Brother SPEEDIO M200X3 (5-Axis) Semiconductor Component Machining (Aluminium)
ฝัง
- เผยแพร่เมื่อ 25 ต.ค. 2021
- Material: Aluminium A6061
0:18 Setup
0:42 OP1
3:59 Setup
4:42 OP2
6:42 Finished workpiece
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Having retired after 58 years of machine shop experience, starting with CNC in the 60's up until the 2020's, I can say this is the fastest thing I've ever seen. This program has been tweaked to the limit. There is no wasted time cutting air. The part is indexing and the tool is moving into position at the same time with almost no clearance. The first few parts took a LOT longer than this demonstration. I have seen a lot of wrecks in my career; this machine has the potential to make some spectacular wrecks.
I love how the machine cleans itself in between cycles.
It takes time to do a tool change anyways, so you might as well do something ..
axis speed and tool change is insane
Honestly, that has to be the fastest machine I have ever seen. The better part of a day to program, an hour or two to proof the program, 4 minutes for opp 1. Amazing machine. Makes my HAAS look like a snail, although I have to admit I currently lack the sack to push it that hard.
Also the Hass mill probably has a slower spindle for heavy roughing with larger diameter tools compared to the hsm and adaptive toolpaths with the brother
Agree. Last work i did have 17s at worst, because of two magazines who can handle short or long tools and all 120 pockets in use.. The wasted money. About 6min total tool changing time in 35min program.
All day every day! We have run over 7 million parts in 3 Brothers over 8 years, 161million holes. Yamazen repair guy was here 3 years ago and replace one "Z" motor.... that's it. Super reliable!
I have been programming on Brother Machine for the last 10 years, there is no better machine than this.
What about the fanuc robodrill?
@@ninjaabcde Robodrill is also a good machine, I have worked on it too.
What controller used for this machine?
@@imranmdyatim3674 brother similarly to fanuc
G100 and G77 amazing G code
Finally a 5 axis with a decent tool change! Very nice bit of kit.
The programming can be done in fusion, your skills and knowledge is very pro level
Running that 12mm endmill at such an MRR is insane 22mm deep 8 mm engagement at 6000mm/min
I really like the fact how you made it visible out of 2 videos overlaping somtimes!
I run these machines in my shop and they are a lot of fun. Well made. We have others that have problems all the time but not these.
In vietnam. There are alot of brothers. Old machine from 2000-2010. But their quality really good, tool change very fast, easy to mantain.
It's beautiful work!
Crazy never seen anything that fast
My wife has a Brother sewing machine. It not only has an integral menu of different stitches, but it can be programmed to do complex embroidery. An interesting technology crossover.
The engineering that goes into sewing machines is amazing, particularly in machines from before CAD/CAM.
I'm normally on big YCM TV188B's and I know they're fairly slow but holy cow this thing is quick
Nice job. Very fast and good toolpaths.
Surprised you chamfer the tapped holes after tapping and not before though?
Also first op is torqued up but not the second.
Obviously the loading of the part for the second op is not that critical.
I assume you could probe the part if you wanted to?
Good job guys
Holy fuck
sweet program 😊
This Speed is fucking Insane !
very nice
Crazy fast.
Maaan! What brand of tools are those? How many hrp spindle has?
Impressive. Truly Impressive
Insane
Toolchanges sound like a cartoon ninja!
It is amazing how the BT30 tool holder remains intact while under such pressure during the milling roughing cycle. Could you tell us what type of endmill did you use?
The tools used in this demo are from Kyocera-SGS and Big Daishowa.
You can rough...with any kind of tool...endmill....or HSS..or solid carbide....the same shit...the same result😂😂😂😂
Pretty fast, hands down! Though, the way the metal of the part rings and the way it cuts so easy I would think it is rather 7075 Aluminum. Normally at these spindle speeds and feeds 6061T6 has the tendency to stick to tools even under full flood.
For the second op he used a guage block for alignment?
