Tally Ho Capstan Project: FINAL Part- Core Box
ฝัง
- เผยแพร่เมื่อ 30 ก.ย. 2024
- Dave starts a new project: make a pattern for a capstan for Sampson Boat Co's 1910 English sailboat named "Tally Ho". This is the Final Part: The Core Box.
Capstan- a machine with a drum that rotates round a vertical spindle and is turned by a motor or lever, used for hauling in heavy ropes, etc.
Sampson Boat Co Channel- / @sampsonboatco
Check out our Instagram to keep up with whats going on in the Pattern Shop!
/ daveclarkthepatternguy
Music by: James Roy
Edited by: Joe Kolenz
Such a beautiful thing 🎉
I never thought that the pattern for that cap would be so involved. That sure was a lot of work for one casting. Keep up the good work 💯
JIM ❤
Hey Dave, may I make a suggestion? Have you considered maybe making the video regular speed or even time lapse. Then do a voice over while the work is being done instead of music. I find there's a lot of talking but little action. Don't get me wrong. I appreciate the time you take teaching your craft. I'm very interested. I guess I'm just a visual learner and tend to tune out lecture type presentations. Have you watched any videos from inheritance machining? He does a good combo presentation of work/voice over. It's very easy to watch and understand.
he skips the process almost entirely
Interesting and painful, OK
He's just not a good presenter of information. He tend to use too much filler words and repetition of things he's already said.
For example, a phrases like "I'm going to go ahead and..." or "what I'm going to do is..." are just unnecessary and doesn't add any new information.
You put this much nicer than I could come up with. I'm super interested in this project but his poor presentation and lack of proper video planning/editing make it painstaking and borderline on unwatchable. I skip through at least 95% of these videos. 😢
Ditto
So impressive. I had no idea it would be SO complicated to make this pattern. Beautiful work, Sir.
Please show us the mold and pour footage when it happens !!! Please !!!! Please 🙏
Much too much talking, and too much referencing things that just might have been mentioned or shown in previous installments of this project. Much too little drawings and measurements. Much too long video, it needs to be edited.
I'm still trying to wrap my head around how this thing will work. I'm waiting to see how Clark sets it up.
My uncle was a patternmaker 50 years ago in Wisconsin. Like you, he made some real works of art. These should be at Christie's. It seems a shame that these beautiful pieces might, (and for hundreds of years, have) end up in a scrap bin or woodstove.
I wish I had the skill, patience, and mental acuity to do what you do. Excellent craftsmanship!
Another dying skill. Patternmakers.
Nowadays, alot of the patterns are 3d printed from a CAD file and are single use items.
"Lost wax" type process.
The company I work for had hundreds of wooden patterns dating back to the 1920s. Most have recently been scrapped and new 3D files are generated if they are ever needed.
I guess it's less expensive than storing all the patterns in a dry and safe warehouse until needed.
@@davidwilliams1383 Till the files are corrupt, the servers get hit by lightning, the disk drives are shipped to god-knows-where, etc.
You are absolutely right.
But hey, nobody thinks that far ahead..... until it's too late.
You may have answered this before, but what is the plastic you are using?
WOW, impressive craftsman ship, feel privileged to have witnessed it. What direction does your big disk sander rotate?
It rotates clockwise, either from the front or from the back.
thanks, looking at the video that is what it looked like. It is opposite my small 12" Delta@@jacklav1
Beautiful work! Thanks for taking the time to record and share this with us!
Love your work Dave, can`t wait to see the pour!
Not sure I’ll live that long?
Your knowledge and talent are astonishing! Thanks for taking time to make these videos.
Awesome
Old school, right on brother
I wonder after all this is your cores would be saleable to a possible future person who needs a Capstan. Would be a lot more to have a second one cast? It seems like the most time was spent making the patterns and cores. it feels like a waste to only make 1.
This is a mazing. Is this how the original capstan was mad over 100 years ago?
hi dave how does this pattern work? I'm a bit confused about which parts go where for making the sand mould
Three months and counting for the pattern. Must be a lot more difficult than expected.
Only a few craftsman can do this. Wonderful workmanship!
This was a great series and up until thirty minutes ago, I had no idea how this pattern was going to work.
Could you please give details of the blue plastic you used.
