I found big mess inside and had a close call!- big scrap metal baler weld repair
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- เผยแพร่เมื่อ 3 ก.พ. 2022
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/ allistairc123
THE ARTFULL BADGER..
badgerwelding67...
thanks to @karl casey @White Bat Audio for awesome free tracks. check out his stuff thanks for helping us amateur creators
apologies... story of my life.. some A-hole decided we needed a software update now my app is screwed and I can't get video to correct screen ratio. I detest updates. enough to quit TH-cam.
been a long time since I have had a mess like this!!
when I cut the covers off the mess inside was crazy! total destruction!
then I had a close call scared the cxap out of me! it always happens right at the end of a big job!
lots and lots of mig welding, carbon air arc gouging strengthening up with lots of extra metal!
scrap car recycling baler repair in the workshop.
if you like my stuff check out some great channels much better than mine @Cutting Edge Engineering Australia
@I C Weld
to see some amazing metal art featured at the start of video ..check out ..
badgerwelding67... - ยานยนต์และพาหนะ
What we can say without doubt right now, is that @I C Weld and @Cutting Edge Engineering Australia are great too...
but nobody else on YT does what you do, right boys?
Praise Allistair!
The holy trinity of welding and machining repair on you tube in no particular order, Allistairc123, IC weld, and Cutting Edge Enginiering. Thanks for showing what you guys do.
Those metallurgy books are an incredible gift . The work the chap must have done to afford them is inspiring good video as usual 👍🏻
I miss that type of work, 30+ years in power stations, coal fired, it was hard work and dirty work, but at the end of the day/job, I took pride in what I had accomplished. Job Well Done, Spot On Repair, if you don't make it hell for stout, you would see it back. Done Once, Done Right.
That’s some incredible craftsmanship as always. Love seeing the heavy welding and fabrication.
I also think it’s great that you wear good PPE- those Adflo systems are amazing, and too many people especially in the small shops don’t take their respiratory protection seriously. Pricey, but worth every penny to preserve your lungs.
Keep it up!
Nice to see you talk about how much us engineers think about stuff and how much is taken into consideration. Problem solving at its finest.
Big hats off to Nick for passing on his father's book collection. I have acquired many books and tools with peoples names and initials inscribed on them and not knowing the background of the previous owner. I often wonder what those men did for work and what they built using them.
"I'm getting to old for this shit" LOL At 58 I find myself saying the same thing, but I keep at it! I don't do as much off the heavy stuff as frequently as I once did, my back cannot handle it for long. But man I sure enjoy repairing big machinery made of steel. Cheers
Seeing those weld holes on the plates reminded me of my friend's dad growing up, I had to laugh. You see, he worked for a saw mill as a welder/maintenance man for over 40 years. He had about 2 years to retirement when the owner's son took over the business and didn't want to carry on the family business, so he started forcing the old-timers into early retirement. My friend's dad was on that list, and they gave him 3 months to settle all his tasks before retirement. But he wasn't the type to get mad, instead he got even in the most evil way possible. Every maintenance he did, whether it was saws, forklifts, excavators, the kiln, etc. He would drill a hole and put a big ball bearing inside than weld it up so it would rattle around. Everyone knew what he was doing, and because they were in the same boat they didn't say a word. That young "bast**d as he called him" didn't notice ay all. After 3 months, the kid closed down the saw mill and went to sell all the equipment trying to make easy money...then all those ball bearings started to really do their magic. No one will buy equipment that had a scary pinging sound every time they move! He ended up selling all the equipment at rock bottom, and completely lost his ass on the deal. After the auction, my friend's dad go ahold of all the people that bought the equipment and let them know what he did...laughing the whole time! some of people actually paid him the price differences, he ended up getting about $45k total. He shared it with the other 5 guys from the saw mill, and went on a vacation with the rest.
Greatest revenge ever!!! Hope this made you smile.
