How to Make Bespoke Size Flat Pack Furniture

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  • เผยแพร่เมื่อ 26 พ.ย. 2024

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  • @roybatty4687
    @roybatty4687 15 วันที่ผ่านมา +1

    I quite often unsubscribe from channels because of click bait thumbnails but yours are pretty funny and the content is excellent.

  • @Irnbeard
    @Irnbeard ปีที่แล้ว +11

    the timing for this video is perfect! just took apart one half of a double pax wardrobe and am going to turn it into a top extension for the other half, and now thanks to you I don't have to do my head in figuring out how to do it😁

  • @michaellacaria910
    @michaellacaria910 ปีที่แล้ว +8

    Ha! Never thought about this! From now on I’ll look at “doesn’t fit” with new eyes. Very good advice, cutting from top or bottom! Love your comment about the chance of matching the finish on top is about zero!

  • @stevenfromleicester2529
    @stevenfromleicester2529 ปีที่แล้ว +7

    Ordinarily I wouldn't think of trying something like this. But after watching your video I wouldn't hesitate to have a go. The way you explained and demonstrated was brilliant and easy to follow. A Proper DIY project.

  • @jefff6167
    @jefff6167 ปีที่แล้ว +3

    You’re a very good presenter. Your videos are interesting, useful and fun. 👍🇺🇸

  • @rickyweird01
    @rickyweird01 ปีที่แล้ว +19

    I recently reduced a 500 base unit to 450, marked the new holes out by measuring, didn’t think to use the off cut as a template, that’s a great tip for next time👍

  • @essexbarnworkshop8578
    @essexbarnworkshop8578 ปีที่แล้ว +8

    What a great idea to use the offcut as a jig! Only downside I can see is if you are reducing by less than the height of all the holes. Great video as always.

  • @tumbleweedtumbleweed
    @tumbleweedtumbleweed ปีที่แล้ว +8

    Pro tip - best method for cutting melamine. Take 2 passes. 1st is a shallow 1/8” / 2-3mm scoring cut - keeps melamine from chipping. Then a second cut full depth. A fine tooth blade is advised but not necessary.

    • @mturner361
      @mturner361 5 หลายเดือนก่อน

      Definitely, very new to this but 2 passes and cutting down your line with a Stanley knife works well

  • @bettabuilda4172
    @bettabuilda4172 10 หลายเดือนก่อน +2

    Just moved in to our new house and wanted a ‘media’ wall. Not quite wide enough for standard ikea besta units. With the help of your excellent video, I managed to cut down 2 x tv bench and a single cupboard with great results👍 thank you for the content you provide, really useful!

  • @SeanChYT
    @SeanChYT ปีที่แล้ว +87

    Beware! IKEA PAX wardrobe doors (and other IKEA items) usually only have chipboard or some other "solid" material at the edges. The rest of the insides is just cardboard, that will not be usable at all to fasten anything to.

    • @timwrigley54
      @timwrigley54 ปีที่แล้ว +7

      I was going to say the same thing kallax is mainly cardboard with just bits of chipboard in key areas. Found that out the hard way!

    • @shadowdugify
      @shadowdugify ปีที่แล้ว +6

      yep, i also found this out when I wanted to use an IKEA worktop but as a shelf, only a trim around the edges, some chipboard half way through for support then literally cardboard folded like honeycomb... wasn't great...

    • @joopterwijn
      @joopterwijn ปีที่แล้ว +6

      Not only the PAX series is “hollow” (cardboard honey grade). Lots of IKEA cabinets and even tables are!

    • @HubertZajma
      @HubertZajma ปีที่แล้ว +11

      For some changes like triming width of e.g. Kallax it is possible to trim board, get rid of cardboard (in places where you need to replicate holes) and replace it with some wood or chipboard glued in place. It is more complicated but totally possible. I done it to fit old Kallax in new space :)

    • @SeanChYT
      @SeanChYT ปีที่แล้ว +2

      @@HubertZajmaI did that with some IKEA small table top, but it was a pain to get all the glue residue and pieces of stuck cardboard out to make it all straight and even. Of course, perfectly doable, but not the most fun thing to do.

