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The Beginning Of My SCREEN PRINTING SHOP MAKEOVER
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- เผยแพร่เมื่อ 17 ส.ค. 2024
- My print shop is in need of a serious makeover. The business is growing fast and we need to make a lot of changes to keep up. I decided that lean manufacturing is the way to go, and we're starting it at the ground floor.
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0:00 - Lean Manufacturing and The 5S System
2:29 - Sort and Shine
4:25 - Simple Improvement, Huge Time Savings
5:09 - More Sorting and Shining
5:57 - The Results Of Day 1
9:01 - Getting Lean With Some Big Improvements
11:26 - The Beginning Of An 8 Color Simulated Process Print
14:15 - Fixing Color Issues With The Print
15:59 - Moving On To The Final Print
17:35 - The Final Results
Sorry for my language but the labeling of the cords and the foam inserts is actually fucking genius. Thank you for to sauce brotha
Those labels have already come in handy for us a few times. Definitely worth trying out 🤘🏻
lee, you can you look at builiding over head racking/storage suspended using p1000 unistrut from the ceiling through out the shop utilizing that large ceiling height and dead un used air. love the business/work ethic
When it matters to the Boss, your employees will understand how important working smarter not harder is. I really like your labels, bold letters and color coded. As an embroider of two single head Barudans, I would suggest a pair of nips beside each head. I use steel nippers from eBay ( Golden eagle, TC 805} and have magnets next to each head to keep them within reach.
🏴☠🤘🏴☠
It's good to have you back man.
Thanks! Good to be back
A lot of Japanese companies us 5S, we been using it for years at my main job. They do not use any kind of lean systems, though. I'll definitely use a lean system in my shop whenever it grows bigger.
The Japanese are the masters and creators of lean. Toyota is the best in the world at it. It's something a lot of businesses could benefit from
Quality video guys! It makes complete sense to stop production and work out inefficiencies and wasted space for storage.
We've been stopping to fix more things lately and it's been helping a ton. We've now adopted a "stop and fix it now" mentality
@@leestuart38 Nice man, the best way... instead of putting things off.
Chop up all of the organization tips and make them as Shorts!! So much visual gold here!!!! Great video once again!!! Haven’t missed yet!!
Wish you lived closer, we are def into the same things. I professionally paint motorcycles mostly, and do vinyl decals and such on the side , all kinds of art type stuff. Your shop is like a dream, very nice setup, super clean, state of the art equipment, I DIG IT BRO..... Id like to get in touch with you about some printed decals and few other things I need done. You make banners at all?
We’re a small manual shop with 2 manuals. I keep a Yukon tool cart around that I use to load my shirts onto the press, also keep all the tools to my press spraytack tape trash bags papertowels everything in that cart.
Your the fucking goat man!! I admire your obsession of always improving, I also love improving my work area. Great video!
Man the shop improvements are FIRE. Also the dead space below the Tajima, never thought to organize that! GOAT alert !
That's coming in the next video or the one after, made a massive difference. Our shop improvements are stacking up 🤘🏻
It sounds like you are creating a commercial kitchen. I used to work for Marriot catering and that whole operation was like a machine. And we had to clean every night for health and safety standards.
Another concept I have added to my life is First Order Retrievability. It sounds like you are on that now. I used to have my cool stuff up front but I put the stuff I use the most in front.
You are inspiring me!!!
Another banger video bro. Putting in the fecking work 👌👌
Thanks 🤘🏻
I'm not into screen printing but watching your content is addicted.
I appreciate that 👊🏻
And that is why you are successful because you put the time in to get it RIGHT 🙂
Thanks! I feel like this is a big step in the right direction
5s is very important, allot of people say it’s micro managing but it’s not! 5s in the long run saves $$$$ but it also makes it easier for the employees as well! Everything has a place and organized which picks up the moral of your business. Time studies prove it so keep up the good work!!!💪🏻👊🏻🔥
Great video, so stoked to see you back on a regular basis!
Thanks man 🤘🏻
Hey Lee. My husband have been watching you for a while and I'm glad you were able to get extra help and also hire someone to film and we see you more regularly!
I hope you don't mind but I have a few suggestions for your lean program you are adopting. Apologies if you've already addressed any of the below issues.
1. With regards to the merch that sits there on the floor. I know that industrial shelving seems like the way to go, however, I'd highly recommend that you take advantage of the vertical space. They aren't cheap but they make those units that have stairs that create a "2nd floor". That way you've have storage above ground and also below.
