How to Rebuild a GM 9.25 Front Differential: 3/4 and 1 ton Chevy, GMC Trucks

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  • เผยแพร่เมื่อ 31 ก.ค. 2019
  • This video describes in detail how to rebuild the front differential in any GM truck with an independent front suspension. Although this video specifically shows how to rebuild an AAM 9.25 front diff, you can use this video to rebuild your 8.25 front differential as well.
    Consider buying your Rebuild kit through one of the following links to help support this channel! Note: I am an Amazon Associate and earn a small percentage from purchases made at any of the following Amazon links. The price is the same whether you use these links or not.
    GM 9.25: amzn.to/2LW9EnE
    GM 8.25: Yukon amzn.to/2LV445b
    USA Standard amzn.to/3124uKu
    I also used the following lubricants and adhesives:
    3 Quarts Mobile 1 75w90 Full synthetic. amzn.to/2LV4cSd
    Ultra Black Permatex Gasket Maker amzn.to/2YzUhHD
    Thread Sealant amzn.to/2Yw4rcl
    Gear Marking Compound amzn.to/2Kc9Ihe
    Vaseline amzn.to/336WZ6U
    Brakleen amzn.to/31a3Jz6
    Here is a list of tools you likely won't have and should purchase:
    Brass Punch amzn.to/31j2EVR
    Dial Indicator with Stand amzn.to/2LVd2iy
    Inch/lb torque wrench amzn.to/2Mx3slK
    Kent Moore J36615A Spanner Wrench
    2-Jaw Puller (mine is a Snap-On) amzn.to/2Ozgguu
    Shop Press amzn.to/313PBaq
    1 1/4 inch socket amzn.to/2YFMQ1q
    Here are a lists of tools you may be able to find as a loaner tool at your local auto parts store. If not, I'm posting links to where you can buy them.
    Axle Flange Puller amzn.to/2YCiugj
    Slide Hammer amzn.to/317uUud
    Bearing Separator amzn.to/2yxsFEc
    Race Installer Set (Wish I had this bigger set) amzn.to/31dxXBl
    (i had a smaller set like this: amzn.to/2LUr6cl)
    Pilot Bearing Puller amzn.to/336ZR3G
    Other Tools I used:
    Air Ratchet amzn.to/2yxu0Le
    Impact amzn.to/2YzgelR
    Punch Set amzn.to/2GJGkNc
    Sledge Hammer amzn.to/2SZFdh7
    Deadblow Hammer amzn.to/2LVqPpI
    Claw Hammer amzn.to/2GGKc1o
    Torque Wrench amzn.to/2LU2Tmz
    Dremel with Cut Off tool amzn.to/2YAlpq0
    Socket set amzn.to/2SYMzl6
    24mm socket amzn.to/2SZrHKE
    Brass Hammer amzn.to/2ywHCq6
    Parts Washer amzn.to/2GBGdTN
    MAP Torch
    Link to How To Remove Your Differential Video: • Video
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ความคิดเห็น • 71

  • @scottresch9912
    @scottresch9912 4 หลายเดือนก่อน

    You are the most true to form realistic day garage mechanic I have seen. I will differ to you from now on on my gmc 3500 repairs if you have a video on it. Thank you for being a straight shooter.

    • @FarmDad
      @FarmDad  4 หลายเดือนก่อน

      Really appreciate that. Means a lot to me.

  • @mr.thomas7590
    @mr.thomas7590 3 ปีที่แล้ว +3

    I respect your hard work and dedication to this job. I watched it and learned a lot. Gonna rebuilt my 8.25 this spring! Peace and Blessings. I am subscribing.

    • @FarmDad
      @FarmDad  3 ปีที่แล้ว

      Thanks! It's definitely a job but will save you a bunch of money.

  • @oldpartsnrust
    @oldpartsnrust 4 ปีที่แล้ว +1

    Great Job!!! Hope she holds up for you. I am in the middle of doing mine using your video. I had the transfer case replaced about 5 yrs ago and they left off the front driveshaft boot. This caused the front driveshaft to seize in the transfer case output shaft and it then hammered the output shaft bearings in the transfer case as well as the pinion bearings in the front diff. Unexpected, expensive repairs. I decided to attempt all myself and videos like yours are a fantastic help!