  • @danielporter6394
    @danielporter6394 ปีที่แล้ว +3

    Really good video thanks, I've done this before but the idea of using the off-cut as a template is genius!

  • @Russ1ist
    @Russ1ist ปีที่แล้ว +2

    I've learned so much from your channel, thanks for all your content.

  • @jameshenderson5385
    @jameshenderson5385 ปีที่แล้ว +1

    I love watching your vids. I learn something new all the time, cheers!!

  • @somewhereelse3813
    @somewhereelse3813 ปีที่แล้ว +3

    Using the templates!
    A seemingly obvious idea, but is so cos you told us
    Brilliant

  • @sherrylawrencelewis2544
    @sherrylawrencelewis2544 ปีที่แล้ว +1

    I used several sheets of eight ny four feet of plywood to make bespoke shelving cabinates with drop handle desk and a fireplace unit all of which I very much love. 😊

  • @Johnjoization
    @Johnjoization ปีที่แล้ว +33

    Excellent video with some extremely useful tips and insight. You produce videos that are consistently informative, relevant and enjoyable to watch and learn. Grateful for all of your time & effort in producing & sharing Stuart - cheers.

  • @artursmihelsons415
    @artursmihelsons415 ปีที่แล้ว +2

    20 minutes ago.. Great phrase.. 😂 For me it will toke 2 hours with proper tools, because, I measured twice, rethink, and only then cut.. 😂👍

  • @r.d.1991
    @r.d.1991 ปีที่แล้ว +2

    Now THAT was a proper DIY video.
    👍👌

  • @simonjackson2101
    @simonjackson2101 ปีที่แล้ว +1

    Brilliant video yet, I need a workshop.

  • @ianwebb6182
    @ianwebb6182 หลายเดือนก่อน

    Recently got some Billy bookcases and modded them to fit over a much high skirting board. Basically, cut the sides for new skirting board, the back, and a small strip out of the baseboard. Then built a small "box" to cover hole i'd made, using some a piece of primed skirting board from Wickes. Fixed with pocket hole screws. Worked really well

  • @philrivera1413
    @philrivera1413 ปีที่แล้ว +3

    Your explanations, logic and execution are so spot on and easily followed Stuart and make perfect sense to the home DIYer..like me! 😊 I also appreciate the little tips and tricks along the way. Other nice things you do are to speak in terms of inches as well as in metric measures. Keep up the great content Stuart .! Best from San Francisco, Ca👍🏽

  • @brianp7022
    @brianp7022 ปีที่แล้ว +1

    Ikea are cheap but you can't argue with their production quality... I've never had any issues, things do fit well. Those holes though are so critical, a really good set of drills is required 😊

  • @terryroberts5221
    @terryroberts5221 ปีที่แล้ว +1

    Great video, you have taught an old dog new tricks!!😀

  • @MT-zn6tc
    @MT-zn6tc ปีที่แล้ว +4

    We had to take 34mm of the height of the Ikea Pax system to fit the room. Gutting. Decided to take it from the top as this only had the top section rather than the bottom which had the plinth. We had to recreate the hole pattern from the top and used a router to make the cuts. Right, I'll watch your video now....

  • @75WW75
    @75WW75 ปีที่แล้ว

    Had this exact issue with an Ikea Wardrobe. The 2300mm height was only size available, great but when ceilings are only 2100mm and it’s just been delivered! Did exactly as you did here. Copied joints/fixing points 200mm down, rebuilt to fit then cut off excess. Door more difficult as need to reposition hinges. Glad you confirmed my way wasn’t just me blagging it.

  • @jassman1
    @jassman1 ปีที่แล้ว +1

    Hi Buddy, I tend to use the clear hybrid strengthing tape to secure the back boards after nailing up. Makes it much more stable.

  • @widdershins4778
    @widdershins4778 ปีที่แล้ว

    Hiya Stuart. Just found your channel and i absolutely love it. Only for entertainment purposes i might add. Just recovering from 2 bouts of cancer liver and throat. Therefore not up to scratch you see. Explanation the logic and theory of your projects are brilliant. Keep them coming. Working my way through your back catalogue. All the best and thankyou.