2. Everyone knows meetings are the biggest time waster in any environment. I've always learned, if something can be addressed in an e-mail instead of a meeting, leaving room for follow-up questions, then that's the way to go. I'd highly suggest you write a summary (you can use voice to text to save time) of the jobs for the day, the evening before, or the morning of and text or e-mail them to the staff BEFORE they come in. Thereby saving time with a meeting every morning.
3. With regards to the mistake that was made and you spent 45 minutes fixing it. Initially this may seem to take more time but, as you may be aware, can save a LOAD of time. I'd highly suggest that whenever you assign a task to any of your employees, you ask them to repeat back to you what they are supposed to do. That way any misunderstandings are nipped in the bud.
Lastly, (4) I'm not sure if your graphic designer is familiar with the changes between RGB and CMYK and I believe you work in CMYK and Pantone. Do you have a high quality laser printer? I'd suggest printing out a copy of the design before choosing the colours to insure you are happy with how it even looks printed. If so, you can use a loupe to enlarge it and get an idea of what the colour match should be. However, Adobe does make an app whereby you can take a picture of the colour and it will tell you what it is, saving you time in colour mixing. There are a number of ways, I think, you can tweak the colours on a design, when needed, that can save you time and product for the final print.
Oh wait! I thought of 1 more so, (5.). Any tools, such as the nippers/scissors used ,etc. can be work on a lanyard around the employees neck. An apron with pockets for everyone too so basic flatter supplies/tools are always on hand. Also prevents muck on clothes.
I hope some of those suggestions are useful. I'm looking forward to seeing any further lean adaptions you make to the shop!
Excellent Video! I always enjoy watching the content that you produce and learn something every time. I am a certified Lean Six Sigma Green Belt and you are off to an outstanding start on your Lean journey. It doesn't have to be complicated and you presented the topic in a way that makes it easy for people to understand. As far as shutting down for a day to do lean activities...the increased efficiency that you will realize will pay that back quickly.
Thanks! There's so much to learn and cover with lean, it's a really cool topic. I can't wait to show everyone all the improvements we've been coming up with
I like the tape on the press maybe a small stand to hold the tape from falling off maybe a decal on top head 1etc. Also labels are cool maybe put a little taste on your style along msds sheet location on the back. Beautiful shop, the carts are nice with a clipboard or numbering on the cart for job location.
I know your a bit of a perfectionist but the “look” of the shop vs the work flow of the shop id day everyone would perfect work flow!
You are still our hero
@lee Stuart every little improvement makes a big difference in the long run.
They all add up
Many companies would benefit from this and shutting production down for a day seems more than worth it tbh.
This stuff can help everyone in every business sector. It's worth every bit of shut down time
Great vid dude..
Thanks! 🤘🏻
a place for everything and everything in its place
Exactly 🙌🏻
Enjoyed that video.My desktop crashed. What brand and space & memory do you suggest? All my graphics are lost.
Just cleaned and organized myself this morning and then see this! Great idea on the spray bottles! I do the same shit, lol.
Some good ideas for shop efficiency. I have wondered why you painted the walls in the shop black. It just sucks all of the light out of the room.
It looks cool 😎
Stuart what is the best printable heat transfer vinyl and brand that you use for your Roland?
Where do you get that custom packing tape?
loft built loft build loft build!!!!
What emulsion are you using and what's your burn time from say a 110mesh to a 350mesh. Are you using led exposure unit
rather ironically, I'm running out a shit ton of tattoo stickers for several shows here in the UK as I'm watching this.
Hi Lee!
Can you possibly tell me which mesh count do you use and which technique?
One hit or two printstroke T62.48 for Underbase than Stampinator than 2x Print T90.40 for Topcolours or T78.40 for Topcolours?
I work on a hand carrousel and don’t get the top colours very covering.. I work with Wilflex Rio Mix System.
Thank you very much!
Does your whole shop go light safe? I guess I just realized your exposure unit was out in the open. If so, that's a super efficient use of space.
I actually just watched the shop tour video and saw all of your lights were LED and didnt expose. thats interesting and something im definately going to look into
Yup it's all LED lighting which doesn't emit enough UV to harm unexposed emulsion. I also have all of the windows blocked out so there are no UV sources at all in there.
Have you tried Discharge dyes
I don't use discharge in my shop
how do you promote your business through facebook adds etc how do you promote?
I don't promote it at all right now. It's all word of mouth that's helping us grow
Jack of all trades makes for............
...a master of everything I touch
@@leestuart38 uhuh