clamps there.
Use your cast iron pipe idea's from previous projects to store your C clamps or small sized clamps, and a 2x4 T bar for the bar clamps (could even route out finger joints for the clamp bars). for the smaller indented section, you could just have small shelves or pegs for glue/tape and squares, paint pucks etc.
Nice and tidy organisation, like it. For storage ideas to go on the side, how about some basic boxes with French cleats? So you can take the contents or the entire box to where you are working. Would be especially usefull for smaller bits and bobs.
I really like this. Maybe a minor suggestion. Lift the front edge of the rack and things will want to slide to the back, making it easier to load. For the side, long tool storage is obvious, like bar clamps but don't forget straight edges and tools to lift sheet stock. Also things like gloves. Don't know how many times I skewered my self with a stray splinter... Oh and it might be a great place to attach brooms, dust pans and hand brooms. And something to mark lumber with like a wax pencil.... Thanks Bob!
Do a little French cleat wall on those sides so you have unlimited options on what you can do there. This will also give you a chance to show how to make them and how you can customize different holder for what you want to do.
I would say for the main wall on the side for clamp storage like you suggested. As for the indent, a fastener storage system and/or charging station for your batteries. Cheers!
So my thought for the cutout area was to add holes for adjustable shelf pins. It'd be a great place to put things like glue bottles and other consumables, and making the shelf heights adjustable will future-proof things as well.
For the storage on the side, I'd use pegboard so you can customize it as you have projects going on. Utilize your 3d printer to make holders to go into the pegboard.
French cleats would be great for that blank wall section. Easily customizable hangers that are cheap to make a lot of, especially if you use up some scrap laying around
I would say, considering what I've seen you use the most either french cleats or pegboard. Mostly because it can be reconfigurable. If you want to go advanced, you could CNC some fancier pegboards, more like the system used for Ikea's pegboard system, and be able to make custom hangers for things, if you went that rout.
1:55 YES! I WANT THAT! :D Lotta people have said French cleats which are always great, because things tend to get less and less organized over time as your needs shift. Making it great to be able to shift your storage easily with them. Might also consider splitting the far left sheets section vertically (maybe put a horizontal divider 30 inches from the bottom) to utilize some of the wasted space at the top.
Amazing job, Bob! Thank you so much for this video. This is by far the best lumber storage cart/rack I have ever seen on TH-cam. This also gave me an idea for something which can fit into my work space. It looks great! Well done! As for an idea for clamp champ storage: keep it simple and use 2×4s or something to make several rails on which you can hook/hang the clamps of various lengths.
I think it will be a good idea to use the side panels as a French cleat walls to maximise the use of it and change the order according to your needs in the future.
Bob very nice job. Hopefully you get great use out of it my friend for many years to come. Can't wait to see more videos soon. Keep up the great craftsmanship and hard work my friend. Keep making. God bless.
Clamp storage on the outside would be a start. You could also store items that you almost always use with the wood in the rack e.g. Track saw track and saws, other circular saws, Creg Jigs and screws, etc., Great video, thanks 👍
I really would like to see a DIY version of something like the Milwaukee Packout system. A modular wall system with multiple modules or bays that can slide on and off the wall and lock into place and be removed easily. I think that would really be a fun and useful side project as well as a great use of space and flexible which would allow you to change your mind.
That sounds awesome, If he wants to stay in the Dewalt line, I think There are some tough system shop shelving units that integrate nicely with their boxes and he would definitely be able to design some cool stuff around that
@@vincepopo7497 I like that idea or really even something more open source the packout system was just the first commercial example that came to mind. But regardless I think something like that fully fleshed out and DIY would allow it to be changed if you don't like it and not have to undo everything you just did.