시원시원 하구만
Do they have a model thats faster? I might be interested... :)
"Lol, why's he torquing it down so precisel-- HOLY SHIIIIIIIIIIII"
As a Speedio machine user myself I am a little concerned about the cutting parameters used in the demo. Maybe it is not a very good idea to push the machine to the limit every now and then.
having crashed several machines in my life time. If I ever have to operate this machine I would probably have several minor heart attack before the part is completed
Nah!. By now you'd have learned to pace yourself and override the 100% override for a couple of parts at least.
this is high production type parts and machining. if theyre making 10,000 of them they perfect the program so they can run this speed
Holy shit this thing is fast. I thought Datron M8's moved fast....Jesus
May I ask which CAM programming software is used for this program?
Any...the same all
Ocean optics spectrometer enclosure??
2:15 i just hope thats a typo 3.7mm drill for m4? threadpitch of 0,7mm so you would typically use a 3.2-3.3mm drill
Unless it's a form tap, then 3.7mm is correct.
@@SMCca Absolutely. Those form taps are beasts and last a very long time.
Chamfering after tapping the M4s?
Looks like the drill is Ø3.7 which probably means the tap is an M4 roll tap. I recently made around 300 of these also in aluminium and I didnt chamfer before - no problems.
But yeah; You could make the M4s as the last operation after the chamfers.
Wonder what is the price tag?
Good God is someone who hasn't touched a CNC machine in the better part of 15 years... Can someone please explain to me what I'm seeing? I have no ideas machines could be like this. What's going on here what's the technology makes this happen? Last thing I owned and played with was a Haas mini-mill nearly fifteen years ago
Well - what youre seeing is "basically" another mini-mill but running on cocaine
Nah, these Brothers are known for their insane speeds from the second the toolchange is made until its in contact with the part again. This isnt your best bet for an all-around machine if you do a lot of prototyping. Its a small footprint with great capabilities but you're limited, like the Haas mini-mill, in what sizes you can make your parts.
If you have a company that has orders with very high quantities of the same part - afaik there's no faster machines on the market than Brother Speedio (Robodrill is another very fast milling machine).
I do a lot of prototypes myself and I don't think I'd like doing it on a Brother Speedio. If I had a big order of the same part? Get a couple of Brother Speedio with a pallet system and just run lights out 🙂
Solidcam rocks
NX is far superior.
I live in Portugal is this machine available in Europe would love to know
Yes, this is available in Europe. Brother has a Technology Center in Germany and they would be delighted to share more information with you.
Please contact them at machinetool.global.brother/en-ap/contact/de-form/index.aspx
Es una belleza como hace los cambios de herramienta tan rapido
Hello, I'm an engineer myself. I would like to know what CAM system do you use and what manufacturer of equipment and tools do you prefer? I prefer siemens nx walter, mitsubishi and isсar
Hello there! Here in Asia Japanese makes are preferred for their excellent quality. You may wish to have a look at Yukiwa Seiko's G1 series tooling systems - www.yukiwa.co.jp/e/ts/index.php.
Brother has an extremely robust partnership with Yukiwa.
I use over 20 years ..ISCAR...the best in the world!
i use siemens nx as well. we have out machines probe the part on each setup. this types of setup in the video wouldnt fly for our 0.0002" tolerances on aerospace parts
Why I didn't see the WCS offset setting?
x.y center....z...top
Программист очень хороший
There is no probing before milling. How does the machine know the exact origin?
In germany we say Nullpunkt from there it begins
@@Mn16Cr45 The origin needs to be on the stock, not on the machine.
veryyyyyy fastt
Is that real? 😱
How much for this badboy? 150k?
Hi, from your name I assume you are from USA. Please contact your local Brother representative for the latest offers.
machinetool.global.brother/en-ap/contact/us-form/index.aspx
Its about ..350k euros...or some more..400k
@@Hanal503 nahhh 400k euroes and you could get a deckel maho gildemeister. a monoblock yoo if you add a bit of cash
RPM please ?
The main spindle has 10,000 and 16,000 rpm options, while the turning spindle is 1,500 rpm for the M300X3 model, and 2,000 rpm for the M200X3 model.
Legends say it crashes faster then it’s shadow…
They don't call it the SPEEDIO for nothing!
1:43 you should make the B and C axis shake off coolant like a wet dog. Maybe alternate between m3 and m4? 😂
So you're telling me the company that makes the piece of shit printer that my family has also makes CNC machines
Hola l need a cns machined to do Belt Buckles ,