    • @FarmDad
      @FarmDad  4 ปีที่แล้ว +1

      Only way to know a job is done right is to do it yourself. This one was done 11 months ago and is working flawlessly. I use my 4-wheel drive daily too as we have a 90 acre farm that's only accessed by miles of dirt roads.

    • @oldpartsnrust
      @oldpartsnrust 4 ปีที่แล้ว

      @@FarmDad I hear you! I was a professional mechanic for 20 or so years until I hurt my spine. I can't even count the number of times where I had to rework what someone else had done. Glad to hear it's going strong. I had to do this as part of a frame swap and still think it's worth it considering the "quality" of what they are making nowadays. Seems everything is now half as strong and fails right after the warranty!

    • @mrmotofy
      @mrmotofy 3 ปีที่แล้ว

      @@oldpartsnrust Yep they can pretty much everything so exact these days I swear it engineered obsolescence and failures. But a lot can be avoided by changing fluids.

  • @IBWatchinUrVids
    @IBWatchinUrVids 3 ปีที่แล้ว

    Great video, thanks for taking the time to show all the details.

    • @FarmDad
      @FarmDad  3 ปีที่แล้ว

      Glad it helped!

  • @rodleypumpkins4174
    @rodleypumpkins4174 4 ปีที่แล้ว

    I’m about to attempt this and man you make it look about as hard as I figured it would be. Torches and home made tools lol.

  • @7362Carlos
    @7362Carlos 2 ปีที่แล้ว

    Thanks for showing these I learn very much.

    • @FarmDad
      @FarmDad  2 ปีที่แล้ว +1

      Glad to do it! Appreciate you.

  • @jacojanks5985
    @jacojanks5985 4 ปีที่แล้ว

    Great video. I just did a 8.25 and had a hell of a time removing and installing the pinion races. Seating was stripping out 1/2” all thread. Ended up hammering and pressing. It was a pain.

    • @FarmDad
      @FarmDad  4 ปีที่แล้ว

      That's my least favorite part of the whole job.

  • @spelunkerd
    @spelunkerd 3 ปีที่แล้ว

    This was really helpful, nice job!

    • @FarmDad
      @FarmDad  3 ปีที่แล้ว

      Thanks! Glad to hear it!

  • @paulwhite8265
    @paulwhite8265 ปีที่แล้ว

    Old school! Love it. Thanks for the great video.

    • @FarmDad
      @FarmDad  ปีที่แล้ว

      Most welcome!

    • @BatGS
      @BatGS 8 หลายเดือนก่อน

      "Old school"?

  • @derrickmendoza4173
    @derrickmendoza4173 4 ปีที่แล้ว

    This vid helped a ton. You got yourself all other subscriber

    • @FarmDad
      @FarmDad  4 ปีที่แล้ว

      Glad to hear it! Appreciate you!

  • @pacora07
    @pacora07 3 หลายเดือนก่อน

    I am doing the same job on a 2004 chevy astro. and you made a good point, since you are using the same gears and all that, I just do not see the reason to put paint marking on the gear.and trying to do if would were rebuilding the rear differential where is more to it, but your video gave a couple ideas for my project.

    • @FarmDad
      @FarmDad  3 หลายเดือนก่อน +1

      Glad you found some helpful things here 👍👍

  • @mrmotofy
    @mrmotofy 3 ปีที่แล้ว

    For that shop press get the Harbor Freight Pneumatic bottle jack, it makes life so much more convenient

    • @FarmDad
      @FarmDad  3 ปีที่แล้ว

      That's definitely a nice upgrade.

  • @Nadimarco90
    @Nadimarco90 ปีที่แล้ว

    Hey great job man will this work for 02 Escalade front diff

  • @fatt-ass-pro
    @fatt-ass-pro 2 ปีที่แล้ว

    DADs FIX THINGs...!!! GREAT INFO... NAILED IT...!!!

