Smallest Shaft Ever! FRIED Flywheel! | Project JEEP! 1995 Wrangler YJ

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  • เผยแพร่เมื่อ 13 ธ.ค. 2022
  • Part 1: Parts Cannon!! Can it be saved? 95 Jeep Wrangler 4.0 • Parts Cannon!! Can it ...
    Part 2: Frustrating Diagnosis! It LIVES AGAIN! Jeep Wrangler 4.0 • Frustrating Diagnosis!...
    Part 3: Old Jeeps Die HARD! Thermostatic Switch and Water Pump! 95 Wrangler 4.0
    Part 4: Razor Sharp Gears!! NOT Good! Project Jeep 1995 Wrangler 4.0 • Razor Sharp Gears!! NO...
    New "Wife unit" T-Shirts & Designs for the Season! • Old Jeeps Die HARD! Th...
    Customer States: Engine barely runs and has a severe lack of power. It also has the occasional no start or long cranking before it starts. So far I've found vacuum leaks, clogged ports, antifreeze leaks from the water pump and the electric fan is damaged. I had the fuel pump, filter, spark plugs, ignition wires, and a distributor cap and rotor. It also has a new coolant temp sensor, O2 sensor, MAP, intake temp, IAC and throttle position sensor replaced. The ECM / PCM has been replaced too. See part one.
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  • @TheBenzKid
    @TheBenzKid ปีที่แล้ว +5

    I like the sneakyness making it look like the light was never removed from inside the bell hoursing when mating it back to the engine! Vehicle has a special inspection part now.

  • @johnjones9396
    @johnjones9396 ปีที่แล้ว +105

    Besides Ray's mechanical abilities I love the way he explains how the interacting of all the different parts works.

    • @BeingMe23
      @BeingMe23 ปีที่แล้ว +7

      He is like a Auto Repair 101 Instructor.

    • @JourneyMN
      @JourneyMN ปีที่แล้ว +6

      I agree, everyday I’m on break I’m in my car watching, learning.
      Thank you Ray for your educational content

    • @dannyr333
      @dannyr333 ปีที่แล้ว +7

      I dk any other content that will literally video the whole or almost to whole job and he teaches the reasons why as well as treats the car as if it’s his own like cleans shit up or goes extra mile re greasing stuff like a mechanic fking should
      He’s so dope

    • @Voltikz95
      @Voltikz95 ปีที่แล้ว +3

      This! It's one of the reason I love Ray's content over alot of others if I'm honest. Personally I love to learn the reasons behind things, if that makes sense.
      Rather than just, X needs to be replaced, Ray explains why and what it does, along with other bits he happens to be working around

    • @dannyr333
      @dannyr333 ปีที่แล้ว +3

      @@Voltikz95 agreed
      I watch his stuff for last half a year it’s very cool!9

  • @queensapphire7717
    @queensapphire7717 ปีที่แล้ว +2

    I love how you show ALL steps, including your misses and mistakes, what all of us encounter during a fix.

  • @therealswarvey
    @therealswarvey ปีที่แล้ว +2

    Imagine Ray as a freshman, Thankyou sir, may I have ANOTHER!!!!

  • @elrobo3568
    @elrobo3568 ปีที่แล้ว +147

    I can't quite understand why I am watching this at O-dark thirty in the morning after being a mechanic for 60 years but I love to watch you do things and explain what you are doing. I think you would have additional career working at a local trade college with your ability to explain processes.

    • @kenore4003
      @kenore4003 ปีที่แล้ว +31

      You're watching it because it's not you doing it. Always more interesting when it's not your fingers getting smashed.

    • @nightshiftgamer7376
      @nightshiftgamer7376 ปีที่แล้ว +14

      @@kenore4003 I agree I've removed more transmissions than I care to count and for some reason I still find it interesting to watch someone else do it so I don't have to lol

    • @ponytrishpip
      @ponytrishpip ปีที่แล้ว +6

      He is addictive

    • @warrend114
      @warrend114 ปีที่แล้ว +7

      @@nightshiftgamer7376 many of us love hard manual labor, we could watch a guy do it all day long...lol

    • @nightshiftgamer7376
      @nightshiftgamer7376 ปีที่แล้ว +4

      @@warrend114 right lol rainman has to be one of the best mechanics I've seen on TH-cam I've referenced his videos a few times for my own at home repairs just to make sure I had everything right

  • @oldman9642
    @oldman9642 ปีที่แล้ว +116

    These are the videos I live for. Solid hour of wrenching. Thank you Ray.

    • @ITBlanka
      @ITBlanka ปีที่แล้ว +7

      I did not even noticed it passed one hour, jeez.

  • @rustypanels5719
    @rustypanels5719 ปีที่แล้ว +2

    Hi Ray,
    I am an old time mechanic from Australia and now retired but still working on everyones cars. I noticed the trouble you were having with removing the spigot bearing from the end of that crankshaft and thought you might like to try something that I was shown as a kid. If you fill the cavity with grease and then find a bit of wooden stick or anything close to the inside diameter and insert it, then hit it with a big hammer the hydraulic pressure will pop that bearing out easily. Give it a try next time.
    I really enjoy your videos, makes me feel younger!
    Cheers, Rusty

  • @TimmyTechTV
    @TimmyTechTV ปีที่แล้ว +25

    You are the first person to ever describe how a clutch and transmission work that I understood.

  • @bradleycass11
    @bradleycass11 ปีที่แล้ว +49

    Great video. Only a few things I'd suggest. Torque the flywheel bolts, clean the flywheel, change the rear main seal, clean the dust cover, change the input seal and lube the contract points on the clutch fork

    • @michaelpressman7203
      @michaelpressman7203 ปีที่แล้ว +4

      I would like to think he did those things or some of them off camera have a great day

    • @randybeard6040
      @randybeard6040 ปีที่แล้ว +8

      Brad, Glad you suggested this as it was on my Mind...

