How to implement OEE in your manufacturing plant

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  • เผยแพร่เมื่อ 22 ส.ค. 2024
  • In this video, Walker Reynolds explains how to implement OEE in your manufacturing plant. This is a follow-up video to Why you need to calculate OEE if you want the manufacturing holy grail. Watch that video here: • How to Calculate OEE a...
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ความคิดเห็น • 68

  • @EmileAckbarali
    @EmileAckbarali 4 ปีที่แล้ว +9

    This was truly educational and overwhelming, and rightly so. Gives me a great feel for how complex OEE implementation is, and also an excellent starting point to dive deeper into it. Another awesome video. Thanks.

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว

      Glad it was helpful!

    • @MarkMcMillen2112
      @MarkMcMillen2112 3 ปีที่แล้ว +1

      It's not that complicated. I was working with OEE calcs over a decade ago when nobody was using words like "Industry 4.0". It's pretty simple math; you just have to get all the important conditions right and you can always go back and add conditions if you miss some.

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
      - Dr Wheeler

  • @saimanoj2780
    @saimanoj2780 ปีที่แล้ว +1

    This videos shows how important it is to have a enum states of machine. Having a standardized all the possible state of machine allows the developers to compute the OEE effectively. Most companies invests on technology aspects of determining the Quality factor but they failed to focus on availability and Performance aspects. Which is the most essential KPI for continuous improvement / minimizing & Maximizing scenarios.

  • @javimaci4615
    @javimaci4615 3 ปีที่แล้ว +2

    I stop the video to type this comment. What a Master Piece explanation Walker! Thanks a lot

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว

      Glad you liked it!

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
      - Dr Wheeler

  • @muhammadatif1696
    @muhammadatif1696 4 ปีที่แล้ว +4

    Finally much awaited has been uploaded.
    Thanks a ton for developing this video. :)

  • @hishamzireeni8932
    @hishamzireeni8932 4 ปีที่แล้ว +4

    Another great video. Thanks

  • @DouglasSilva-gf9so
    @DouglasSilva-gf9so 2 ปีที่แล้ว +1

    Thank you. i think the most dificcult is to identify all that stuff and define what information is good or not

  • @l_t_truth_seeker
    @l_t_truth_seeker 3 ปีที่แล้ว +1

    Thank you so much for your time and great teaching ... The BEST

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว

      You're very welcome!

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      The WORST. OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
      - Dr Wheeler

  • @bjrnisak9669
    @bjrnisak9669 3 ปีที่แล้ว

    Thank you very much for taking the time to create the videos and sharing your knowledge - very good structure, easy to understand explanations and packed with information. Hope to see more from you guys on OEE! Thanks

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว

      Adding this to our list! Thank you!

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
      - Dr Wheeler

  • @abhijitpanda463
    @abhijitpanda463 4 ปีที่แล้ว

    Awesome explanation Walker !!! Thank you so much ...14 odd minutes of powerpacked information !!!

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว +1

      Glad it was helpful!

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
      - Dr Wheeler

  • @anonanon2031
    @anonanon2031 2 ปีที่แล้ว +2

    more on the schedule part please

  • @sujatalawande3375
    @sujatalawande3375 3 ปีที่แล้ว +1

    Could you please add such conceptual video for implementing Production module?

  • @oguzhanucar608
    @oguzhanucar608 3 ปีที่แล้ว +1

    Thanks for great videos. I have couple questions in here.
    1-Don't you think that combining OEE of different product technology manufacturer facilities or even different galenic form of product manufacturing lines making no sense in terms of OEE and be a reason of loosing it meaning?
    2- What is the methodology of combining OEE results of different lines, facilities? Simple average, Weighted average??
    Thanks in advance

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว +1

      Thanks for the questions Oguzhan! We responded to your questions in this video: (Timestamp included in the link) th-cam.com/video/jYgNQ47FCZA/w-d-xo.html

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว +1

      OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
      - Dr Wheeler

  • @saimanoj2780
    @saimanoj2780 ปีที่แล้ว +1

    Building a customized MES system allows to add more dynamic scheduling constraints depending on the different structure of production lines. To build a dynamic scheduling system requires accurate current status of different systems that's where UNS helps. Can you explain the mechanism of bringing/integrating top level system like ERP system to UNS ? Is there any ERP system that supports Mqtt ?

    • @4.0Solutions
      @4.0Solutions  ปีที่แล้ว

      Dynamic scheduling requires accurate current status---definitely! Rather than expect the ERP to support MQTT, we construct the UNS to reflect the schema used by the ERP, to retrieve and normalize work order and other data needed via API or whatever is possible. The nature of this data changes less frequently.

  • @EmileAckbarali
    @EmileAckbarali 4 ปีที่แล้ว +5

    "Any idiot can build a SCADA system, and they do" ... ha ha ha ... love it!