  • @anwolfs9804
    @anwolfs9804 ปีที่แล้ว +3

    I feel like going to IKEA and buying me some billy bookcases now :D

  • @JohnLutkin
    @JohnLutkin ปีที่แล้ว

    Nice video, thanks. Did one of there last weekend, and I'm quite pleased that I managed to work out the "template trick" for myself. If, like me, you don't have a fancy forstner bit, aviod the post and cam system and just screw through from the outside with ordinary screws. The screw heads are apparent on the sides, but that doesn't matter if you are slotting into a gap. For alignment, drill pilot holes straight through with the peice assembled.

  • @shaun30-3-mg9zs
    @shaun30-3-mg9zs ปีที่แล้ว +2

    Excellent job Stuart, made a good alteration to the unit with a good finish ,It look's if it was bought in that size. As always a great and helpful video ,take care

  • @ChrisMurley
    @ChrisMurley ปีที่แล้ว +1

    As with all worthwhile things, simple but effective. Brilliant👍

  • @Slashenaar
    @Slashenaar ปีที่แล้ว +2

    Could cut the board a bit like tile, use a knife blade along your mark to precut the surface cleanly.

  • @fistachpl
    @fistachpl ปีที่แล้ว +7

    When cutting first cut in reverse with half the depth and then cut all the way through - much better result :)

    • @timscanlan1466
      @timscanlan1466 ปีที่แล้ว +1

      Thank God I don't use Ikea.

    • @richardclarke9966
      @richardclarke9966 ปีที่แล้ว +1

      Or get a decent TS like the Makita with the scoring cut

  • @markhannan4712
    @markhannan4712 ปีที่แล้ว +1

    Great video again I’ll be trying this soon on a bookshelf I’m altering

  • @smudgetherealmc
    @smudgetherealmc ปีที่แล้ว

    I’ve done something similar with PAX. I also disassembled the door and cut around 10cm out so I had a complete 40cm wide unit from the original 50cm one. That required some precision and I could have done with a track saw; good to see yours getting some use.

  • @michaellawrence9628
    @michaellawrence9628 ปีที่แล้ว +1

    I’m a complete novice at this stuff. I have a very basic technical question. Why doesn’t the track for the track saw, move around while it’s being used? Thank you. Michael

  • @BBalasa
    @BBalasa ปีที่แล้ว

    Truly Amazing guided video.. the best bespoke custom fit from standard pack….

  • @cuebj
    @cuebj ปีที่แล้ว +1

    Often had to do this. Most pleased with reducing length of an Ikea pine loft bed for daughter about 20 years ago. Gambled on her not growing any more... she didn't.

    • @enriquegarciacota3914
      @enriquegarciacota3914 ปีที่แล้ว

      @@howarthcduse the off-cut of the mattress as a template to drill new holes on the remaining mattress

    • @cuebj
      @cuebj ปีที่แล้ว +1

      ​@enriquegarciacota3914 Ha ha! We got a shorter mattress. Her room was too narrow for the bed's original size. Would have fitted lengthways, but room would have been almost unusable except for sleeping.
      She was thrilled with her one-of-a-kind custom made bed. I added an elegant desk hanging from, and supported by, the bed frame plus well-placed light switches and sockets

  • @philtebble4390
    @philtebble4390 ปีที่แล้ว +1

    Great tip stuart 👍

  • @bradleytuckwell4881
    @bradleytuckwell4881 ปีที่แล้ว

    I see your track saw is coming in handy great work and tips thanks

  • @loramcclamrock5549
    @loramcclamrock5549 หลายเดือนก่อน

    Hoping to make a pre cut storage cubby bigger. Will try to use plywood for new shelves

  • @peem1244
    @peem1244 ปีที่แล้ว +1

    '...and THIS, isn't it!', hahaha! Dammit, I've been doing it all wrong! Really good video about jig-making. PS. How about a video about fixing broken broom shafts? 🤣🤣🤣

  • @jamesmitchell2041
    @jamesmitchell2041 ปีที่แล้ว +1

    Brilliant video stuart, really impressed and feel much less daunting by rhis task 👍🏼

  • @crazykittenvideos855
    @crazykittenvideos855 ปีที่แล้ว +3

    Great technique to use the off cut as a jig. Seems obvious when you know how, but how many of us would have done that?