    • @lucianoburtini8836
      @lucianoburtini8836 ปีที่แล้ว +4

      I find myself doing the same. Ray you need to torque the flywheel bolts! Then I remember he probably just edited that out. I'm sure my wife thinks I'm nuts as I'm forever reminding him about something I think he forgot or overlooked. Oh well, it's fun to work together.

    • @jimamizzi1
      @jimamizzi1 ปีที่แล้ว +4

      Ray should at least say, yes I’ve torqued everything down, also agree with you Brad

    • @darkdelta
      @darkdelta ปีที่แล้ว +7

      Having achieved access to the rear main seal, I'd have to change it.

  • @eeassa
    @eeassa ปีที่แล้ว +3

    That little Milwaukee M12 stubby is bad ass.

  • @patrickdiehl6813
    @patrickdiehl6813 ปีที่แล้ว +4

    "You can laugh or cry, I don't have the hydration to cry all day". Adding that one to the mental health arsenal 👊 loving this continuing series! Off to the bonus video ✌️

  • @spelunkerd
    @spelunkerd ปีที่แล้ว +21

    What I liked most about this video happened at 14:58, when you accidentally dropped a mounting bolt for the crank sensor into the bell housing. Brilliant teaching, it was like you did that on purpose to emphasize a point. Misadventures are the most efficient pathway to wisdom of experience.

    • @johnt.848
      @johnt.848 ปีที่แล้ว +1

      A lot of Bell housings have an inspection plate at the lower edge which makes retrieval easy in case of dropped bits.

    • @litz13
      @litz13 ปีที่แล้ว +2

      You'll notice the crank sensor was installed on the bellhousing BEFORE the transmission was reinstalled, to prevent a possible recurrence.
      This is mentioned on every single 4.0 CKP video out there, and also in every single manual ... because it's the one thing you absolutely just do not want to do.

    • @Wakeupandsniffthecoffee
      @Wakeupandsniffthecoffee ปีที่แล้ว

      I didn't see anything later in about the bolt falling out or loose in there. Maybe I missed it.

    • @litz13
      @litz13 ปีที่แล้ว +2

      @@Wakeupandsniffthecoffee oh it came out - the sensor was properly mounted on the bell housing when the tranny was remounted.
      So happened, just off camera.

  • @johnmilner7603
    @johnmilner7603 ปีที่แล้ว +52

    Don’t forget the blue loctite on the flywheel bolts.😂 The clutch disc will not fit both ways so it’s dummy proof. Also clean the flywheel and pressure plate surfaces with brake clean unless you like a chatter grip starting from a stop in 1st gear. 😊 Check for a binding clutch disc on your input shaft while the transmission is on the floor. One tiny burr will ruin your day. A tiny tiny bit of grease on the splines helps too. Since I remove the bell housing I also use guide bolts with the heads cut off on the top 2 mounting holes on the bell housing to help guide my Muncie transmission in straight so you don’t bend up the clutch disc. Lastly do not pull in the transmission the last few mm with the mounting bolts or you may break off a mounting ear. It’s binding so push it in because it will go in eventually. Remember when I mentioned about trial fitting the clutch disc while the transmission is on the floor, ya that’s the reason.😂

    • @atvtinker01
      @atvtinker01 ปีที่แล้ว +4

      I was always told use red loctite for flywheel bolts because of the heat generated from the clutch and flywheel. It will boil the blue stuff.

    • @kenuber4766
      @kenuber4766 ปีที่แล้ว +4

      too late!

    • @Bryant2112
      @Bryant2112 ปีที่แล้ว +3

      Ray doesn't like thread locker or anti-seize for some reason.

    • @johnt.848
      @johnt.848 ปีที่แล้ว +4

      never use grease on the splines, use anti-seize, and only a tiny bit so it doesn't get flung around.

    • @davelittlewood195
      @davelittlewood195 ปีที่แล้ว +3

      I too have a drawer full of old bolts with the heads cut off and a slot sawed in the end

  • @iused2bfast153
    @iused2bfast153 ปีที่แล้ว +95

    So jealous to see all those bolts coming out so easy! If this Jeep lived in Ottawa it would have been scrap metal 10yrs ago!

    • @XxTWMLxX
      @XxTWMLxX ปีที่แล้ว +3

      I live in the Maritimes. Rust & salt. Nothing ever is easy to replace. And iv fixed the frame on my truck a few times from rusted out holes.

    • @Faresplease
      @Faresplease ปีที่แล้ว +4

      and the potholes would assist in breakage ... lol

    • @joecanuck3751
      @joecanuck3751 ปีที่แล้ว +5

      @@Faresplease ... says every person living east of the Rockies.

    • @mattydare
      @mattydare ปีที่แล้ว +3

      UK same - rotted away in the winter salt

    • @jerrypruden887
      @jerrypruden887 ปีที่แล้ว +3

      Breathing in that brake cleaner is not a good thing Ray

  • @boogerhead0
    @boogerhead0 ปีที่แล้ว +1

    25:00 Ray, the way you remove a pilot bushing/bearing is NOT to pry it out. You pack the hole with grease and then push a ID-sized pin into the hole, thus ejecting the bushing/bearing. Good God.

  • @Biffo1262
    @Biffo1262 ปีที่แล้ว +1

    Can't believe you cleaned up the rear of the crankshaft without masking off that freshly greased spigot bearing.