    • @4.0Solutions
      @4.0Solutions  4 ปีที่แล้ว +2

      We are glad you love it Emile! We got a negative comment on LinkedIn... can't please everyone 🤷‍♂️

    • @EmileAckbarali
      @EmileAckbarali 4 ปีที่แล้ว +2

      That's a shame. I laughed for at least a minute. And we should never try to please everyone. I think in trying to do so you wind up having no specific opinions or values in the end.

  • @muhammadatif1696
    @muhammadatif1696 4 ปีที่แล้ว +3

    @intellic integration
    Loving it

  • @user-im3sc1tc2y
    @user-im3sc1tc2y 9 หลายเดือนก่อน

    Its really a great video.

  • @anthonym6542
    @anthonym6542 3 ปีที่แล้ว

    Great vid. I learned alot

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว

      Glad to hear it!

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
      - Dr Wheeler

  • @slie052
    @slie052 4 ปีที่แล้ว +1

    How about a demo project on calculating OEE like your mqtt demonstration?

    • @slie052
      @slie052 4 ปีที่แล้ว +1

      2 questions:
      1. If i have a line (say a bottling line) consisting of 3 cells (filler, capper, labeler), with 1 inspection camera at the end of the line, can i use the result of the camera as good/bad input for the individual cells?
      2. to calculate the oee of a line or plant, do you simply multiply the oee's of the entities below it? Is the OEE of my line equal to the OEE's of the filler, capper and labeler multiplied?

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว +1

      Added this to our video topics Stefan!

  • @adrianschnell1543
    @adrianschnell1543 3 ปีที่แล้ว

    Very good video! Hopefully you can answer my question:
    If i want to have the OEE of a line what i would do is ->
    add up all the calculated OEEs of the cells of a line and divide the sum by the number of cells.
    Is that correct and practicable for all the higher insances?
    Greetings from germany :)

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว

      Calculate the OEE of the line as a whole. The line is either up running, or down completely. Aggregating like you suggest makes more sense when aggregating an area or many plants together.

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      NEVER use OEE. OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
      - Dr Wheeler

  • @tktuw
    @tktuw ปีที่แล้ว +2

    the fact that this guy is writing letter facing you, that he needs to write the letters in a mirrored manner, what sorcery is this?🤨

    • @4.0Solutions
      @4.0Solutions  ปีที่แล้ว +1

      🤣 we actually just flipped the video around.

  • @YePapoteGlobal
    @YePapoteGlobal 3 ปีที่แล้ว

    🙏thanks🙏

  • @francofortuna7464
    @francofortuna7464 ปีที่แล้ว +1

    Well, I wanted to know how to calculate oee for a production line. I ended up disappointed

    • @4.0Solutions
      @4.0Solutions  ปีที่แล้ว

      Calculating OEE for an entire line often obscures the very information you are looking for and need to take action on such as bottlenecks and maintenance needs. Good question for a future video.

  • @anilballari96321
    @anilballari96321 ปีที่แล้ว

    YOU ARE FROM WHICH COUNTRY?

    • @4.0Solutions
      @4.0Solutions  ปีที่แล้ว

      The United States of America 🇺🇸

  • @ahmedhfarouk
    @ahmedhfarouk ปีที่แล้ว

    Absolutely useless!!!!!

    • @4.0Solutions
      @4.0Solutions  ปีที่แล้ว

      Here is our response: th-cam.com/video/MvLvjhZO75s/w-d-xo.html

  • @tomcunningham5300
    @tomcunningham5300 3 ปีที่แล้ว

    Juvenile presentation skills. Only narcissist's refer to groups of people as idiots.

    • @4.0Solutions
      @4.0Solutions  3 ปีที่แล้ว

      I'm pretty sure Ben Shapiro has called many groups of bleeding heart liberals idiots but I digress. Your comment adds no value here. Juvenile presentation skills or not we have a job to do.

  • @drtonyburns7321
    @drtonyburns7321 2 ปีที่แล้ว

    OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are."
    - Dr Wheeler

    • @4.0Solutions
      @4.0Solutions  2 ปีที่แล้ว

      It's a relative number. If you aren't tracking it. you can't improve it.

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      @@4.0Solutions Tossing unrelated number together is FARCE.
      You use the 1870 approach to quality. Laughable.
      Read my LinkedIn paper on how to do it properly.

    • @4.0Solutions
      @4.0Solutions  2 ปีที่แล้ว

      @@drtonyburns7321 Come on our podcast. You look like a continuous improvement guy, this will be fun.

    • @drtonyburns7321
      @drtonyburns7321 2 ปีที่แล้ว

      @@4.0Solutions Not if you are hawking nonsense like OEE.

    • @gustavovelascoh
      @gustavovelascoh 2 ปีที่แล้ว

      Why? copy-pasting the same comment with an irrelevant comparison does not make a strong argument, I would say. If you have any resources supporting your argument, please share them.