That was super cool. The thing I kept seeing was in the "inwards" area. I feel like you can make some deep shelves there to put tools, nails and things related to project that would use those sheets. I mean if your able to get power to it, maybe even a small computer, so that you can check the plans of what it is your working on. A mini-portable Work station :)
I like the idea of pegboard, but If you do add hooks and things to the pegboard I would also add shelves. Shelves that are at least as long as the longest hooks at waist and shoulder level with generously rounded corners would add more storage BUT more importantly make a visible/physical deterrent for walking too close to the hooks and goring yourself on them. Probably a good place to keep clamps, fasteners, and adhesives too.
Use the hang wall for the claps and stuff. In the alcove I would put all your varnishes, wood fillers, etc. Looks good dude. PS maybe even put it on wheels.
It would be really cool to see a french cleat system with different attachments that allow you to organize tools and consumables and other misc stuff on those walls! Allows for an array of storage options and you can remove an entire container to bring to a workstation if need be!
Definitely interested in making one of those myself. Currently my storage is "wherever the board/sheet lands....". A clamp rack is always good..... can even be the "Clamp Champ Clamp Rack"...
Great timing on this video because I'm in the middle of trying to design the same thing for my shop. I've been using Frank Howarth's model, but this is giving me some great ideas for modifying it. Just an echo of the comments below, but I'm in agreement with using French cleats for a more customizable storage solution on the sides of the rack. Thanks~!
Love the video Bob! For an idea on that newly built rack, I was thinking perhaps having some simple trays to hold all of your different screws. Sort them by size and perhaps have them hanging down via two metal tracks?
Good job Bob. I was thinking maybe put french cleats on the largest part which would then allow multiple options. Also shelving possibly on recessed section or more clamp holders
If I was making this I’d be adding stuff that I would use in conjunction with these materials. Stuff like the circular saw I use for breaking down sheets, several tape measures and maybe a white board or clipboard clip to hold a cut list. Maybe a laptop shelf for viewing digital plans
Take the side to your CNC and make it into a pegboard so that you can rearrange tools easily as you get more of them. A few things that I would do differently is that I would have built the sides so that the cross pieces could be a solid piece on the front and back. Also the top could have just been a rectangle.
I was a bit surprised you didn’t go with peg board sides. Way more modular because you can easily put holds/bars/hooks whatever you can think of to hold all manner of clamps, tools, glues, etc.
Brilliantly done bob, just wanted to say using the 3D model on the whiteboard was excellent and I personally would love to see more of that.
Great suggestion!
Yeah I was curious how you did that. I assumed it was video editing
@@Iliketomakestuff I built off of your plans for the first cart. I do remember modifying it a bit when we were building it, because I felt it needed some modifications for weight. Since then I have modified it again to handle way more weight. It is a great concept to start with just needs the base modified to handle weight and roll easier.
I was so amazed by it that I completely missed the discussion of it and had to re-watch that bit 😂
I agree 💯%
For your organising wall two things come to mind: pegboards and French cleats. The latter was extensively used by both Paul Jackman and Frank Howarth in the past but of course required building a whole bunch of custom storage trays / boxes / shelves. You can also maybe combine both. In the recess there's maybe space for some enclosed area you could put some kind of door in.
That said, just building a Clamp Champ Wall of Fame would also be quite cool ;)
Agreed, Peg Board and French Cleats. Other than that, Rare Earth magnets.
@@wolfpreist Pegboard, French Cleats, AND custom 3D printed containers/boxes/holders for whatever they need to hang there.
Not a big fan of pegboard, but I'm all in on the French cleat system. Very versatile.
2nd French Cleats.
I like that peg board and French cleats idea too
I would say a french cleat system that gives you added customizing options and taylored to your current needs. But it can be easily changed later if things change.
French cleats.
Flexible in terms of options, and can change with your needs. Also, you can tie the cleats into the frame behind, rather than just the plywood.