  • @ForAtanDaOss
    @ForAtanDaOss ปีที่แล้ว +2

    Great video. I'd love to get your take on fitting a wardrobe under a sloping wall.

    • @tonkatoy200
      @tonkatoy200 ปีที่แล้ว

      It's a lot harder. Sloping behind or at the side?

  • @maciej9280
    @maciej9280 ปีที่แล้ว +1

    we did a bit of depth to fit existing wardrobes couple of years ago, worked out alright, just the shelf pinholes were a nightmare (there's so many) :)

  • @madiharehman1820
    @madiharehman1820 5 หลายเดือนก่อน

    I am going to make ikea billy a custom size now by following these rules. Thanks a lot well explained.

  • @anonnona8099
    @anonnona8099 ปีที่แล้ว +1

    9:43 - no, at this point throw the hardboard back away, and replace with a single piece of ply, which you will previously have got by shopping around for some just the right thickness to be a tight fit in the slots, and then rattle-canned white. The difference that ply vs 2 pieces of taped-together hardboard makes to the rigidity of the finished item is substantial.
    Also drawer bottoms. Ever had that situation where if you've got heavy contents, after sometime the hardboard bottom bows, and can actually come out of the slots? Doesn't happen with ply.

  • @andyc972
    @andyc972 ปีที่แล้ว

    Thanks Stuart, another useful bit of advice stored away for future use. Personally I've not needed to do this myself before but your techniques here are well thought out and practical - so much better to use a template than try to measure spacings and positions accurately !

  • @relaxreflect5888
    @relaxreflect5888 ปีที่แล้ว +1

    Some great tips my mate

  • @jayseabie215
    @jayseabie215 ปีที่แล้ว +1

    Some good tips here but this can only be used on the furniture with 'solid' sides, the IKEA furniture which has thicker sides (KALLAX etc.) is hollow and only has solid portions on the ends where the joins are made. 11:30 try just turning the plank upside down and knocking it out with a quick thud.

  • @davidgerardgeraghty9890
    @davidgerardgeraghty9890 8 หลายเดือนก่อน

    Great practical video, smart solutions here, well done sir

  • @scuk04
    @scuk04 ปีที่แล้ว +4

    Another great video! Possible silly question, but how did you secure the guide rail in place for the cuts, to stop any movement?

    • @markglover2525
      @markglover2525 ปีที่แล้ว +1

      Witchcraft. Plus that aluminium guide rail thing has squishy grippy sticky gummy-worm pad things built into it.

  • @emdotdee
    @emdotdee ปีที่แล้ว +1

    When cutting the board with the circular saw is it worth using a sharp blade to cut along the line first so you get a cleaner line? Rather than just the tape.
    If you slice a straight line first this should stop the jagged edge caused by the saw. Maybe something to test on a future vid.

  • @rrddaatube
    @rrddaatube ปีที่แล้ว

    I've done this. I made a 600mm chest of drawers. Mine was Oak veneer with lots of exposed ends so I picked up some edge banding off eBay, by chance the colour match was almost perfect, the texture was off but I'm pretty sure only I'd know that. I couldn't get a 15mm forstner bit, but 16mm was ok.

  • @ratinatrap7815
    @ratinatrap7815 ปีที่แล้ว

    Thank you some really great tips on this vid....I think these techniques will come in mighty handy when doing my kitchen

  • @jimh4072
    @jimh4072 ปีที่แล้ว

    I cut down some Lack wall shelves for two alcoves in my old house. I did this because you would never see the cut ends. I never bothered to fill the ends. When the walls were being plastered I asked the guy to make those parts of the wall to kind of flare inwards so the shelves would be slightly wider at the front and narrower at the back. It took a while to cut them tight as they had to line up with the metal support that came with the shelves. Because I wanted to store lots of books I had to put a tiny plastic shelf support a couple of inches in from the front. I wanted no supports but the books were too heavy. I cut the shelves gradually with a chop saw and then finished with an electric planer until they were fitting tightly. They turned out great in the end and most people thought they were a hand made shelf that was varnished to match the Ikea tv unit.

  • @richardstamper5630
    @richardstamper5630 ปีที่แล้ว

    Great tutorial - I did a similar thing with a double door sliding wardrobe, it went perfect but keep in mind one of the doors won't go back as far as it used to. I also bought 2 pairs of cheap suction cups so my wife and I had a way to manoeuvre the heavy mirrored doors back onto their runners.