What a decent guy and a genius as well , wished i,d met him
Hell of a day when you catch fire at work! I'm glad it wasn't any serious harm, and I am glad you take the time to share your adventures with us!
Great skills,! I have a few of those books, The Science and practice of Welding was the only textbook we used for City and Guilds. I still have mine circa 1963.
really impressive job you did on this. a lot more than welding skill, you have to understand the machine, engineering, safety and planning and taking it apart is one thing, but getting it back together is another. thanks for making this video.
Look up " Laminar tearing" .
It happens when heavy welds are on plates and shrink induce tension stress on base metal which leads to cracks and failure.
On boilers welds and metal are annealed to relieve stress on welds and base metal normalising stresses.
Excellent work.
Your content is very much appreciated. I found your channel after I found Icweld and then CEE, and I reckon your content is right up there. You manage to convey just how hard this sort of work is, your physical effort, problem solving and pride in a job well done. Please don't let software glitches deter you from posting content.
Indeed
Great video alister... would love to hear an interview with your dad on how all this heavy engineering started and how it became the business it is today..
I really enjoy your stuff, the heavy welding, the tractors and the old equipment. Great stuff!
When I saw the damage I said "Ooof".
Those fires can happen quickly and cause untold damage and you were lucky to spot it.
Massive amount of work, another quality repair Allistair. I know exactly what you mean about stored energy, used to scare the crap out of me when I was a heavy plant fitter. Stuck in the office now, worst I can get is a paper cut. Great video, look forward to the next one.
the before and after weld quality is striking. glad you have the Lincoln welding procedure book, a real reference from people who know welding.
21:11 tell that to my dad. He loves to complain, your working to slow! Nobody’s ever gonna hire you. Yet he calls me every time he fucks something up or can’t figure it out. He’s all about speed and then having to fix it after the fact. He doesn’t understand that taking a minute that think can save you several later.
It must be great having the plasma guy but what would be most useful would be to have a grinder boy to do all of the dreaded angle grinding.
already now, so happy to see another long
allistairc123 video....cheers from Florida, USA....Paul
That is an amazing amount of work, knowledge and creative attitude involved! You are doing a great job, and I wish you all the clear mind, fun, creativity, safety and all the best tools you can have!
In my experience with these type of machines, I was a superintendent in a very large recycling company in the US, this type of repairs need a complete desasambly of all components and completly replace all bent and damaged parts. you canot leve any because the fatige in the material. even the welfings are fatigged.
Go back with T1 and a bit thicker if you can find some. Try nit to use the carbon ark use an scarifier tip; carbon will leave impurities even after grinding. Make sure to use 110/11 weld rod so the welds do not guive out before anything else.
Beautifully explained as usual, it’s not often we get to understand the thinking of a seasoned professional. Your experience is one thing, but the unravelling of the complex problems you face in your work and then being able to see you piece everything back together better than original is truly awe inspiring. Thank you so much for your videos, they are just next level. Much respect from Australia 🇦🇺
The machine which marries engine blocks to the back axles.... ⬇⤵⤴➡↗
I've got a bunch of channels but this is one when it's a shop video I'm watching from start to finish no matter how long. Love the work you do 👍👊
that big ram justs twists those left hand plates like licorice sticks
Why do I enjoy these videos so much? No idea, but I do. Guess I just like watching experts doing things I would never attempt in a million years!
Wow, what a job! Feels so daunting at the start, seeing the state of the broken machine. I love the process of how you deconstructed it and knew exactly what the cause of failure was, and how to build it back to prevent that happening again. Awesome work!
That is a hell of a repair .
Love the soundtrack too !
As always : thank you for sharing .
Just an OUTSTANDING video. I love the long length videos showing details of the thinking process of how you access what steps are needed to proceed. Very thoughtful and time consuming setting up your video shots and explaining to us dummies how this works, you are a GENIUS. Keep up the fantastic work !!!!!