Same idea +1
+3
Nice work, Bob and company. Two comments…
First. Your sponsor today, and the pitch you did for them is probably the best sponsorship I’ve ever seen on a TH-cam woodworking / DIY channel. So many people turned to channels like this during the pandemic. And far too many of us suffer from the effects of the last 2.5 years. I’m getting the help I need. And I encourage anyone who reads my comment that thinks they even might possibly need help to reach out. It’s a sign of strength to admit when you need help.
Second. This is going to sound a bit trite, but this feels like a perfect canvas for a French cleat system. Put up the cleats then you have unlimited ideas for flexible storage that can change with your needs.
I normally don’t listen to the plugs for the sponsors but the way you do them - in the little box with your video continuing in the background - I actually listened to the whole spiel. Thank you for doing it this way. Love your content!
For the side:
Do what I did in my shop. Cover every spare wall with French Cleats. It allows me to change what I've got stored where, as my needs and shop evolve over time
Definitely use a French Cleat system. You can build a ton of different holders.
It was my first thought as well ;)
Agree
100%
French cleat all the way its esay to change out and add as your needs change and grows
I think it would be handy to have something on the wall to measure an off-cut when you grab it off the rack. Marking the edge would allow you to stand a board/sheet up and see if it will fit your current need.
brilliant!!!
This would even work for labeling it b4 you place it in the cubicle.
A much needed tidy up for the shop! The cubby hole in the middle seems like a perfect place to put in some slide-out shelves/trays where you throw all the smaller offcuts into bins by rough size. This way you have most of your wood all in one go-to spot. As for the rest of the wall space, I'm also team french cleats, but perhaps try out some 3d printing for the tool/consumable holders. Would be an interesting segment if you could find existing designs by others, print them, try them out and try to iterate on them to make them yours.
Well done on the whiteboard segment - your videos just keep getting better and better.
Thank you very much!
Excellent Homesar cameo at the end!
I'd say drop by Ikea if you got one nearby and grab a few of the SKÅDIS hookboards and a half dozen bags of hooks then mount those to it. I did this with my model making table (using a PC gaming table with a frame ) but adding them to the back of the frame and hanging all my tools off it. Its pretty cheap and since the hooks arent fixed you can consantly re-adjust all the tools, plus make your own hooks if needed with 5mm bar for larger items (like big clamps etc). For the alcove, maybe build in small shelves on removable pegs (like a lot of furniture has) so you can store tapes, glue, brushes etc on it.
I love storage items and this one rocks while staying essentially rather minimal in physical space. Well done, sir!
Love it!! Ideas for the side of the cabinet --
--Pegboard system (bonus points if you do a mural behind it a la DIY Danie)
--Extra bonus points for a multi layer sliding pegboard system
--Hardware and fastener "store" like the nuts and bolts aisle at the home center
--Clamp racks
So fun!
french cleat system on the sides for your clamps and stuff
love the videos!
Thanks for the tip!
I made an A frame style cart on wheels, and can confirm: they are a disaster! This is so much smarter. 🙌
For that dead space in the middle: extension cords, longer rulers and levels, garden tools even. Or get all your fasteners organized on a French cleat system, or all the handheld tools for that matter. Or park the pack outs in the deepest section when they are in the garage.
O-M-G Having the 3d model on the white board = Mind Blown!
12:30 I think it would be cool if you added a table that folds out from the side so you can put pieces of wood down while your not using it at the moment so when you go to work on it, you don't have to worry about misplacing the wood that you need for that part of the project. And on the smaller section, you could put hooks on it to hang tool boxes or something like that. There are endless possibilities.
You can use shelves in the... Square? The empty space, and on the wall you can use nails or hangers to hang stuff ans maybe do nail and screw storage
The recessed area is perfect for some shelving. Glue storage, power tools, shallow bins for small parts etc...
We build something similar for theatre workshops. We have to keep certain lengths. On the empty space I’d suggest do something for 3D printing like the paint, fillers, and anything use when you 3D print something. You should also 3D printing filler and sanding booth where it is connected to dust collection system.
the nook on the side is an obvious spot for some built in or adjustable shelving. looks like the perfect size for glue, paint, finishing supplies, gloves, rags, ect. especially if you combined that with a clamp wall on the larger surface, you would be grouping commonly used tools for similar tasks near each other.