  • @Hondascooterguy
    @Hondascooterguy ปีที่แล้ว

    Seen the airline crack created in the melamine drilling the newer sized panel

  • @frankoneill4692
    @frankoneill4692 ปีที่แล้ว

    Fantastic Stuart. Thank you 🙏🏻

  • @samanthahenderson9759
    @samanthahenderson9759 6 หลายเดือนก่อน

    This is exaclty what I needed ! thank you - your awesome ;)

  • @plunder1956
    @plunder1956 ปีที่แล้ว

    I don't have a table-saw, just a Bosch Tracksaw system - which does a reasonable job. I've done a similar job recently for an extensive library of academic books (which always seem to amazingly heavy, plus there will Always be more soon!

  • @jlq2752
    @jlq2752 29 วันที่ผ่านมา

    Do you have a suggestion for putting a door on a kleppstad open wardrobe? The narrow one with just shelves. It's a great size for my space but doesn't have the option for a door.

  • @andymiller8677
    @andymiller8677 ปีที่แล้ว

    Really clever Stewart!

  • @roymoseley4272
    @roymoseley4272 ปีที่แล้ว

    Some great tips there. Thanks!

  • @VascovanZeller
    @VascovanZeller ปีที่แล้ว +1

    Brilliant! I'm left staring at a custom bookcase I built a few years back, which was 3 times more expensive than a similar ikea piece, and weighs a ton. Had I but seen this tutorial!

    • @ImOnAJourney
      @ImOnAJourney ปีที่แล้ว +1

      What you made will last longer, look better, and give you the satisfaction of building it yourself!

    • @cuebj
      @cuebj ปีที่แล้ว +1

      ​@@ImOnAJourneyMost Ikea stuff lasts as long as you need it - many years. Not so good if you move house unless careful with disassembly.
      Price is such that, with current plywood and mdf costs, you might replace Ikea products two or three times for cost of custom made. If making it yourself, there's the cost of home with large enough workspace to build your own. Cost of tools to build your own.
      Pax wardrobes, however, are best in a row bolted firmly together, with extra panels to double the thickness of end panels that have hinges.
      I have scratch built large kitchens and wardrobes in days of corded drill, 6" circular saw, jigsaw, small Bosch diy router and milling stand (that was a brilliant tool). Horror alert for those over a certain age: that was pre-Ikea MFI era. Now, I'd usually modify Ikea

  • @craigbuckley4832
    @craigbuckley4832 ปีที่แล้ว

    Brilliant video, very useful tips. Many thanks 👍

  • @teslaandhumanity7383
    @teslaandhumanity7383 4 หลายเดือนก่อน

    I’m so impressed 😊

  • @PixelatedPenfold
    @PixelatedPenfold ปีที่แล้ว +1

    Would scoring the melamine (deep score with a sharp knife) make the cut cleaner?

  • @GrumpyGarry121
    @GrumpyGarry121 ปีที่แล้ว +1

    Double sided sticky tape better than clamping together. When you clamp the smooth surfaces swim about.

  • @johnchincotta1qwdb15
    @johnchincotta1qwdb15 ปีที่แล้ว

    A very good one Stuart very informative as always

  • @gss6531
    @gss6531 6 หลายเดือนก่อน

    I'm lucky enough to have a mate with a kitchen building factory, can get units in any colour any size.

  • @davedaniels8211
    @davedaniels8211 ปีที่แล้ว

    The offcut as a jig is pretty obvious . What i liked though was your way of finding the depth to drill new holes - would not have thought of that .

  • @diydetail8916
    @diydetail8916 ปีที่แล้ว

    great method using existing cut off, ive done it the very hard way

  • @ruurdkemeling7423
    @ruurdkemeling7423 ปีที่แล้ว +1

    What if you need to take off only 50 mm of the height. You would be cutting in between the original holes, thus would not end up with a nice drilling template.

  • @DMUSA536
    @DMUSA536 ปีที่แล้ว

    I really like your videos. Can always use any “tricks” on other projects. You seem to be able to go from metric to US standard quite easily.