Absolutely love these longer videos. Love seeing the bigger projects play out like this. And those books are an amazing gift. Well done again, please keep them coming bro. 🤘🏼🤘🏼🤘🏼🤘🏼
Your skill is a national treasure! Men like you made this beautiful world wonderful for the rest of us.
I hope you are paid very well for your work. This type of welding repair is the worst as far as being hot, dirty, and hard on the body. It is extremely hard work. Regards.
30:40 "weld it to itself and use its own rams to straighten the damage" ... DAM Allister 👍 you are the OG of welding. Work smarter, not harder right ??
When you do work at this level: you should be proud of it! Great vid.
Great thought process to straighten and repair that bailer. I really liked the dogs and wedges to push the front plates in. brought me back to my steel mill helper days 50 years ago. To help the young guys you might explain the sizing and welding of the dogs and wedges, they look simple but I messed up a few.
another video treat
Wow nice work mate
Thanks for sharing that with us!
It’s jobs like that where a guy starts to wish he was just building it from scratch.
I was just so impressed at the understanding you have for these huge machines. Total engineering and not a robot in sight 👍🏻
You impressed me... I think if I was faced with that repair, I think my first thought would be to scrap it, but you resurrected it... good on ya.
Thanks!.....even 2nd and 3rd time watching, this is wonderful......Thank You Alistair....Paul in Florida
One of TH-cam's best channels for heavy engineering weld repairs. Another epic repair and video!
Guy i used to work with died repairing one of these though it was slightly different design.
The whole crushing machine was fitted to a flat bed which could be lifted up with a giant ram, kinda like a big dump truck. In fact i think it probably was a dump truck that had been converted to a crusher. He was under the bed trying to find a fault with the hydraulics messing around with the control box when the whole bed came down on him.
Turns out the solenoid that was meant to stop the ram retracting when oil pressure is lost was defective and was stuck open so the whole thing was just creeping downward on him until it hit the point where inertia took over.
Those machines terrify me now, please be safe!
Superb camera work, especially on the welds! I enjoy these heavy machine repairs/rebuilds.
Scary Mary time when a recommended video comes in and the content mentions a place where I worked in the 80's as a rigger at Springfields Nuclear Fuels for a few years, 15 minute drive away! Always fancied heavy engineering as a career but ended up in building maintenance, hotel industry on the Fylde Coast in UK an area near the infamous Blackpool Tower to get your bearings. Retired @ 60 and took local evening classes to learn to weld for Hobbby work, making bits off garden 'art' using scrap car parts from engines/gearboxes etc., but mainly to rebuild a 40 yr old car, I think my wire and amp setting might be a smite lower getting the 'sizzling bacon' sound right to put a new wing on my 1980 Mini!! New sub, nice video blend off content, action, commentary, music.. Cheers from Lytham, Lancashire, UK... 🔧🔩🔨☺👍
Great video, I had it on while I was doing the “job list” at home. Can never have enough plate. As for the music, it was really fun to listen to while you gouged and welded, quite fitting.
The choices of injury and death are always fun in industry, even when you think it’s safe, there could always be that potential energy waiting to unleash itself upon you. Keep safe out there, and great to see the hood and breather 👍👍
Heres something you might find interesting, I grew up 2 miles from the man that invented the arc air gouging machine! His name was Myron Stepath, he was quite a character .
I find your attention to detail very inspiring!
Quality just can’t get enough 👍
Love it! Never disappointed in the content, incredible personalized channel.
Love this channel! Really next level stuff working on such huge equipment. Your stamina and authenticity are really inspirational.
Hi folks , Thank you for taking us along with you on a great project true craftsman at work fantastic
You need a two thumbs up. Quite impressive.
Another first class job Allistair. I have those 3 Engineering Workshop Practice books given to me by my Father 50 years ago who also used them as a Fitter & Turner apprentice and onwards as I did. They are still relevant today as all good practice is.
Thanks again for the insight into how to repair big problems
Respect! This isnt my industry but I love watching your videos. Never gets old. Thank you sir 👍
That's some nice work... Thanks for sharing !