I usually skip through the ad part, but hearing about Better Help stopped me in my tracks. Really valuable message and glad to see you promote such a good service. Keep up the great work! (also: French Cleats)
Pegboards are the first thing that come to mind for those storage faces. Plus they are pretty easy to make!
Now I don't know if this is something you would want or need for that wall, but I personally would like a folding table or tray of some sort for storing loose stuff quickly. It's not a super common usage of wall space but I would love to see your spin on it! Great video btw, very informative and inspiring ;)
I really like what Jason @ Bourbon Moth did with his clamp rack. He not only stored a lot of different sizes of clamps, but he also made a mini "store" for all of the consumables like glues and such so that he could buy it all in bulk and then just grab items from there as needed rather than running to the store whenever he got low. If I were to build this storage rack, I would definitely fill up that blank space the way Jason did! (He also did something very similar to hold his whiskey which I thought was funny)
In the notch you could hang some bars like a shower curtain rod look ( close at the top and further away toward the bottom) to hang long clamps on. I also use a plastic drywall mud pan screwed to the wall for my small tiny clamps.
Thanks for the video.
I would add a French cleat system. You can build a holder for just about anything, you can easily rearrange your shelves to Tetris more things onto the wall, and if in the future you replace/upgrade a tool you only need to replace one of the mounts. I saw one mount for a cordless sander with all its various sandpaper grits, anytime you need to sand something you just lift the mount off the cleats and carry the whole thing like a toolbox over to your project.
I love the design, using french cleats in the middle of the panel (for consumable storage organizing) and on the big exterior faces could be a bunch of brackets to hold the clamps or just a big clamp bar on the top. Love the work you guys do, been watching for years.
Now THIS is a well thought out lumber rack. Great project.
In real production shops you can eliminate all of that extra by reducing your product lines or making things that maximize design and material in your products. Cut off areas, organized or not means inefficient shop flow. Eliminate by streamlining will even help air quality. Strength of material is also important: cut all those 2/4s into 1/1s and saved big on lumber. Wood is much stronger than you think. Create 18” right-triangle gussets for your corners and eliminate the melamine. Add peg board maybe if you got to have “nice” looking stuff. None of that makes $$$ in a production shop. Lean and mean. For personal shops - make it exactly as you wish! Make it awesome and look nice. It’s all taste and style.
^^^PRO ALERT!!!
Agreed
I would suggest adding French cleats to the side of the storage unit. Then you can make swappable holders, etc for things you might use often or just easily take stuff off if you don't like the placement.
Clamp storage on the wide open area. The inset area should be turned into shelving for nails/screws, spray paint, stain, basically anything else that's small and can fit in that space. Nice build!
I imagine in the part that has the three walls, you could put sandpaper in, maybe even a holder for rolls of sandpaper strips so you can tear it off for smaller sanding projects. Also, you could do bit and screw storage there, maybe even have like a row of screws with bits for those screws near them on like a magnet strip so they aren't hidden away in a storage case with other bits you don't need. You could even do like storage for your drills and drivers there, in my head I'm thinking like the gun wall from Men in Black where you can choose your drill, the bits you need, and possibly even the screws all in one place lol. Lastly, I think keeping maybe the things you use to break down plywood or boards on the cart would be the most convenient, like any track saws are kept there, circular saws, and even hand saws.
definitely a French-cleat system but include a fold-down table.
But with all that lovely real estate, it would also look good with a nice mural and artistic design on it.
Great video, couple of notes;
The first joints you showcased could've been made far stronger and cheaper by using a half-lap glued joint, eliminating expensive screws and creating a joint stronger than the pocket screws could ever be. A dado set or some time on the table saw would easily facilitate such a joint.