    • @FarmDad
      @FarmDad  2 ปีที่แล้ว

      Yes we do. Thanks!

  • @500hardcore
    @500hardcore ปีที่แล้ว

    Thanks for the video. @ 1:11:00 is that bearing the same size as the shaft/tube bearings?

  • @brentfrederick6576
    @brentfrederick6576 4 ปีที่แล้ว

    You need to put the silicone inside the bolt holes. When you put the silicone on first you get your hands and parts in it.

  • @davewolf8869
    @davewolf8869 3 หลายเดือนก่อน

    Nice video!

    • @FarmDad
      @FarmDad  3 หลายเดือนก่อน

      Thanks! 😁

  • @SWTWHITEGSR
    @SWTWHITEGSR 2 ปีที่แล้ว

    Good video didn’t see you add oil on bearings for pinion. But very detailed video .

    • @FarmDad
      @FarmDad  2 ปีที่แล้ว +1

      Thank you.

  • @xXxjoemanxXx
    @xXxjoemanxXx 2 หลายเดือนก่อน

    How bad would it be to replace the driver axle without the retaining ring, my ring broke and don’t really want to wait for the dealership to get it plus without it I assume replacing the seal would be easier in the future

  • @shanerproductions
    @shanerproductions 2 ปีที่แล้ว

    How did you hold the yoke/pinion when trying to crush the pinon sleeve, I cannot get mine crushed to save my life!

  • @ShaunStuto
    @ShaunStuto 7 หลายเดือนก่อน

    I was warned when opening the case that I could screw up the timing. How do I prevent this? Thank you!

  • @quackster970
    @quackster970 3 ปีที่แล้ว

    Do you know where i can buy the inner axel a connector gear

  • @matthewberry2953
    @matthewberry2953 4 ปีที่แล้ว +1

    Very informative video. I have an 05 Chevy 2500 HD. I was wanting to know, and Ive been searching, if there was anything that can help with the front end? I was having my front diff worked on and I was asking if there can be a locker or a limited slip installed. Everyone was saying that because it is an IFS, whatever is in there is in there and cannot be swapped. Any thoughts?

    • @FarmDad
      @FarmDad  4 ปีที่แล้ว

      You can get a locker. It's been awhile, but last I checked, they don't make e-lockers anymore so you have to get an air one.

  • @davidhatzenbuhler6888
    @davidhatzenbuhler6888 4 ปีที่แล้ว +1

    Always wear a glove or wrap the pinion with a rag.
    It'll make it easier to avoid dropping it on the floor and slicing up your paw.

    • @FarmDad
      @FarmDad  4 ปีที่แล้ว

      Agreed! Haha

  • @blairjosephbernard2011
    @blairjosephbernard2011 3 ปีที่แล้ว

    Can you also put a locker kit in them as well just wondering

    • @FarmDad
      @FarmDad  3 ปีที่แล้ว

      Yes sir. I regret not putting one in mine. I didn't have the money at the time, but now I live off a red clay road and it would be useful on muddy days when I'm pulling my dump trailer.

  • @insane97ram
    @insane97ram ปีที่แล้ว

    I just took mine apart. A large washer fell out when I was moving that inner sleeve to punch the shaft out. Any idea where that goes

    • @FarmDad
      @FarmDad  ปีที่แล้ว

      Man, I hate when that happens. I don't know off hand, but I bet you'll get it figured out. There's probably parts diagrams online somewhere too

    • @tommypelletier4781
      @tommypelletier4781 ปีที่แล้ว

      @@FarmDad I ended up figuring it out. When I slid the pin down to punch the drivers side shaft out the washer/spacer fell out of one of the 4 gears in the center. Figured it out once I got it all apart. This video was perfect. Just got my truck back together yesterday and all is working well.

  • @kevinday4490
    @kevinday4490 4 ปีที่แล้ว

    Dude that looks like it took you 5 weeks to do, but thank you for putting this video on here. I am considering tackling this project on my LBZ but I'm still nervous about it since I've never done anything with an axle. Most worrying part is setting backlash and checking the pattern. I'd like to find a book on doing this so I can really keep track of each step so if you know of any it would be really helpful.