  • @torchit007
    @torchit007 ปีที่แล้ว +5

    Well I've been working on flying saucers in New Mexico for 96 years and Ray its good to see you mature.

  • @bradstover4937
    @bradstover4937 ปีที่แล้ว +11

    Coffee and watching Ray wrench on automobiles first thing in the morning...I can't find a better way to start my day...Thank you Ray..And you have a good day 😁

  • @leosmith848
    @leosmith848 ปีที่แล้ว +5

    I knew a guy who worked for a rally garage. He did this job in 17 minutes, lying on his back under the car in the snow covered Welsh mountains. They awarded him Mechanic of the year...

    • @Hoaxer51
      @Hoaxer51 ปีที่แล้ว

      Sounds like he earned it! I’d probably bitch about laying on my back in the snow for 15 minutes. Lol

    • @davidstreling3690
      @davidstreling3690 ปีที่แล้ว +1

      replaced the clutch on my 72 nova during the winter in my driveway in Michigan laying on my back, first and almost the last time i replaced a clutch....LOL

  • @electrake2063
    @electrake2063 ปีที่แล้ว +4

    Wow, @33:00 I can’t believe you didn’t torque the flywheel bolts and put a bit of thread lock on them. The crank to flywheel interface is constantly transferring major engine pulsations to the flywheel between each cylinders firing, I’ve seen these bolts back out from these vibrations and cause major damage. These bolts must be torqued.

  • @rbnice1
    @rbnice1 ปีที่แล้ว +7

    just watched of someone doing the pilot bearing with bread and straight bar. was amazing

  • @yeahitskimmel
    @yeahitskimmel ปีที่แล้ว +14

    Dang with the wear on everything, I bet that Jeep has some stories to tell

  • @mikehudick7074
    @mikehudick7074 ปีที่แล้ว +2

    I often see you re-greasing a new or used part without knowing whether the grease you're applying is compatible with what is already in the part. Incompatibility could cause the greases to react with each other and turn into a worthless putty.
    And a 10-12oz brass hammer would be useful taping little locating bushings into their homes.

  • @SpectreOZ
    @SpectreOZ ปีที่แล้ว +2

    Got quoted $2500 to change out a worn clutch on a Isuzu Trooper/Holden Jackaroo by the dealership over 20 years ago (parts were $300 retail), so instead I took 2 days off work (without pay) and did it myself and still came out well in front 👍

  • @andyrbush
    @andyrbush ปีที่แล้ว +4

    This seems more of a restoration project than a repair. Lots of work and enjoyable to watch.

    • @spaceflight1019
      @spaceflight1019 ปีที่แล้ว

      I wonder if the guy who brought it in just gave it to Ray after seeing the bill for the repair work to make it run right.

    • @jasonpeace1991
      @jasonpeace1991 ปีที่แล้ว

      @@spaceflight1019 I do believe the guy gave Ray x amount of money And asked Ray to do what he could with it

    • @knuckledragger4648
      @knuckledragger4648 ปีที่แล้ว +1

      I think the only difference between restoration and repair is whether you drive it between each repair.

  • @shrodingerschat2258
    @shrodingerschat2258 ปีที่แล้ว +4

    I replaced a clutch on my 95 S10 a few years ago, but I didn't have the benefit of a lift. That job was 8 hours of misery on my back lying in transmission fluid and dirt trying to hold my head upright. My neck was so sore for days afterwards. Great video!

  • @whochecksthis
    @whochecksthis ปีที่แล้ว +1

    A cool trick my dad came up with, to align the bell housing , get a pair of all thread the same thread as the bell housing bolts. Slide the trans onto the bolts, and they align everything to the transmission assembly. Makes a simple slide in on the clutch. Then all ya gotta do is wiggle the yoke a tad till the teeth align. Easy Peasy.

  • @AP9311
    @AP9311 ปีที่แล้ว +3

    Hey Ray, you forgot to brake clean the flywheel before you put the clutch parts on!!!

  • @dsmhiggins67
    @dsmhiggins67 ปีที่แล้ว +8

    Awesome watching you resurrect the jeep back to better than factory.

  • @greghudson1489
    @greghudson1489 ปีที่แล้ว +23

    Oh, the memories come back...
    Replacing all the clutch parts in my driveway with no jacks, power tools, and home made pilot dowel made from wood dowel wrapped with masking tape to correct diameters.
    On two different cars back around 1986.

    • @dreadnaught2707
      @dreadnaught2707 ปีที่แล้ว +8

      Been there, done that.

    • @spaceflight1019
      @spaceflight1019 ปีที่แล้ว +1

      With a couple of buddies, a few cases of beer, a few pizzas, and rock music on the radio. Great times, good clean fun.

    • @jerrynewberry2823
      @jerrynewberry2823 ปีที่แล้ว

      Never used a dowel, as I shoved my Saginaw transmission in, I had someone depress the clutch. My wife used two legs and feet on the clutch to press it in. 69 Malibu

    • @davimel4051
      @davimel4051 ปีที่แล้ว +2

      Same here, balancing a gearbox on my chest before dragging it out... up to my eye balls with gearbox oil... and on one occasion, damaging the main seal with all the faffing about and not noticing until I got the bloody thing back on!! A broom handle hammered into the old clutch plate makes a great aligner!

    • @SpectreOZ
      @SpectreOZ ปีที่แล้ว

      Bash plates off pursuit spec Police cars make excellent cradles to modify a stock floor jack into a gearbox lift, I still have the multifit alignment tool I purchased in my 20s and it proved to be invaluable for single operator installs 👍

  • @fps079
    @fps079 ปีที่แล้ว +1

    Don't cross the streams, Ray! Thanks for the video.