Melamine is not quite what you described, it's actually just the plastic coating on what we call chip-board or a well known brand name for the substrate is K-3. Melamine can be a coating on many substrates, I use melamine on 19mm and 16mm plywood for cabinet manufacturing.
A simple rail for clamps is what we use in our shop, clamp the clamp to the rail. For bar clamps, holes that enter a vertical cavity about 24" in height can hold the clamp upright safely. Though extra weight needs to be considered as bar clamps are quite heavy.
For the storage wall - French cleats. Using the 3D printer, CNC and/or laser to make custom hangers for specific tools
You could put pegs and hooks, (without using peg boards) to hang your clamps and other nick nacks, you can also put other pegs for little bins and possibly even shelves
100% on the french cleats. Jonathan katz moses has some nice simple clamp hangers. They are 8 to 10 inches deep so the wall space used is much more efficient
I'd put in a bunch of french cleats with shelves in mind for the U shaped cavity. Depending on what's in the room, I'd put in some cut 4" PVC to hold weird stuff you can't put in the 'stick storage', like trim, conduit, anything long thing and flexible you have left over, but can't put in with the wood.
Clamp storage on the one large face, maybe some small shelves between the sheet storage area and the back compartments for glue and other consumables, needed for using the wood stored in the new rack system.
You can put a miter saw in the indentation of your storage and a 2x8 as a table to use as a cut station.
You should keep it simple and make a small french cleat wall on the side of the cart. It'd be quick, economical, and extremely modular!
the 3D model over the whiteboard looks so cool!
Use the big sheet for your drawboard plots ideas. Then the notch out area have your clamps , along with your markers, ect.
I come for the woodworking, I stay for the fantastic video editing.
The inset area would be good for French cleat system for glues, tapes, resin. Or shelves but something you can adjust as needed would be better. The cleats would work with the clamps as well. So you can organize your clamps the most efficient way. I like that rack.
Ideas for the 'wall'......
1. Lay out a rough 'tape measure, vertically on the right end, so you can take out a piece from the storage bin and immediately find out whether it's too small for what you're building.
2. Tray for work gloves, when moving the rough lumber.
3. Holder for those 'assist thingies' that help you move very large sheet goods.
Love the Homestar runner reference in the bloopers. Great build!
How about a simple panel cutter to break down the sheet goods right there? A narrow shelf to hold the sheet against the side, and some sort of cutting guide. The guide could just hook over a rail at the top, and self align. For lengthwise cuts, clamp a guide in place.
I'd say install a French cleat system on the flat faces of the storage rack.
Would give you a versatile source that you can add/change/move/remove various items.
For the wall, I think you should add french cleats on the large face and make shelving for glues, paints etc. And then on the enclosed space you can run hanging rods for your clamps. :P
I agree with those who have mentioned pegboard and French cleats. It would be great to be able to move the French cleats on the pegboard as well.
Love the slippery, cost-effective melamine!
Shelving in the center section, maybe a french cleat wall so you can move the shelves up and down as needed. Pegboard on the main wall.
Love the idea for clamp storage, plenty of room. On at least one section, I might add a French cleat system for stuff like extra screws and nails, extra tool blades and stuff like that. Maybe even custom designed holders for cordless nail guns or stuff you don't use often.
Great build and video as always. For the sides, I know this has been said - French cleats. When you first were taking about putting sides for organization, I thought you were going to put up peg boards.
Reading some of the comments, there's definitely support for both French cleats and peg boards.
My thought is - how effective would it be to combine both. Have peg boards with French cleats as well. Hang the cleats on the peg board for maximum modularity.
Ugh, I'm in the same boat. My wood, pegboard, and melamine scraps are flowing into another room and leaning up against a wall. Great solution to a seemingly never-ending problem! Thanks for sharing!
Material storage can quickly get out of hand if you don't have an effective solution.