Brilliant job.
First class A1 job Alistair. Thanks for letting us share your work!
Brilliant loved watching thanks
Great work, mate … I loved my life welding,,, from narrow boats,, to gates, to stove’s.. to tables.. to things of beauty… but nothing over 12mill.. plate.. loved stick.. but Tig. & mig.. save so much time. And controllable welding gives great results.
Fantastic job sir. Nice tribute young man and his books for building a lifetime career.
Back in the early 90s they were experimenting with wheat germs that's the center part when you get the Hull off of it we built the prototype machine to separate that it involved a 2 inch stainless steel cone we rolled it and it would get so freaking hard that you couldn't do anything with it and so we would send it to heat treat and at some point it just quit moving so we stuck it in a 500 ton press smashed it together and then welded it in the Press a hammer one tightly tuned Belle whoever cuts that thing apart is going to have a big surprise
Fantastic Skills and workmanship , thankyou for sharing
Great job fascinating to see how these jobs are done. What a great gift of the books.
Nice Job love those hard jobs lots of work. Planing is the key and watching you explain and then do it keeps my head in the game. Again thank you for taking the time to film and edit add the music shows your skills.
Great video! Thanks from 🇨🇦
very enjoyable....thank you so much.....Paul
I always enjoy your content, it's down to earth and real, Have a great day and keep making those great vids👍👍👍👍👍👍🥽🥽🥽🥽🥽🛠🛠🛠🛠🛠🚜🚜🚜🚜🚜
Mad scrambling for the water bottle always gets ya blood pumping. Good save, especially wearing all that gear and back ground noise.
You are a true craftsman friend.
When you first moved the upper door and the hinge moved the first thing I thought that maybe the hinge pin was broken as well . I give you a great deal of credit on dismantling and I would say you needed to re- engineer all of it to add strength that the builders never designed into it properly. Monumental task . And thanks for taking time to record this endeavour as well because it gives us some insight on how such repairs are looked at and dealt with as you repair . Welding is just part of your skills you also take into consideration of why it failed and what it will take to keep it from failing again and that is a skill in it self . 👍
Great Job God Bless You and your Family!
Awesome job Alistair.. ✅👍
Great watch, helps keep me motivated for my own (much smaller) projects
I love your long videos like this, great job man
Thanks for sharing Allistair, fantastic video, love the music too.
A true craftsmen!
Lovely old Press Brake there! Great bit of kit.
Wow that was a big job Allistair lots of welding awesome work 💪💪👍👍🍺🍺🍺🍺
Epic task completed , super impressive.
Awesome work!
One of the best videos I have watched. An epic repair.
no such thing as overkill when it comes to plant repairs! :)
That was an amazing job you did on that bailer awesom. Thanks for sharing.
Great job, master machinist and welder.
Love your work ethic. Watching from 🇨🇦
Excellent Job.
Mechanical engineering. You're the best I've seen. You take that structural work to another level you know what everybody says we were all put here for a special reason I think you found yours.. God bless you and yours... be safe my friend incredible work
You're the Man !
Catching on fire is definitely not the ideal way to stay warm on a cold day in the shop! But one hell of an interesting way to make a living.
Love that synthesizer music in the background
Right on man! I like these longer videos. You're good at what you do that's for sure. And it's a pleasure to check it all out while o drink some coffee and wait on the day light. Northern Michigan here by the way. 4:55 A.M and just about 20° Fahrenheit. Suppose to snow more today. I put together a waste oil heater yesterday. Hot unit!! Well...stay warm and stay safe.
Amazing!
There are a lot of welding shows on TH-cam but few that combine huge machinery and engineering as well. That combined with your welding skill and presentation style always makes for fascinating interesting videos. The close up torch action just shows what hours of practice can do and why my welds are crap in comparison given I only weld infrequently. I would be surprised if that machine breaks again at that point it must be ten times stronger than new.
Great work and thanks for explaining why you do certain things a certain way with all the forces at play