How To Manufacturing Sugar From Sugarcane In Sugar Mill With All Process 2021

Sugar comes in three varieties, One is M-Sugar, the Second is S-Sugar, and the third one is L-Sugar and all sugar mills separate them as per the grading. and maximum eat M type sugar and it is in demand in the markets. The complete PROCESS OF MAKING SUGAR FROM SUGARCANE takes around 3-4 hours (to crush sugar, make sugar and package it) :
1. crushing sugarcane and extract as much juice as possible
2. after that, steam it to make sugar syrup
3. after making sugar syrup, make mastic
4. then with the help of machines, convert these crystals into sugar granules
5. then packing them as per the grading
This plant has a capacity of 9,000 TCD (tons of cane per day) and daily crush about 8000 tonnes. need 9 megawatts power two turbines to run this type of plant. one quintal sugarcane yeild around 11-13kilos of sugar. and aport from sugar, sugar mills also can produce many other things like:
- Most of the sugar mills have started generating power.
- Sugar syrup and molasses are used to make ethanol and spirit.
- Sugarcane residue is used in making fuel and paper.
- The fresh mud is used in two different ways:
1. Organic compost or Pesticides.
2. Another one is Coal fuel for brick kilns.
Required machinery:
1.Weight cane machine
2. cane carriers
3. cane kicker
4. cane leveler
5. Fibrizor
6. Milling:
- Juice Heater, Juice Sulphiter, Treated Juice Heater, Clarifier, Evaporation
7. Turbine
8. Boiler
9. Pan supply tank
10. Centrifugal machine
* Topic covered :
1.How many types of sugar?
2. What are the types of sugar that people usually eat?
3. How to Manufacturing Sugar from Sugarcane?
4. What is the Process of make Sugar?
5. What are the machinery required for making sugar?
6. How much time is required to making sugar from sugarcane?
Chapters
0:00 Sugarcane crushing process
1:55 Juice extracting process
2:53 Bagasse store management
4:07 Power generating turbines
4:28 Juice heating process
5:00 Mud removing process
5:26 Juice syrup stage
5:47 Crystallizing process
6:55 Molasses separation process
7:54 Crystal sugar carrier
8:52 Moisture removing process
9:46 Sugar bagging process
10:46 Sugar godown management
#SugarMill
#SugarFactory
#JarandeshwarSugarMill

[@majitmiyan9045]

Very knowledgeable far sugar plant in work

[@tommybopbop4295]

Great Video Mr Master! Keen for the next one!

[@harshithpoojary2090]

Good information, thank you sir

[@danroydsbarbadostravelvlog3057]

New subscriber here. Watching from Barbados

[@ismailhotel4038]

زبردست جناب 🇵🇰🌷🌹🥀🇵🇰 good

[@vishallovanshi1215]

लई भारी दादस...

[@MuhammadBilal-zq3me]

Very nice and effective video.

[@MrMasterleval]

Thank you

[@MagicTracksProduction]

Thank you!

[@vishnusingh8039]

Veri nice video

[@virendrakumarvk2960]

Badiya video

[@sandhyachandaravanshi4744]

Thanku so much

[@user-wv3de2gq9l]

Great information,thank you sir.

[@MrMasterleval]

Welcome

[@rogdrickkilburn1583]

@@MrMasterleval hey

[@shekharmaske1721]

खूप छान माहिती.

[@MrMasterleval]

धन्यवाद शेखर

[@satishchodisetti7896]

The factory shown is same as chodavaram sugar factory in anakapalle,great explanation sir we don't even learn as much as u shown in this video 📷

[@MrMasterleval]

Thank you so much

[@sunilsahu2525]

Great information
Tell me about looes and yield

[@sangramsutar8086]

Nice video

[@bhimagouri7190]

good 👍👍

[@kasukurinavar7556]

🔥🔥

[@rizqidss]

There's a lot similarities to the factory here in Indonesia

[@Mahaman-SaniAsoumaneMaha-gk4hv]

Very impressionnant

[@MrMasterleval]

Thank you so much

[@chitokilme7421]

Nice harvest sir,

[@MrMasterleval]

Thank you

[@CommerceKnowledgeDuniya]

Thanks

[@rohitpujari6888]

🏭🎋श्री. कल्लाप्पाणा आवाडे जवाहर शेतकरी सहकारी साखर कारखाना लि,हुपरी.... महाराष्ट्रात टॉप.🎋🏭

[@lizeladamemambabao6146]

Wow galing

[@MrMasterleval]

Thank you

[@travisyayes6343]

Great video. Excellent job narrating. Perfect English. I like your accent. It is the accent of very kind people. Maybe use standard/metric to better understand temperature, distance, and weight for us Americans? Thks👍

[@MrMasterleval]

Thank you so much i really appreciate and yes i will be thinking on your suggestion.

[@SongIntor]

Well done bro I like it and thanks

[@MrMasterleval]

Thanx a lot...