I'd replace the big section with peg board, simply to adjust and makes mounting all sorts of tools incredibly easy
The recessed area I would say could be a tool storage or material storage like racks for clamps, spray paints, pipes, tape, etc. As for as the blank wall goes, I'd just stick some nails in and hang my clamps there.
Use your cast iron pipe idea's from previous projects to store your C clamps or small sized clamps, and a 2x4 T bar for the bar clamps (could even route out finger joints for the clamp bars).
for the smaller indented section, you could just have small shelves or pegs for glue/tape and squares, paint pucks etc.
Nice and tidy organisation, like it. For storage ideas to go on the side, how about some basic boxes with French cleats? So you can take the contents or the entire box to where you are working. Would be especially usefull for smaller bits and bobs.
I really like this. Maybe a minor suggestion. Lift the front edge of the rack and things will want to slide to the back, making it easier to load. For the side, long tool storage is obvious, like bar clamps but don't forget straight edges and tools to lift sheet stock. Also things like gloves. Don't know how many times I skewered my self with a stray splinter... Oh and it might be a great place to attach brooms, dust pans and hand brooms. And something to mark lumber with like a wax pencil.... Thanks Bob!
You could use french cleats on those flat surfaces for customized storage
Do a little French cleat wall on those sides so you have unlimited options on what you can do there. This will also give you a chance to show how to make them and how you can customize different holder for what you want to do.
French cleats for the side panel storage. Provides the best flexibility and most tool/clamp mounts can be designed and built in 30m.
I like the clamp storage idea. Maybe small shelves in the cubby portion for consumables like paints, tape, sandpaper, etc.
I would say for the main wall on the side for clamp storage like you suggested. As for the indent, a fastener storage system and/or charging station for your batteries. Cheers!
So my thought for the cutout area was to add holes for adjustable shelf pins. It'd be a great place to put things like glue bottles and other consumables, and making the shelf heights adjustable will future-proof things as well.
For the storage on the side, I'd use pegboard so you can customize it as you have projects going on. Utilize your 3d printer to make holders to go into the pegboard.
French cleats would be great for that blank wall section. Easily customizable hangers that are cheap to make a lot of, especially if you use up some scrap laying around
I would say, considering what I've seen you use the most either french cleats or pegboard. Mostly because it can be reconfigurable. If you want to go advanced, you could CNC some fancier pegboards, more like the system used for Ikea's pegboard system, and be able to make custom hangers for things, if you went that rout.
Im team “French Cleats” too. Thats what I would do with that side! 👍
1:55 YES! I WANT THAT! :D
Lotta people have said French cleats which are always great, because things tend to get less and less organized over time as your needs shift. Making it great to be able to shift your storage easily with them. Might also consider splitting the far left sheets section vertically (maybe put a horizontal divider 30 inches from the bottom) to utilize some of the wasted space at the top.
Amazing job, Bob! Thank you so much for this video. This is by far the best lumber storage cart/rack I have ever seen on TH-cam. This also gave me an idea for something which can fit into my work space.
It looks great! Well done!
As for an idea for clamp champ storage: keep it simple and use 2×4s or something to make several rails on which you can hook/hang the clamps of various lengths.
I think it will be a good idea to use the side panels as a French cleat walls to maximise the use of it and change the order according to your needs in the future.
Excellent ideas for sheet goods storage. Someday I'll have my own shop, someday.
Great video Bob, brilliant use of technology for the model.
Definitely French cleat system, various storage bins, rails for clamps.
Bob very nice job. Hopefully you get great use out of it my friend for many years to come. Can't wait to see more videos soon. Keep up the great craftsmanship and hard work my friend. Keep making. God bless.
Thanks 👍
French cleat: versatile. can make your own custom holders for everything, easily modifiable and modular.