Hey, thanks for the video! Maybe sometime I'm up in Cleveland I can say Hi and shake your hand :)
Hail the algorithm
I do wish my teacher back in high school went way deeper into pattern making or more like show much more interest when he was doing this. I did get good at doing half patterns for sand castings though, still the finest class I ever took.
Thanks again for taking the time to put out your video's. Answered a bunch of questions on how this core would be made, also wondering what this magic plastic is? Probably not available in California due to VOC or our neighbors trying to eat it. Thanks Again JJ
What a load of work. I really enjoyed watching this. Well done sir.
I kinda wish you would've shown the filler and finishing. You said we have seen it done 100 times, but I, and I'm sure more, came over from Leo's channel and have never seen your work before. still an amazing series, and i'm really glad you did it for us!
BEAUTIFULLY DONE. Forgot about the core box term. Dad made lots of those. So interesting to watch and listen to you. Memories of me sitting on the stool in dad's shop watching him. Thank you.
So the top is the only part that needs to be patterend? The rest was totally recoverable?
show more doing much less takings
Early in my engineering career I worked with local pattern makers to make "flow boxes" in order to test out the performance of various diesel engine intake and exhaust ports using an air-flow bench. These were old school patternmakers, and they used Mahogany, wax and plastic as well. These patternmakers are all gone now, but it was very interesting working as a go between them and the port designers.
Greetings from the UK 🇬🇧. Great job very much enjoyed watching the videos. Its great to see the skill and effort rewarded with such a superb result. I am sure that the guys on Tally Ho are greatly appreciative of your work.👍
Great to watch. Thanks for the education about this incredible field of machinery. So much more complicated than I thought. I'm very impressed.
This is the great thing about TH-cam, isn't it? That we can learn from real experts and masters in this trade.
Nice to see that pattern completed! Beautiful work, and I appreciate the discussion of the draft angles and core box creation.
Leo is lucky for sure
But, he is a fantastic craftman, really.
No doubt this guy is brilliant at what he is doing. But does anybody follow what the F" he is talking about? He is making as I understand, patterns to cast a one off capstan for Tally Ho? Does it matter if it 's 1/8 of an inch different from I presume a drawing ?! Or have I missed something!!
It has to fit the base after some machining
I've seen casting urethanes that were designed for foundry work, but I didn't know how they were used until now. Now it makes a lot of seense!
Neat trick with the dowels.
will the pour be on your channel or another one? Link?
There's a screenshot of Windy Hill Foundry's TH-cam page with a card linking to it in the upper right corner of the video at 45:45ish
Just asking that myself , hope so
Wow! I’m catching on but your a little over my head. Excellent skills David . I look forward to see more of your work
The 64 thousand dollar question for me is WHEN will the casting be cast and the capstan completed
Such a pity. So much skill and a beautiful end product, but the explanations are dire and almost every crucial stage is not filmed. Unless you are used to pattern making and casting, most of the presentation was incomprehensible. It needs some severe editing and a scripted explanation by someone who can explain a process and its purpose.
Nice work. Learned a lot.
Unbelievable Dave, your a Master Craftsman. Tally Ho here comes Dave's Capstan.
Nice listening to you.
You really love the sound of your voice.
The only interesting bit was at the end when you actually did something.
When is this Capstan going to be poured and eventually completed, after all the Tally Ho is nearing some sort of completion
In awe at your skills. A true Craftsman. Thank you for explaining the intrinsics of what you are doing. Such interesting learning.
Fabulous work, but the verbal to visual balance is rather skewed, lots of rather general chat….
I'm going to need to watch the actual casting to understand this in context. Really hope the foundry covers this on youtube!
Fantastic work.. Very nice..!
I've been kinda wondering if there is supposed to be a "cover" for the top hole to cover the but and shaft to protect it some from the weather
Patterns take ages to make but can't hold attention for long. Time lapse and let's see progress on casting.
I'm pretty sure you know what you are doing, but I sure as hell don't.
This whole video started with no context about what was being created. What is a core box, what at are tramel points etc.
Just looking at the pattern, looks like a clock face. Maybe a good use for Leo
Good craftmanship. Horrible presentation/video
The skill level is over the top...you will not see this craftmanship, maybe never again!
Thanks for showing this process of making the pattern!