[@vattallamani975]

Replies

[@hassanyusuf6342]

Good presentation estimate of the whole plant

[@dundappagaddi5426]

Super

[@MrMasterleval]

Thank you

[@lilydasguptamukhopadhyay4288]

Nice

[@MrMasterleval]

Thank you

[@ganeshkatkade6607]

👌🙏

[@goldentuliplucknowexecchef5676]

You are really Master ,i really like your description as mention below.

[@MrMasterleval]

Thank you

[@richardmathew8817]

Dont know if you guys cares but if you are stoned like me atm then you can stream pretty much all the latest series on InstaFlixxer. Have been binge watching with my girlfriend during the lockdown xD

[@cyruscohen3590]

@Richard Mathew definitely, been using InstaFlixxer for years myself =)

[@gouravkarmakar6736]

Very good👍

[@MrMasterleval]

Thank you ❤️

[@bhushannawale929]

Fektari Shura karne ke liye kisse kontek kare

[@Ratman_Bejo]

Mr. Master
The complete PROCESS OF MAKING SUGAR FROM SUGARCANE

[@BigSkyCurmudgeon]

sugar mills in Colombia south america has 6 milling tandems, 4 rolls each. they process a tremendous amount of sugar a year. i machined the main spur gears, pinion drive gears, roll crown wheels and all the rolls [24] in the mill. in total i machined over 120 rolls in use around the world.

[@adamgoof]

There was only one sugar meal left in Texas. I guess it closed out to 51 years.

[@ManojManoj-bx8no]

Say in Step by step sir

[@damayantideka5472]

Sugar is very important for man.

[@ernestmushibaimutowana8874]

I need the smallest set of this machine

[@Grandeur202]

Great video, I’m planning of starting my own mini sugar refinery but don’t have enough information about it. Wanted to know if you can help me out on how to acquire the machinery thanks

[@MrMasterleval]

Yes why not please send mail will discuss

[@rhinojoh7675]

​@@MrMasterlevalthe Same idea even I need to discuss with that matter 🤝

[@prakashgiri2379]

could you please explain the establishment process & cost of 500tcd?

[@priteshgupta4817]

did they use bones to clean sugar particles ?

[@D64nz]

That used to be the case, but these days refineries can just buy the carbon in 1 tonne bags.

[@luseliu9421]

do you need screening mill or sugar size machine?

[@prakashrathod7643]

Hi

[@ManojManoj-bx8no]

Mixing powder names please

[@sagarjadhav5206]

सर विडिओ खुब अच्छा है पर उसे हिंदी मे डब करे
plz

[@MrMasterleval]

ok bhai pakka kar dunga

[@delapenaangelicas.4320]

What country is this?

[@GaneshGhule-]

🕉️🕉️🧘🕉️🕉️ त्रिकुटा वैष्णो प्रिया जी के Great Heart १०_०६_२०२० को जम्मु कश्मीर के इस पृथ्वी माता पर अवतरित हो गए l 🕉️🙏 FBS Salted covid 19 Vaxcination विरोधी अद्भुत सेनानी का Second Task तीसरे महायुद्ध बाद विश्वविधान/विष्णुविधान (नया संविधान) के साथ विश्व मे शांती l 🕉️🧘 अद्भुत सेनानी 🧘🕉️ कलिकाल कल्कि 🐮🙏

[@rajkumarsuryawanshi549]

what is 45"×90" Mill

[@crickonon4425]

Books for sugar factory calculation

[@sadim787]

Are you doing it?

[@aliboukaroui]

mmm almost all machines are full of dirt lol is this OK!!!!

[@AkashAkash-ns7fj]

All sugar factory equipment all brands in India🇮🇳

[@mohdhanief65]

Hama be waha add karo

[@jaswantchauhan2835]

Hi

[@gladstonengcobo4015]

Which company is building this crushers. I would like to buy one

[@redeem_Africa]

Have you got some to buy yet ?

[@davidntiamoah]

Been looking around for one but to no avail.

[@pankajsharmanyccongratulat6093]

What is the total cost of factory include labour??

[@abd__17gaming93]

R u going to buy?🤣

[@liltoto371]

10 to 50 million probably😕

[@user-zl6xb6yr8p]

150 crores

[@redgyarados1116]

Depends on brand popularity and shares

[@pavanchavan1761]

Are bhai walwa cha aahe ka tu

[@gsb575]

Aamcha oos hyach karkhanyala jaat hota

[@jaswantchauhan2835]

Job ke bare mein batao

[@user-kc2ge1xu9d]

Are bhai k. G kete

[@sankatmochanmahabalihanuma5772]

Like

[@MrMasterleval]

Thank you ❤️

[@SanjeevKumar-di3zx]

Sir hindi me video babye aap sugar mil ka thanks

[@MrMasterleval]

Sure sir

[@shriram6748]

How much water normally requires in sugar factory??

[@mrtwister9002]

I work in a sugar beet factory. We use TONS of water. Literally.

[@D64nz]

I work in the sugar refinery in NZ, and with the cane sugar we get from the mills it's close enough to a 1 to 1 ratio. So 1 tonne of sugar to 1 kilolitre of water.

[@niialaadjei4668]

​@@D64nz
Hi,
Can I get your email ?