Clamp storage on the outside would be a start. You could also store items that you almost always use with the wood in the rack e.g. Track saw track and saws, other circular saws, Creg Jigs and screws, etc., Great video, thanks 👍
The little alcove would be a great place to add storage for organizers: screws, nails, drill bits, etc
I really would like to see a DIY version of something like the Milwaukee Packout system. A modular wall system with multiple modules or bays that can slide on and off the wall and lock into place and be removed easily. I think that would really be a fun and useful side project as well as a great use of space and flexible which would allow you to change your mind.
That sounds awesome, If he wants to stay in the Dewalt line, I think There are some tough system shop shelving units that integrate nicely with their boxes and he would definitely be able to design some cool stuff around that
@@vincepopo7497 I like that idea or really even something more open source the packout system was just the first commercial example that came to mind. But regardless I think something like that fully fleshed out and DIY would allow it to be changed if you don't like it and not have to undo everything you just did.
That was super cool.
The thing I kept seeing was in the "inwards" area.
I feel like you can make some deep shelves there to put tools, nails and things related to project that would use those sheets.
I mean if your able to get power to it, maybe even a small computer, so that you can check the plans of what it is your working on.
A mini-portable Work station :)
French cleats would give a lot of flexibility for storage and allow for easy rearrangement as needs change.
For fun, I'd use the little alcove in the side of the rack as a charging station for your batteries styled after a Borg Regeneration Alcove.
French cleats are the way to go for the flat sides of the rack. Interchangeable and customizable forever
I like the idea of pegboard, but If you do add hooks and things to the pegboard I would also add shelves. Shelves that are at least as long as the longest hooks at waist and shoulder level with generously rounded corners would add more storage BUT more importantly make a visible/physical deterrent for walking too close to the hooks and goring yourself on them. Probably a good place to keep clamps, fasteners, and adhesives too.
Use the hang wall for the claps and stuff. In the alcove I would put all your varnishes, wood fillers, etc. Looks good dude. PS maybe even put it on wheels.
It would be really cool to see a french cleat system with different attachments that allow you to organize tools and consumables and other misc stuff on those walls! Allows for an array of storage options and you can remove an entire container to bring to a workstation if need be!
Definitely interested in making one of those myself. Currently my storage is "wherever the board/sheet lands....". A clamp rack is always good..... can even be the "Clamp Champ Clamp Rack"...
Great timing on this video because I'm in the middle of trying to design the same thing for my shop. I've been using Frank Howarth's model, but this is giving me some great ideas for modifying it.
Just an echo of the comments below, but I'm in agreement with using French cleats for a more customizable storage solution on the sides of the rack.
Thanks~!
Love the video Bob! For an idea on that newly built rack, I was thinking perhaps having some simple trays to hold all of your different screws. Sort them by size and perhaps have them hanging down via two metal tracks?
Good job Bob. I was thinking maybe put french cleats on the largest part which would then allow multiple options. Also shelving possibly on recessed section or more clamp holders
French cleats was my thought too, if it wouldn't make it too unbalanced.
I agree with Gaz! French cleats so as storage solutions become obsolete you can change them out
Look at Bob getting fancy with that new 3D whiteboard technology!
spared no expense.
@@Iliketomakestuff Just remember to have a battery backup for the Velociraptor containment system. :-)
If I was making this I’d be adding stuff that I would use in conjunction with these materials. Stuff like the circular saw I use for breaking down sheets, several tape measures and maybe a white board or clipboard clip to hold a cut list. Maybe a laptop shelf for viewing digital plans
Add some weight bearing hooks, and small shelves to the sheets.
French Cleats would also work as would CNC pegboards
Take the side to your CNC and make it into a pegboard so that you can rearrange tools easily as you get more of them.
A few things that I would do differently is that I would have built the sides so that the cross pieces could be a solid piece on the front and back. Also the top could have just been a rectangle.
I was a bit surprised you didn’t go with peg board sides. Way more modular because you can easily put holds/bars/hooks whatever you can think of to hold all manner of clamps, tools, glues, etc.
Homsar in the bloopers totally made my day