  • @gregwarren8583
    @gregwarren8583 4 หลายเดือนก่อน

    For your viewers the pressure plate assembly (not a basket) is a diaphragm type pressure plate assembly. I am glad you noted the flywheel side on the clutch for your viewers.

  • @kcoutdooractivities1338
    @kcoutdooractivities1338 ปีที่แล้ว +3

    Watching you is taking me back 30+ years, feels like I’m in auto tech school again. 👍

  • @charlessmarr7107
    @charlessmarr7107 ปีที่แล้ว +46

    I found a set of temporary installation studs I made years ago in the tool box. They are the same thread as the bell housing bolts but longer with a large chamfer. They make the alignment a lot easier and help guide the transmission onto the dowels. Driveway mechanic tooling but it sure makes the job easier when wrestling with a transmission while on your back.

    • @stuart1030
      @stuart1030 ปีที่แล้ว +2

      Now that's a brilliant idea.

    • @willgallatin2802
      @willgallatin2802 ปีที่แล้ว +2

      Thanks for the idea! Need to do a clutch job on my '03 truck.

    • @michaelrobbins9679
      @michaelrobbins9679 ปีที่แล้ว +4

      Did the extended bolt thing back in the late 70's driveway R N R with no damn jack. Two guys covered in ice. February in Anchorage Alaska. Yet it was an AMC EAGLE.. I get it.
      No it wasn't uphill in both directions.. it was old school hardship days.. ;-)

    • @RadioReprised
      @RadioReprised ปีที่แล้ว +4

      Yes!...I even put a saw cut so I can remove them with a straight screwdriver.

    • @robc7323
      @robc7323 ปีที่แล้ว +1

      That's the way I like to do it... especially when dropping in an engine with a cherry picker and no spotter. Otherwise, it takes 10x as long to line up the engine and trans.

  • @RadioReprised
    @RadioReprised ปีที่แล้ว +2

    I would do the rear main while I had it THAT far down and the exhaust off.....and I did enjoy the video Ray. I like to coach you as you go....''don't forget to grease the pivot on the throw out fork!''...stuff like that!

  • @kevinyancey958
    @kevinyancey958 ปีที่แล้ว

    Hey Ray, just had a customer with a jeep renegade, with a failed clutch. These jeeps are made in Italy, with Fiat parts. It's a 6sp manual, mated to the 1.4L multi air, using a dual mass flywheel (which looks like it fits a go cart). These clutches are tiny and weak, and like Fiat in general, prone to failure with everyday driving. This customer is a big rig driver, so they are adept with standard transmission driving, so there's no excess abuse. The kicker is the flywheel is disposable. Being dual mass, you can't resurface them, and because it's two pieces that move independently, with spring dampeners, they are designed to fail from the drawing board. Replacing the flywheel comes at a cost upwards of $1,000, plus a matching disc and pressure plate for another $250-300. There is one company online that makes a single mass clutch kit, but that creates an issue of future service with only one company available to supply replacement parts. The disc is likely the same, but the pressure plate is likely built to accommodate the single mass flywheel and not the OE DMF. What a POS company, to build a Jeep from a Fiat 500!

  • @harveyweller3846
    @harveyweller3846 ปีที่แล้ว +3

    Like watching your garage. But disappointed that you didn't torque the fly wheel down. Uneven torque can cause crank bearing damage. Eric O torque the flywheel down. Now saying that I do love watching your show

  • @walterwhite2270
    @walterwhite2270 ปีที่แล้ว +5

    @Ray in the future for the flywheel bearing...just fill it with grease in the hole and put a close diameter shaft in the hole and tap it in the hole so the grease will push the bearing out...keep filling with grease until it comes out....

    • @IanSlothieRolfe
      @IanSlothieRolfe ปีที่แล้ว +3

      I've seen people do that with old bread... works surprisingly well and no pressurized grease explosion....

    • @aclmotorsport4420
      @aclmotorsport4420 ปีที่แล้ว +2

      I believe paper works too

  • @jamesdriscoll4287
    @jamesdriscoll4287 ปีที่แล้ว +1

    I love how you explain things and I've learned so much from you

  • @wackey3455
    @wackey3455 ปีที่แล้ว +1

    ive learnt so much of you ray in this video in the last five years of been on youtube. Thank you

  • @kardeef33317
    @kardeef33317 ปีที่แล้ว +18

    If you fill the pilot bearing with grease and get a socket that fits in it with a extention. Tap the extension and it will pop out. I didn't believe this when I was a kid and have done it many times,always works.

    • @bobpowers4454
      @bobpowers4454 ปีที่แล้ว +5

      I have even seen a guy use crumpled up bread stuffed in the hole.

    • @michaelpressman7203
      @michaelpressman7203 ปีที่แล้ว +1

      Me too it's a simple idea but it does work have a great day

    • @creamofbotulismsoup9900
      @creamofbotulismsoup9900 ปีที่แล้ว +2

      Bread, soap, grease or pretty much any nonliquid that is very malleable and incompressible will work too.

    • @molotovEOD
      @molotovEOD ปีที่แล้ว +2

      My favorite is pieces of greasy blue towel wadded up, but yes, it works great.

    • @JesterRed
      @JesterRed ปีที่แล้ว +1

      @@bobpowers4454 I came here to say this!

