Nice work .. quick observation . maybe an extra tool pass with a 45 degree chamfer tool will save you all that manual deburring after the part is finished ..
time (aka money) - you debur the part while the machine is making the next one (as you can see in the video) == more dineros in your pocket at the end of the day
Was you using Gorilla brand endmills? Ingersoll makes a nice 1 inserted chamfer endmill that would work great on all the edges,holes and pockets…nice video!!
Face mill might need more pressure on thru coolant… possibly too small of bore on the pullstud? Not saying theres anything to complain about. Bout how many bananas you think one of those might cost a customer?
@@maybedanycan2023 Yep, but when you have raw faces, especially with that kind of part that are ways off square, the vice when it close pull up 1 corner, so the faces of the 1 op are off square on the bottom of the part, or at least in my experience, your vice don't do the same?
@@Evo_mc I do have that problem sometimes but on this order I didn't. That will depend which way it's not square also the jaws in my vices have miteebite grippers attached. This way there is a much lesser chance of it moving during clamping.
Bottom of part is already machined in first op. At second op, part is sit on this machined face, so up and bottom faces are parallel and walls are parpendicular to them. Probably there is not any tolerance for pocket (holding bolts was placed in second op) Maybe, just maybe, I am not sure, It would be better to add little 2-3 peninsulas to part at laser-cutting, Hold the part by pressing on these peninsulas, join these two operations in one operation, finish the part, Then machine peninsulas as far as 0,08-0,1mm to apart, Break these little bridges then debur the marks. Thanks for the video Dany, I would not share my idea which is above, if not see this investment on the part. Forming tap and reamer with internal coolant, hydraulic vise etc... Best regards 😇
Is that a Form tap? I don't see no chips.... Very cool by the way, I have never seen a TSC tap. On a side note, if that is a form tap, holly cow your IPR is fast!
Bro thru coolant tap, you living a cnc machinists dream. But it bugs me how you didn’t program in a chamfer tool path.
If I added the chamfer on that step it would be removed on step 2 where it facing of a few mm.
Yes, thru coolant tap is a thing
@@maybedanycan2023 program in chamfer with another op, might be overkill, but I love clean chamfers.
@@adammiller4879same that part bugged me
I was just getting ready to write that😂😂😂
Great video! Keep making these cnc milling videos, you got yourself a subscriber 👍
Thank you
Nice work .. quick observation . maybe an extra tool pass with a 45 degree chamfer tool will save you all that manual deburring after the part is finished ..
Why use the hand tools to break the edges instead of using the machine
time (aka money) - you debur the part while the machine is making the next one (as you can see in the video) == more dineros in your pocket at the end of the day
@@gorak9000nah, no way. Chamfer everything in the machine cycle.
Was you using Gorilla brand endmills? Ingersoll makes a nice 1 inserted chamfer endmill that would work great on all the edges,holes and pockets…nice video!!
Most of our endmills are Kennametal. I know the IR chamfer tool. We use them alot but on this project manual deburring was the best option
Liked and subscribed. I’m not a machinist, so I find this work fascinating 👍 Beautiful result🙂
Thank you
Face mill might need more pressure on thru coolant… possibly too small of bore on the pullstud? Not saying theres anything to complain about. Bout how many bananas you think one of those might cost a customer?
Nice video and machining, i like your program strategy :) If you added programming of part befor machining, this would be a 10/10 video for me.
How was the flatness on that part after all that machining.
Ahh, the good old Shaviv missing the end cap.
Clean video and very nice work.
Any reason you didn’t do the debut on the machine?
I had a lot of free time during cycles so I deburred them myself
When you are doing the first op, how you keep the bottom face straight in the vice so it will be parallel to the face that you are milling?
I have spacers under the part. The spacers are faced parallel after I mount them to the table.
@@maybedanycan2023 Yep, but when you have raw faces, especially with that kind of part that are ways off square, the vice when it close pull up 1 corner, so the faces of the 1 op are off square on the bottom of the part, or at least in my experience, your vice don't do the same?
@@Evo_mc
I do have that problem sometimes but on this order I didn't. That will depend which way it's not square also the jaws in my vices have miteebite grippers attached. This way there is a much lesser chance of it moving during clamping.
Bottom of part is already machined in first op.
At second op, part is sit on this machined face, so up and bottom faces are parallel and walls are parpendicular to them.
Probably there is not any tolerance for pocket (holding bolts was placed in second op)
Maybe, just maybe, I am not sure,
It would be better to add little 2-3 peninsulas to part at laser-cutting,
Hold the part by pressing on these peninsulas, join these two operations in one operation, finish the part,
Then machine peninsulas as far as 0,08-0,1mm to apart,
Break these little bridges then debur the marks.
Thanks for the video Dany,
I would not share my idea which is above, if not see this investment on the part.
Forming tap and reamer with internal coolant, hydraulic vise etc...
Best regards 😇
Nice work! Any reason you did not mount both op1 and op2 on the table and cut at the same time?
Why you dont used a chamfer tool in your machining cycle? i dont really get it
Nice. If you can also share with us some details like ( Blueprint, CAM Programming, type of tools, materail, Speed & Feed ... etc) Thanks Dany :)
You should really inspect the grippers on your ATC arm.
Is that a Form tap? I don't see no chips.... Very cool by the way, I have never seen a TSC tap. On a side note, if that is a form tap, holly cow your IPR is fast!
Thank you. it's a spiral point cutting tap. Pushes the chips down .
name of roughing endmill of setup 1 ?
So like if im understanding correctly.. you make youre own parts like as in none oem but work the same?
No. We manufacture and ship these to the assembly plants.
А фаски снять фасочной фрезой нельзя было?
Op-1 and op-2 on the same side. Couldn’t you do it in 1 setup?
No, setup 1 is clamped in vises which interfere with the .75 endmill machining the od.
blending of the 45 bugged my ocd
I'm sorry.
I will try better next time
Nice fixture
Доброго дня! Деталь не повело? Параллельные торцы
Very good job!👍
Thank you
Can you do it without the computers help?
No, I wouldn't be able to.
What brand are those vices?
Vices are GS Tooling
weee neeed neew videooo brooo this is very cool to me and intresting
More vids coming out soon buddy. Just hold on tight
turn up the speed... let us see some sparks
Na'a sparks are bad. Lol
@@maybedanycan2023 only if time saved is worth more than the tool... could cut production times in half for a couple extra endmills