  • @HelenGhosh-c2r
    @HelenGhosh-c2r 3 วันที่ผ่านมา

    @properdiy
    Can you successfully alter the depth of a Billy or Kallax?

  • @lindagoold5372
    @lindagoold5372 ปีที่แล้ว

    Great video..followed OK.. but can't seem to find a 15mm forcen bit...doest it have another name or is it out of your odds and end box Stuart?

  • @d3adlyBuzz
    @d3adlyBuzz ปีที่แล้ว

    Is there a knack to being able to drill the dowel holes straight down through the end? I'd use a jig and it'd still be crooked

  • @gregarrell6132
    @gregarrell6132 ปีที่แล้ว

    Great advice, thank you.

  • @martynbuzzing3327
    @martynbuzzing3327 ปีที่แล้ว

    Who knew? Great ideas, thanks.

  • @BobMuir100
    @BobMuir100 ปีที่แล้ว

    That was one your best and indeed most usable videos ever! Thanks 😊
    Now I am not stupid (except re. women) but I have never thought about modifying such furniture………..strange! Darling get my tools out!! 😂
    Bob
    England

  • @joedimaggio3146
    @joedimaggio3146 ปีที่แล้ว

    Great video. Bravo

  • @boyscott7193
    @boyscott7193 ปีที่แล้ว

    Pure genius!

  • @anyvers
    @anyvers ปีที่แล้ว

    Mark you cut line, cover the line with some blue tape. Cut. Just the weekend activity I needed.

  • @TheSudsy
    @TheSudsy ปีที่แล้ว +4

    Part 2, when you shorten by less than 5 inches and mid way through your guide holes.......tracing paper!

  • @jcoul1sc
    @jcoul1sc ปีที่แล้ว

    This is Swedish made Billy, from waste wood. Double up shelves for extra strength and if a shelf is bowed just turn upside down. Use L brackets or modesty blocks and you can avoid all the hassle in this video

  • @paulkirkham8746
    @paulkirkham8746 ปีที่แล้ว

    Hi, I am fairly new to this woodworking milarkie and I need to use those screw in threaded inserts, but I am not sure what sort of size to use. My workpiece is 18mm so I think i need 12mm inserts, but m6 or m8 or what size would be the best to use.

  • @andyhastings4034
    @andyhastings4034 ปีที่แล้ว

    Great video😊

  • @craigcousins6718
    @craigcousins6718 ปีที่แล้ว +1

    Cut the backboard from the bottom edge as they have circular cutouts which have blanks - i dont know what they are used for bit a lot of ikea stuff has this circular cutout in it with a plastic blanking grommet

    • @jvinc
      @jvinc ปีที่แล้ว +4

      Think they are for fixing the cabinet to the wall...so it wont fall over if little people are climbing on them...

  • @Gwegm
    @Gwegm ปีที่แล้ว

    New DeWalt drill driver by any chance? 😊

  • @Gripton11
    @Gripton11 ปีที่แล้ว

    brilliant thank you

  • @awantamta
    @awantamta ปีที่แล้ว

    Great modification

  • @lcook0825
    @lcook0825 ปีที่แล้ว

    Great video.

  • @davyarthurs
    @davyarthurs ปีที่แล้ว

    Works well for repurposing old furniture too! Rather than buy my son a new desk it got trimmed down. Worst case, I didn’t do a good job and I needed to buy a new one.

  • @michaelplays2449
    @michaelplays2449 ปีที่แล้ว

    Great video !!!! thank you

  • @georgiewanders
    @georgiewanders ปีที่แล้ว

    Proper proper diy 👏👏👏

  • @scottvessey915
    @scottvessey915 ปีที่แล้ว +1

    Fine for when the panels your working with are solid chipboard or MDF, try trimming the side panels of an IKEA PAX wardrobe which have an outer frame with cardboard inners…

    • @cuebj
      @cuebj ปีที่แล้ว

      Didn't know Ikea Pax was cardboard. Mine were chipboard as are daughter's bought last year

  • @_Minecraft_ASMR
    @_Minecraft_ASMR ปีที่แล้ว

    Anyway to add height to a bookcase?

  • @justinnewbert
    @justinnewbert ปีที่แล้ว

    great video thx