  • @justinmorgan4920
    @justinmorgan4920 ปีที่แล้ว +3

    I’ve been watching Mr. Ray for a while now and I’ve been waiting on bigger jobs like this. One thing that I’ve found out after working in a private shop and now working for valvoline, the retail shops won’t do headgaskets, transmissions, and bigger jobs like that. So now that he owns his own shop I hope that I can see more of that! Love your videos sir keep up the good work

  • @acdii
    @acdii ปีที่แล้ว +1

    Imagine laying on your back trying to guide an old 3 speed cast iron 1950's truck transmission into the clutch with nothing but your arms and chest to support it. Then imagine it is on a gravel drive. Been there, done that. Lifts and a jack would have done wonders for that job!

  • @XeonProductions
    @XeonProductions ปีที่แล้ว

    Somebody really must love that Jeep to pay for an extensive restoration like this.

  • @Starchface
    @Starchface ปีที่แล้ว +47

    The Jeep has turned into a real project, and I'm glad. Ever since it appeared at the other place I have been in love with it. It's going to be something when it's done.

    • @joecanuck3751
      @joecanuck3751 ปีที่แล้ว +4

      I have a bicycle that is going to be like this jeep. Old and ugly, but all the critical parts will be brand new.

    • @philspear73
      @philspear73 ปีที่แล้ว +2

      I wouldn't want to have to pay for all that labor! But should be worth it for the owner.

    • @stevencimini3556
      @stevencimini3556 ปีที่แล้ว

      @@joecanuck3751 One of my hobbies is to purchase high end mountain bikes of the 80’s/90’s (pre-suspension) and refurbish them from the ground up as Urban Commuter Bikes. I then resell or add to my current collection. It’s an addicting hobby. 😁

  • @jkeelsnc
    @jkeelsnc ปีที่แล้ว +43

    I like the intense focus on doing every step safely. Smart. Also, I like how you don't edit out small "mistakes". It makes it real and the whole video more enjoyable.

  • @thumprrr
    @thumprrr ปีที่แล้ว

    Pilot beating removal tip.
    Fill the hole with grease and use a shaft of equal dimension.
    By hammering in the shaft it will push the bearing out.
    Keep adding grease and hammer till the bearing is removed.

  • @blacksheep25251
    @blacksheep25251 ปีที่แล้ว

    I've owned Jeep Model from 1950 up to 2018 and in between (Willys, Full size Jeeps, Wranglers, Cherokees, Grand Wagoneers, Grand Cherokees, ect) and do most of the work myself (rebuilding the top end of the 4.0 right now)..
    What I ABSOLUTELY HATE is how easy Ray makes it look! It's NEVER that easy, yet... he does!
    SO happy to be able to (ever so slightly) feel part of this journey from employee to owner!

  • @abdulhkeem.alhadhrami
    @abdulhkeem.alhadhrami ปีที่แล้ว +3

    Been missing "it's a Jeep thing".
    Nicely matching lift and trans stand!

  • @chrissmithz314
    @chrissmithz314 ปีที่แล้ว +17

    Surprised you didn't clean the new flywheel with some brake clean, maybe it didn't have any type of protective coating on it? Looked kinda funky though like it might've.

    • @JoshuaJonah
      @JoshuaJonah ปีที่แล้ว +2

      Yeah, it totally had shipping oil all over it.

    • @oldbloke135
      @oldbloke135 ปีที่แล้ว

      I think he was fishing and you just bit.

  • @gerardtrigo380
    @gerardtrigo380 ปีที่แล้ว +1

    An easier way to remove pilot bearings. Pack the hole with wheel bearing grease, get an old pilot shaft or clutch alignment tool. Drive that tool into the pilot bearing hole and the bearing will pop out. Did that hundreds of times.

  • @dans_Learning_Curve
    @dans_Learning_Curve ปีที่แล้ว

    Watching a job I've done several times.
    The only thing different is Ray's commentary!

  • @mattbrown5511
    @mattbrown5511 ปีที่แล้ว +6

    I love seeing the old YJ getting the love it deserves. Another great video Ray.

  • @chdst
    @chdst ปีที่แล้ว +26

    I feel like that pilot bearing solution was a perfect example of "You can't solve the first problem until you create a second problem." 😀

    • @2pugman
      @2pugman ปีที่แล้ว +5

      The last clutch job I did was on my 1984 Ford E 150 van. 5 speed. We didn't have no stinkin' lift or a trans jack. Ramps only and on our backs. God. WTH was wrong with us ?

    • @peterwill3699
      @peterwill3699 ปีที่แล้ว +1

      Try putting in a trans and transfer from a 77 chevy 3/4 ton on jacks stands and a peice of plywood to roll a hydraulic floor jack around on,they were cast iron then.I was young and strong then too,hahaha.

    • @HobbieHubbCapp
      @HobbieHubbCapp ปีที่แล้ว

      ... And that FREEZE PLUG up top will leak tomorrow...and it will all have to come apart again to allow access... it already has signs of RUST dripping down it... Marine duty BRASS is what I'd put in there... never saw a torque wrench used...The whizz wheel contaminated his pilot with highly abrasive whizz wheel grits... Dan Habluetzel

  • @greigmercer7641
    @greigmercer7641 ปีที่แล้ว +1

    New T - shirt message “Ray, destroying the environment one spray can at a time!?!”

  • @HypocriticYT
    @HypocriticYT ปีที่แล้ว +2

    Confidence and knowledge to remove transmissions etc is a valuable asset. First time DIY guys can spend many hours and $$ to do the same thing. Getting it together and functioning correctly even more so 😊

  • @zee4uu4me
    @zee4uu4me ปีที่แล้ว +4

    The jeep is getting it's shape. Nice work.