I was a little confused... but I'm not a pattern maker or a caster!
"Good for your soul to do things with your hands." Truer words were never spoken. Well done, Dave.
I have the feeling that this capstan will cost more then the whole boat Tally Ho.
Love watching your videos. the lost art, most excellant skill.
A craftsman and artisan. Thanks for leading us through this process. Beautiful work!
Very nice Dave. It is definitely art. Thanks for the videos.
It was really all this work to cast the capstan? I mean in the old days ...
your one hell of a craftsman , nice job ! hour many hours in total ?
... maybe Leo could find a place for the the used pattern ...
You know what I hope? That the Albert Strange Foundation provide a space for all the artifacts from the old boat as well as material from the restoration. This would be a great venue for items like this pattern.
Can't wait to see this thing cast.
That opening riff is awesome! Who’s the musician / what’s the band called / what song are they playing??
Thanks Luke, the channel theme song was made by my editor Joe and his buddies, they do all of the music on the videos. Thanks for the comment
He's winging it.. no f-n' plan whatsoever!
Thank you for the information
Beautiful work! That thing will make a very nice display piece once the casting is made. I'm going to remember that dowel trick too!
U make that look easy kinda like working on cars lol
I hope it'll not be this part that holds up the launch. Much as I appreciate the craftsmanship, this takes so very much longer than having someone with a 5 axis CNC knock it out in a few hours.
Looks like u did this kinda work before
Perhaps a bit TOO wordy.
Do a loss wax process,, you be done already
wow,i am totatly confused?
If Keith Rucker hadn't destroyed the original one, this wouldn't have been necessary
Bruuh 😂 it was on a sail boat for almost 100 years lol
great Channel - Thanks ! 😀
I wrote Windy Hills today requesting the youtube video and the pour date for the capstan ****CR KEL
I hope someone saves those Old CRTs, lol.
Kids: "You mean TVs werent always flat?"
Amazing craftmanship dude, great job!
Great work and good skills - your working method and ethos is exemplary - I hope your skills will be passed on and endure the test of time. Best wishes from Yorkshire UK~
Mrs Richards: "I paid for a room with a view !"
Basil: (pointing to the lovely view) "That is Torquay, Madam ."
Mrs Richards: "It's not good enough!"
Basil: "May I ask what you were expecting to see out of a Torquay hotel bedroom window ? Sydney Opera House, perhaps? the Hanging Gardens of Babylon? Herds of wildebeest sweeping majestically past?..."
Mrs Richards: "Don't be silly! I expect to be able to see the sea!"
Basil: "You can see the sea, it's over there between the land and the sky."
Mrs Richards: "I'm not satisfied. But I shall stay. But I expect a reduction."
Basil: "Why?! Because Krakatoa's not erupting at the moment ?"
Jesus. I've been in industrial maintenance for 36 years. We clearly don't do this. Very admirable. Such precision! Quite admirable.
Less talking and more work would of been nice But thats why we have replay & Forward not being a boat person but very interested It would of been nice to know what it was he was talking about Hey
this is extremelly complicated..... but what would you expect from a master ... :)
Wow. Impressive craftsmanship. Truly enjoyable to watch someone master and really enjoy their craft. As he said its good for the soul. I just wish I spoke this guys language.
Well done DC - pretty complicated custom work to get the pattern ready. My head is spinning on the details. Thanks for sharing!
Way to long. Wery boring
Leo, may not like you fudging the trammel by leaning the pivot. Sure it wont matter but perfectionists might comment.
Nice work. Always wondered how this stuff was done. Sort of it’s own woodworking niche -and a deep one at that. Thank you!
Awesomeness Extreme. What a fantastically wonderful job. Way to Go!
Just finished watching all 5, very well explained and done. I have never seen a core made before and learned a ton. Thank you for doing this.
Awsome music bro!
To tell the truth you lost me in this series right after disassembly. Most of the time I had no idea wtf I was looking at and where it was supposed to go.
I know nothing about casting so would have been cool to learn about how each part will be used in the casting process, how it all joins together
Came here from the Sampson boat Channel - great work and interesting.,
Beautiful work. I've never seen anything like it. I appreciate you taking the time to share with us.
One never realises the craftsmanship required to create what might seem to be a simple piece of casting.