[@SPEEDYDCOSTA]

Imagine they use so much water that contaminates ground water almost a radius of 10sq km around the factory

[@afriyieaidoo]

Please how much will it cost to build a sugar refinery factory

[@VikasKumar-ou9or]

Bai video Hindi me upload Kar

[@aniketkhodse6407]

Kitne din season chalta hai

[@MrMasterleval]

6 month

[@honestollagas7130]

How much will it cost for the whole unit.thank you

[@aarav9987]

₹270 crore +

[@ramarajukishorekumar6444]

Hi Sir
It depends upon the number of tons of cane crushing per day

[@aarav9987]

@@ramarajukishorekumar6444 it is average price in punjab

[@drsuniilmehra2965]

Music is irritating. Good you have spoken in English though incorrect one else it would have been difficult to hide the truth

[@ravidinkarji6429]

don't use background music

[@kundankumarsaw2994]

Korba chin shakkar mil

[@dossk384]

Where this place bro

[@MrMasterleval]

Maharashtra

[@dossk384]

Thank you❤

[@drsuniilmehra2965]

You have not mentioned how it is whitened.

[@tishbrett]

With water when its in the fugal’s

[@nickhale264]

He said they add suphur dioxide and milk of lime (Calcium hydroxide) I thought bone charcoal was still used.

[@chandannayak5220]

Explain in hindi

[@shaktisakthishaktisakthi8363]

SatkihiAutocomponent

[@nicholastakyi6303]

Where is mahama he need to come and watch how to process sugar

[@kenchakencha9708]

ಯೂತ್

[@niialaadjei4668]

😂

[@Zvalentne]

I hear a witch lights off

[@MrMasterleval]

It's okay I am also human

[@bandarirameshbabu9830]

You cannot say colour changing in that process

[@infinitequest0424]

Diamond Sugar Snow

[@senthilseanthil2992]

நைஸ் சுகர் விலை

[@devsaa_deora13.7]

Sir no. Ka bhi jugad krvao naa yaarrr taki hame contact krne me aasani ho

[@devsaa_deora13.7]

Yaa fir apke pass ho to send kro na

[@shankarshankar1787]

Price for ton how much

[@hanumanthamtandur7000]

ಕನ್ನಡ ಪ್ಲಜ್ ಸರ್

[@chauhanprabhubhai7575]

1 ton praice

[@cris9soares]

370-390$

[@julizacepada1304]

gawan

[@bhupendrakumar-kt4jg]

500 cr

[@akshaylad9260]

Hutatma sugar cane

[@prashantchoubey7735]

I am supplier of sugar of hutatma

[@akanapavankumar8889]

Sugar jabbuki Karanam sugar.sugar slow poison and sweet snake

[@CS987liberia]

What is the capacity of the mill? Can you please tell us, what will be the cost of the whole mill?

[@Aryan-hv2mr]

500

[@username4441]

@@Aryan-hv2mr 400! good price!

[@jeewanrakibe4818]

Great video👍

[@aarav9987]

Bro it depends on mill how much area and processing capcity I will minimum price for mill including coloney is 270 crore +

[@nilamingale2034]

Capacity 5000 tons a day I know because I work here.

[@oghadgodhaniya1054]

Surtsarkarisugmilkanbardijia

[@shirbahadorlukmankhil4270]

It wouldn't pass health and safety and food hygiene in other countries around the word it's unsanitary conditions

[@D64nz]

It's not considered for grade until after the stage with the vacuum pans, where the sugar crystals are regrown. From there on it must be treated with great care until packaging.
Another risk, especially in the late stages is the dust can be prone to extremely violent explosions if allowed to build up.

[@sarvaiyaasoksinh529]

ડીલરશીપ જોઈએ છે આપો છો

[@jaydeepkadam5639]

Hutatma sugar

[@MrMasterleval]

Right bro

[@mohamedramzan5533]

Sugar kg 50 1 bag praic?

[@simbabrandon4822]

This machine cast How much

[@MrMasterleval]

This is whole factory setup cost approx 7cr

[@jivanjadhav2050]

मी हा व्हिडिओ वापरू शकतो यूट्यूब वर नाही फेसबुक पेजला

[@MrMasterleval]

Sorry, You can share but you can't use

[@jivanjadhav2050]

@@MrMasterleval भाऊ विडिओला क्रेडिट नक्की देईन फेसबुक शिवाय कुठेच नाही वापरणार 🙏🏻

[@MrMasterleval]

I have already told you that you can share or embed but you can't Direct use.

[@jivanjadhav2050]

@@MrMasterleval व्हिडिओ एडिट करून अपलोड करेन ... 😊👍🏻

[@MrMasterleval]

Send your FB link

[@saharsvlogs1225]

Sugar mill licence and NOC available in pakistan

[@devsaa_deora13.7]

Are bhai no. Send krvao na pless

[@janapatil571]

Bile

[@janapatil571]

Biler mashine price jush mashin janletar price

[@pravinadugad8094]

Video is great but ur English is not proper

[@senthilseanthil2992]

மிலோட கான்டக்ட் நம்பர்

[@bikasraul1204]

Nn

[@NurulIslam-wf5kr]

Contact nombar