Insane Finishing on an Insane CNC Machine
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- เผยแพร่เมื่อ 2 มิ.ย. 2024
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Insane finishing on an insane CNC machine in an insane CNC machine shop by an insane operator. Boom!
Lol.
Insane click bait for insane channel lol
Rational CNC machinist takes ultra conservative cuts on mild steel. Thud.
Insane comment
So in metric Ra 0.35? Ability to achieve that on a lathe consistently and to measure those Ra numbers seems pretty awesome, especially since I judge surface roughness by scratching it with my finger nail and comparing it to a memory of calibrated roughness plates I scratched some time ago.
Tyson's of CNC 💪🏼
I bet no one has ever made fun of Tyson for sounding like Kermit lol
This is a good video , slowing down and bringing that finish and size right in . I was kind of surprised of the SFM on the Stainless . Have you guys ever machined any cast Ni-Hard alloy before ? We had to machine some at the shop and i was unable to find anyone with any experience cutting it in the 60HRC condition with intermittent surfaces . I rank it as the most difficult material that i have ever had to machine .
I feel like plastics are harder because it’s so hard to hold tight tolerances
Could we get a glimpse into the motor cabinet and controls enclosure of one of these BEASTS?
That would be interesting...
Tyson Rocks
Hey Titan, I love it and I am impressed honestly. I wonder what your thoughts are on groove turning, if you have ever needed to use full radius groove turn tools. I've seen clips of yours using groove turning and I am surprised at how well some of these grooving tools can turn and make right angles on both sides of the part with a single tool.
Hey I have a question…Who maintains the amazing machines ? I do believe there is a lot of mechanical rocking and rolling going on within them ..and ..computers don’t have wrenches 👍😎
Nice job brother!!!
Tyson needs his own channel.
Hey there! Don't you start a family feud now!
What were the tolerances on both the O.D. and I.D. respectively?
good job
I remember a shop I worked in.. they were having trouble on a small outer cylindrical surface while turning. I watched the program, the part looked great while roughing. Then the last pass to 'clean it up' to finish size wrecked it. Every. Single. Time. Just ugly, the insert would bite and then ride intermittently across the surface instead of cutting clean. They didn't keep enough load on the tool for the last pass and it didn't like it at all. Just 4140, nothing crazy. Watched the owner, some whiz bang new guy and my super look it over like some archeological find and when they didn't figure it out after 10 minutes I walked away with my teacher's tidbit of experience in my ear. "Some materials will need a limit on the minimum material to remove for good finish, this is why we use" something something parameter I don't remember.
I was a nobody, a new guy, just above floor sweeper, tending machines and previous attempts to point out fat finger coding and set ups fell on deaf ears. Oh well, it's a lesson I'll remember.
Hi Titan, I am very impressed with your attitude and capabilities. I got to wondering if it would be efficient to use water jet/abrasive cutter to remove bulky material for roughing in a piece of metal rather than wearing out bits, then transfer to the cnc machine for final rough and finish.
A lot of people do that. Especially in the knife industry, among others
Very good
Insane
Cool video, why not use a bigger radius insert or even a wiper insert?
In the ID with stainless 3,50015 and titan 3,50050, the insert was the same, which value is the program?3,50000? Is this the cutting difference between the materials? So titan cuts deeper then stainless?
I'm with him on the slow feed for a better finish, but it's really subjective to the material - especially aluminum alloys. 6061, 7075, 356, 380, and other high silica alloys don't care. 3004, 5182, 5083, and others need an extremely low feed to even get a good cut, because they're brittle. Push the feed just a bit too high, and it'll fracture causing voids.
Can you make titanium sit down lawn mower blades and you think they would hold up to rocks hitting them in a field lets say
Hi Titan, What is your advice for finishing Inconel 718?
You need to kiss it, like uuuhhh, BOOM
OH😳
You guys are learning😂😂😂
@@TITANSofCNC Roughing then kissing. You'll get all the girls like that. lol
Get somebody else to do it 😁
BOOM
Boring bar loaded and the one used in the cut are different.
I.D. Hope so. Fun vid.
Tyson.....you forgot to share with us what the surface finish ended up being.....looked close to 8 micro...??
It’s at the end of the video… we show both numbers
I want to add something at 0:40 , you neet to consider your nose radius off your tool too
When begin mastercam online traning?
You can do a ton of mastercam training at academy.titansofcnc.com under building blocks and rocket etc.
What’s insane about this? It’s basic turning.
Just depends on what level your on… for newbies, it’s valuable information. Also it’s part of a larger series where we compare the two materials… drilling, roughing and now finishing.
I think you need to get some manual lathes as well.
This part would have been done quicker on a standard lathe.
Obviously most of your work does need cnc but there are plenty of times where a manual lathe can be just as quick. This is one of them.
Missing the point.
We are teaching the proper speeds and feeds for finishing on a CNC Lathe.
@@TITANSofCNC
Ahh sorry I didn't realise it was purely for training.
I do believe though that there are occasions when a manual machine can be just as useful. Keep up the good work I love ALL your videos!
@@codprawn No-one uses manual lathes for production anymore. The accuracy is simply insufficient.
There are semi-CNC lathes available which allow to combine manual operation with CNC cycles.
@@norbertfleck812
The accuracy is as good as the operator. I can get 1 micron on a good day on a very old machine.
As to production it depends on how big the run of parts is.
Sometimes for smaller runs a turret or capstan lathe still has its uses. For medium sized runs cnc is ideal but for huge runs auto machines are still used without cnc control.
@@codprawn A servo driven CNC makes it much easier to achieve repeatable accuracy.
And a US micron (1/1000 of an inch = 25,4 micrometers) is nothing I would call accuracy.
I used to own a semi-manual CNC lathe which is called cycle lathe here in Germany.
You can operate it similar to a mechanical lathe but also have CNC cycles running on it (e.g. to turn a round edge, or a chamfer or a multi-cut operation). The tool had to be replaced manually on a quick-fix clamp.
Technically all axis are driven by servo motors with an accuracy of +/- 1 micrometer (plus temperature drift, of course).
Не пойму что вы там делаете. Я такое могу на своём 16К20 проточить )
Si.
Ra 16 микродюймов это Ra 0.4 микрометра, покажы как ты нанержавейке и на титане делаешь эту шероховатость на старом 16к20 ;)
Guys, that's a bad practice - mixing stainless steel and titanium chips. Clean the machine thoroughly before switching materials. Unless you treat chips like a waste. Even then.