  • @MrRunner
    @MrRunner ปีที่แล้ว +48

    Ray, here is a thought for removing pilot bearings in blind holes: Fill the entire hole with grease. Select a punch/drift the diameter of the First Motion Shaft and push it into the bearing. One swift whack with a hamster will usually pop the bearing our by hydraulic action. This is usually the only way to remove the old fashioned Phosphor Bronze / Oilite bushings. Hopes this helps

    • @tobiwan2741
      @tobiwan2741 ปีที่แล้ว +14

      Use a hammer, not a hamster :) Also, wet paper or silicone earplugs work too!

    • @MrRunner
      @MrRunner ปีที่แล้ว +14

      @@tobiwan2741 No, I am correct. The term hammer was superseded by Basil Fawlty in Fawlty Towers. He was trying to nail a moose head on a wall and someone suggested he use a hamster. All British Techs have used that nomenclature from then on.

    • @fred414141
      @fred414141 ปีที่แล้ว

      .... please don't whack your greasy hamster in public.

    • @MrRunner
      @MrRunner ปีที่แล้ว +1

      @@fred414141 Oh, good point, glad you reminded. In future, I'll keep he garage door shut. Thank you

    • @mps6dave
      @mps6dave ปีที่แล้ว +3

      My exact thoughts soon as I saw Ray faff about . Been doing the grease trick for 25 years when I 1st started this dead end job

  • @donaldross1077
    @donaldross1077 ปีที่แล้ว

    Old School of wrenching. On the pilot bearing if you have a old input shaft or round bar the right size, pack the cavity behind bearing with wheel bearing grease and drive the shaft in with sledge hammer. Believe it or not the bearing will be pushed out with hydraulic pressure un-damaged. I still find it hard to believe someone was driving this Jeep. During my years turning wrenches I was amazed and shocked that customers would turn the radio up and keep driving until it stopped. Be thankful it is not a Hummer H3, the motor mounts are near impossible. Great Job!

  • @lawrencelitterini4973
    @lawrencelitterini4973 ปีที่แล้ว

    Somebody really loves their JEEP.

  • @theronwolf3296
    @theronwolf3296 ปีที่แล้ว +3

    Great video. I learn a lot from your casual banter while working.
    I've only done one clutch job in my life and that was when I was young and foolish, literally 50 years ago, outside, one the ground on a British Sunbeam Alpine sports car. I cannot imagine now how I got through that.

  • @bcyoung88
    @bcyoung88 ปีที่แล้ว +43

    Did you clean the new flywheel and make it shiny? I believe it was shipped with cosmoline to prevent corrosion.

    • @cruzingpapa
      @cruzingpapa ปีที่แล้ว +11

      I was wondering the same thing. You could see it was thick on it.

    • @nathancurran612
      @nathancurran612 ปีที่แล้ว

      Me too

    • @weeewa2532
      @weeewa2532 ปีที่แล้ว

      no cuz he’s a hack

    • @UnloadedRex
      @UnloadedRex ปีที่แล้ว +2

      @@weeewa2532 I work in this industry, there are lots of mechanics and technicians who are “hacks”, either this guy is not one of them or he does a damn good job of playing a great technician

  • @SimpleLife1971
    @SimpleLife1971 ปีที่แล้ว

    "This video was made for educational purposes only, it would be less expensive to buy a new Jeep"......😄😄....I'm jealous Ray, I would LOVE to be repairing everything as you have. Brings back a LOT of great memories!

  • @johnkashka803
    @johnkashka803 ปีที่แล้ว +2

    I agree with almost 100% of what you do, but I would have put locktight on the flywheel bolts and used a torque wrench...I hardly ever use one, but with head bolts, flywheel, and engine internals...I definitely do.

  • @mattydare
    @mattydare ปีที่แล้ว +3

    Comment answered from part 4 - I couldn't understand how the wear had formed on the diff. or why the shock mount had been rewelded.
    On seeing a temperature buckled flywheel, I now understand - it's had a hard life.

  • @Vondoodle
    @Vondoodle ปีที่แล้ว +3

    Its interesting to see the camera and the lighting interact with phase and interference - just interesting

  • @davidtreeby3909
    @davidtreeby3909 ปีที่แล้ว

    Takes me back to when I use to change my own clutches. Never had the luxury of a lift. Always seemed to be snowing when I had to do them. Only had an unheated garage, numb fingers where the biggest issue. Trolley jack with a plate made up to hold transmission while removing and replacing not as good as a proper transmission jack. Made my own clutch alignment tool for centering clutch. Alignment was always spot on. Lining up first two bolts when replacing transmission was the biggest issue. Transmissions where not always easy to wiggle into correct position. Then trying to insert bolts and start by hand with numb fingers was a "challenge".

  • @haydnjenkins7607
    @haydnjenkins7607 ปีที่แล้ว +1

    20+ years in motor trade I never used a can or brake cleaner, just petrol or paraffin on a rag, to clean the friction face, maybe I'm just deficient in my cleaning things. By the way love your videos, reminds me so much of setting up my last workshop, on my ownsome for several months before getting someone to work with, and that I truly regretted, he was more trouble than the help he gave.

  • @darrenashley126
    @darrenashley126 ปีที่แล้ว +5

    In Australia, a Trans is an auto and we call them manual gearboxes.

    • @azpapa9347
      @azpapa9347 ปีที่แล้ว +1

      Here in America manual transmissions serve a purpose they DIDN'T about 30 or 40 years ago. Now they also serve as an anti theft device. Your average thuglet doesn't know how to operate one!

    • @darrenashley126
      @darrenashley126 ปีที่แล้ว +1

      @@azpapa9347 I'm old so make it 3 on the tree and watch them try lol

  • @Rekuzan
    @Rekuzan ปีที่แล้ว +4

    Pro tip: Use bread! No, seriously! If you don't have a pilot bear puller attachment for the slide hammer, just start packing down the inner cavity with bread, and then use a hammer and chisel to pack it in until it's so tight, it pushes it out from the inside.