    • @kevinday4490
      @kevinday4490 4 ปีที่แล้ว

      P.S. I hit that subscribe button just for the fact you have this video.

    • @FarmDad
      @FarmDad  4 ปีที่แล้ว +1

      Thank you! I don't know of any good books, unfortunately. It definitely took me longer than I wanted, but that was mostly because of constant interruptions from my 4 kids.

  • @David-yy7lb
    @David-yy7lb 4 ปีที่แล้ว

    Those differentials have a weak link and it's the powdered metal disconnect sleeve how I know I busted mine snow plowing so I surfed the internet and found a billet metal disconnect sleeve and it's much stronger than the powdered metal sleeve

  • @neighborhoodlawncare9872
    @neighborhoodlawncare9872 3 ปีที่แล้ว

    My question is, what made you decide too work on such a hard project. I’m having troubles with my four wheel drive and happen to come across your video. But I don’t remember why you took this project on. Did you just want to upgrade some parts or was this a project you been meaning to tackle awhile ago. I will be a subscriber cause your video is well put. Thanks for the pointers. I have a feeling this is my next project.

    • @FarmDad
      @FarmDad  3 ปีที่แล้ว +1

      I was getting a grinding noise coming from the differential because a bearing had gone bad. I regret not putting a locker in it while I was in there because I now live on a super muddy red clay road.

    • @neighborhoodlawncare9872
      @neighborhoodlawncare9872 3 ปีที่แล้ว

      @@FarmDad mine started last week out of no where. Thought I had to reprogram the code. What a nightmare that was. The re-code helped a little but that sound is still there. After watching your videos everything makes sense. Great job on improvising tools , its like you read my mind. Lets just hope my bearing are the only thing that is wrong with mine. Glad to of subscribed to your channel, I am in the same boat as you when it comes to fixing my truck. Who knew kids would be such a distraction...... but we always get it done.

    • @FarmDad
      @FarmDad  3 ปีที่แล้ว

      @@neighborhoodlawncare9872 exactly. Good luck with the job.

  • @caseynagy9098
    @caseynagy9098 ปีที่แล้ว

    Where can I get a complete rebuild kit

    • @FarmDad
      @FarmDad  ปีที่แล้ว

      I should have links in the video description.

  • @jdonez8347
    @jdonez8347 ปีที่แล้ว

    😂😂😂 stuck on tryin to pull the gear off that exposes the clip holding the axle on the passenger side...anyone have a puller part number I can buy? 😅😅

  • @VanquisherUSMC
    @VanquisherUSMC 4 ปีที่แล้ว +1

    Jokes on me, you time traveler! I saw the watch and sweatshirt!!!

    • @FarmDad
      @FarmDad  4 ปีที่แล้ว

      Yeah, I am a stay-at-home of 4 kids so projects like this get tackled a little at a time, whenever I can sneak out to the garage.

  • @shimaze5479
    @shimaze5479 4 ปีที่แล้ว

    Sure am glad the crocks didn't last too long! That was really bothering me a lot. Men should never wear crocks! ...It's just wrong

    • @FarmDad
      @FarmDad  4 ปีที่แล้ว +4

      Haha, they're perfect for slipping on and off when you are constantly running in and out of the house to check on the kids. Real men don't give a crap about what they look like, lol.

    • @shimaze5479
      @shimaze5479 4 ปีที่แล้ว +2

      @@FarmDad Its all good. You can wear whatever you want. I just couldn't let it go unnoticed :-)

    • @Realmccoymowers
      @Realmccoymowers 4 ปีที่แล้ว +1

      I see both sides of this

  • @lionelyarde7465
    @lionelyarde7465 2 ปีที่แล้ว

    P

  • @lionelyarde7465
    @lionelyarde7465 2 ปีที่แล้ว

    Ll

  • @jimbob6048
    @jimbob6048 ปีที่แล้ว

    Good informative video…………. do you don’t own a table? Neanderthal way of working

  • @BatGS
    @BatGS 8 หลายเดือนก่อน

    Greetings: Real 4x4s do not have IFS.