    • @gpsguidedsimpson
      @gpsguidedsimpson ปีที่แล้ว +1

      i was told grease works also with a hammer and a shaft that just fits so hydraulic pressure pushed the bearing back
      same idea more messy i guess

    • @Rekuzan
      @Rekuzan ปีที่แล้ว

      @@gpsguidedsimpson It does actually, and I thought about mentioning grease, but that's super messy, and bread is easier to clean out with a blow gun.

    • @Rekuzan
      @Rekuzan ปีที่แล้ว +1

      @@gpsguidedsimpson Blue paper shop towels can also work as well for this.

  • @jessewynne8193
    @jessewynne8193 ปีที่แล้ว

    I’m liking those tiny magnet lights they give off a lot of light without getting in the way

  • @MonkeyJedi99
    @MonkeyJedi99 ปีที่แล้ว

    When Ray said, "... we're putting a diff in it." I first had college flashbacks to a class of differential equations, then I realized he was talking about a vehicle's differential.
    I'm going to over in that corner rocking myself calm.

  • @mutt1256
    @mutt1256 ปีที่แล้ว +2

    You should read George Orwell's 1984 were living in those times, great video of a classic automobile easy to work on compared to the new autos.

    • @ravenbishop5232
      @ravenbishop5232 ปีที่แล้ว +1

      1984 is here

    • @mutt1256
      @mutt1256 ปีที่แล้ว

      @@ravenbishop5232 I know I had to read it in 1974

  • @brianb6653
    @brianb6653 ปีที่แล้ว +4

    Did you clean off the flywheel with brake clean before installing? Like when installing new rotors? If so I missed it. I love these types of projects.

  • @stevenbaker9327
    @stevenbaker9327 ปีที่แล้ว

    Just did the same job on my 98 Ram.....with 24 yrs of salty winter roads worth of rust on every bolt! You got it easy! Did mine laying on the ground!

  • @SquidBilly
    @SquidBilly ปีที่แล้ว +1

    Dude you make this look way to damn easy.

  • @tarundoerga
    @tarundoerga ปีที่แล้ว +9

    This has got to be one of the most informative videos for someone like me who's only rebuilt an engine (diy) and never worked on anything transmission related.

  • @ayearrmekanik8055
    @ayearrmekanik8055 ปีที่แล้ว +11

    hey ray, just a little safety tip, never ratchet strap in opposite directions on opposite sides of the jack post, it will cause the plate to spin and not get fully tightened, it can also come loose when your spinning it around like you did. Just dont wanna see you get hurt.

  • @wilburroth5150
    @wilburroth5150 ปีที่แล้ว

    You forgot to spray the flywheel! That clutch job brings back memories, lol.

  • @miracle3me696
    @miracle3me696 ปีที่แล้ว +1

    Has anyone recognized the tune from your new intro yet? I love it!

  • @ejoldman
    @ejoldman ปีที่แล้ว +12

    Great video Ray, I really enjoyed this one especially the fine detail which makes the difference between a mechanic in a hurry and technician doing it right.

  • @ronsloan7662
    @ronsloan7662 ปีที่แล้ว +5

    Hey Ray, just loving Project Jeep! Lots of new parts going in. With the overall condition of it I'd say it's well worth it. Much cheaper than a new one. Cheers!

    • @michaelpressman7203
      @michaelpressman7203 ปีที่แล้ว

      You hit the nail on the head buddy you want to come some vehicles a lot of people look at will Ray's doing this and Ray's doing that and oh look at the money it cost but sometimes you got to look at what a new vehicle cost and it's worth the time invested and money to get you a decent running vehicle for a reasonable price versus going out there and buying something new but crazy money I mean my house cost less than some of these vehicles nowadays I can't justify buying a vehicle not brand new bye thank you

    • @johncooper4637
      @johncooper4637 ปีที่แล้ว

      One great advantage to the old Jeep: it doesn't have all the new stuff that will fail after the warranty runs out!

  • @davelittlewood195
    @davelittlewood195 ปีที่แล้ว +2

    Thanks for giving me a step by step on changing the clutch bearings on our TJ!

  • @joshhobbs1442
    @joshhobbs1442 ปีที่แล้ว

    Ray pilot bearing removal. Get a punch that barely fits in bushing. Then take water soaked pieces of paper towel. Push them in the hole until the cavity is filled. Then take the punch and compress the towels with linear impacts. Then add more to it until hydraulic pressure pushes it out.

  • @jaybaker4447
    @jaybaker4447 ปีที่แล้ว +4

    I would think there are torque requirements on the rotating assembly. I not a mechanic but it seems that would be a must do.

  • @davidcarter4913
    @davidcarter4913 ปีที่แล้ว +3

    I’m surprised you didn’t brake clean the flywheel and pressure plate has it looked like there was covered with projection like you get on brake disc’s/ Rotors Ray

  • @AFITgrad86
    @AFITgrad86 ปีที่แล้ว +1

    So .. my first clutch job was far more interesting ... trans came out through a hole in front seat floor pan ... had to disconnect the torque tube ('49 Chevy) .. pulled the bell housing and was showered with pieces of clutch lining -- the rivets had worn through. No alignment tool my dad helped me whittle down a broom stick .. LOL on my back in an unheated garage in Ohio in November 1965, Memories. Thanks for the reminder of what's involved.

  • @myrondesjarlait9752
    @myrondesjarlait9752 ปีที่แล้ว +5

    Doesn't the flywheel have the same protective coating on it that disc brakes do? Did ya clean it off?

    • @G31mR
      @G31mR ปีที่แล้ว +1

      Yes, you are right, and Ray missed that.

  • @Voltikz95
    @Voltikz95 ปีที่แล้ว +28

    I've been loving this jeep resto series so far. As someone who isn't a mechanic but has a deep love for pretty much everything with an engine, I have learnt alot from this series.
    I was wondering why the fingers on the pressure plate were sticking out so far, I never knew they bend in when you tighten them....

    • @michaelpressman7203
      @michaelpressman7203 ปีที่แล้ว +3

      That compresses & clamps the clutch that's why the fingers go in I would like to see the old clutch just out of curiosity I bet it was smoked have a great day

    • @brnmcc01
      @brnmcc01 ปีที่แล้ว +1

      @@michaelpressman7203 The friction disk didn't look too bad at all actually, you can get a decent glimpse of it at @22:48. Pressure plate was probably not much better shape than the flywheel though. Throwout bearing was quite trashed.

    • @harrywalker5836
      @harrywalker5836 ปีที่แล้ว

      if they didnt you wouldnt have drive,,they put the pressure on the flywheel so you drive,, clutches only need 1/2"" of movement to seperate so you can change gear. thers multi finger & 3 finger pressure plates, plus multi disc, for raceing. 70,s ford gt ho, use twin plate clutches, more disc meat.

    • @timjohnun4297
      @timjohnun4297 ปีที่แล้ว +4

      The more the clutch wears, the further out the fingers will be, until they start running against the thrust bearing, causing the clutch to slip

  • @nelsondejesus461
    @nelsondejesus461 ปีที่แล้ว

    Hi ray it's me Nelson from The Bronx Happy to see you back on the Jeep project And it's looking so good can't wait to hear how old sounds let me know how it rides cause everything is looking good can't wait for you to put the front ones On the Jeep project Love your show Bring me back memories When I was 1314 years old and apprentice taking down transmissions and putting backup And doing break jobs grease jobs Oil change Oil change And I really love your show and gravity and click And everything that makes you be you love it you're a great guy Waiting for the rest of the show of the Jeep project Front end project Much love Nelson from The Bronx

  • @stevewolf2620
    @stevewolf2620 ปีที่แล้ว

    Have heard of "throw out bearings" going bad. Now I know what they look like! Thank you Ray.

  • @Biffo1262
    @Biffo1262 ปีที่แล้ว +3

    For heaven's sake Ray when using a reciprocating saw push the anvil (the head) hard against the object and that way just the blade moves and not the saw body making cutting 100% efficient. It's basic mate. All you are doing is taking more time, ruining blades and damaging the tool not mention the physical dangers.

  • @aaronjohn6586
    @aaronjohn6586 ปีที่แล้ว +9

    Thanks for all the great videos and explanations as you go along.

  • @rudyllamas6253
    @rudyllamas6253 ปีที่แล้ว

    On occasion, we used to do those kinds of jobs in someones driveway on our backs. Definitely took us 8 hours with three or four people. Good work gentlemen! Be safe.

  • @jimharmon3404
    @jimharmon3404 ปีที่แล้ว

    You bring back so many memories of when I was doing this in the late 60's as a kid, at home with the car on jack stands. Interestingly you are repairing a vehicle that 95% of the populace can not drive! ROFLAMO! A manual transmission should now be considered a theft deterrent auto reducing insurance premiums.The jeep isn't even done yet and it already took me on a ride down memory lane.

  • @nahimibrahim107
    @nahimibrahim107 ปีที่แล้ว +3

    You forgot to clean the flywheel and pressure plate!!

  • @u.p.tinkering
    @u.p.tinkering ปีที่แล้ว +7

    Great video Ray, keep em coming! Really enjoy these new shop videos!

  • @KentHenry8
    @KentHenry8 ปีที่แล้ว

    I like that the recip saw made the whole exhaust act like it was being hit with the needle scaler

  • @crimthegrim
    @crimthegrim ปีที่แล้ว

    ray you are looking so much happier and healthier since you went solo

  • @G31mR
    @G31mR ปีที่แล้ว +11

    Tip to new DIY'ers: never drive a dowel pin/bushing in with a steel hammer. They should go in without hammering, and if you DO need a hammer, use a brass hammer; if you deform the bushing with a steel hammer, it will make it very difficult to install the part....in this case, the trans...on the dowel. Also, be SURE to clean the flywheel's friction surface thoroughly with brake clean before putting the clutch plate (friction plate) in place. I'm surprised Ray didn't do this.

    • @alexjeffs7092
      @alexjeffs7092 ปีที่แล้ว +1

      Just because it's not in the video does not mean it didn't happen. This is entertainment not educational documentaries

    • @Benglator1
      @Benglator1 ปีที่แล้ว

      Maybe you should start your own channel doing repairs so we can see how it is all done according to you. Just because you did not see him do it does not mean he didnt. I am surprised that you would assume something like that.

    • @joecanuck3751
      @joecanuck3751 ปีที่แล้ว +1

      There are a bunch of subtle activities needed to take place to do the job properly. A younger me did not know that brand new bearings needed care not to stress or damage it during installation and wondered why I had early failures. When it occurs to Ray, he'll mention critical things done off camera. There is a strong practical approach to getting things done that Ray has and I expect he doesn't get too many do-agains. Still, sometimes I wince.

    • @honestspirit56
      @honestspirit56 ปีที่แล้ว +4

      Exactly!
      I saw that and thought…..rainman is not rainman today.
      And I didn’t see a torque wrench on any flywheel or clutch housing bolts either.
      Tisk tisk …..that’s a risk.