That spark plug was genius hack and it make sense as ceramic friction drills are a thing. Its more durable, abrasive resistant and isolator so it dont suck up the heat from the part.
Отличный и надёжный способ для соединения различных деталей из разных сплавов, постоянно его использую в процессе работы на производстве. Правда почему то некоторые марки сталей не хотят сваривается подобным образом.
Wow, this is amazing! This opened up a whole new range of capabilities for my lathe work! What an effective technique for necking-down tubes! The welding of dissimilar metals is extremely interesting as well! (As others have said, what would be ideal would be something like a chuck mounted on a live center, with a pin to keep it from rotating until you were ready to stop the process.)
Hi, with this technique, I also increased the level of precision and reliability, I'll leave you the link to the video! th-cam.com/video/4G69OiW6KDQ/w-d-xo.html
You can but the weld is maybe not really good. In addition the weld will be much better if the lathe could stop really quickly. Otherwise the heat will go down while the machine is slowing down and the weld will end up not as good as it could be.
If you had the setup to loosen up a break so the other part can turn along instantly, it would be great. I would have liked to see the test at the end with the other welds too.
Thanks for sharing! The most interesting part to me was the friction welding of the different materials. Aren't these materials not combinable with conventional welding??!
Hi, it is possible to weld different alloys together with an addition of material that acts as a binder, but it is only a superficial welding! Instead, with friction welding, the welding starts from the center to the outside, this binds the two metals over the entire surface, making them more robust.
😍😍fighissimo! Stavo pensando che forse si potrebbe migliorare se la contropunta inizialmente ferma, negli ultimi secondi della saldatura , potesse essere liberata dal blocco e potesse girare ad unisono con il pezzo montato sul mandrino! Tipo una contropunta su cuscinetti, dove possa essere bloccata e sbloccata! Questo , almeno a sensazione, mi da l'impressione che i tue pezzi in fusione , rimangono fusi , invece di subire un raffreddamento, dove una parte continua a girare e l' altra rimane ferma! E' solo una mia sciocca sensazione?
Ciao, hai ragione... Riuscire a liberare la rotazione della contropunta al momento giusto, renderebbe ancora più robusta la saldatura! Però le forze in gioco sono "importanti" soprattutto con diametri maggiori, sarebbe necessario realizzare una contropunta con un sistema di bloccaggio davvero robusto... Ovviamente tutto si può fare, ma è necessario valutare bene se il gioco vale la candela!
è una soluzione che può andare bene se devi fare un numero limitatissimo di particolari, perchè con una rotazione elevata, nel momento dell'apertura si crea uno sfregamento che deteriora rapidamente le griffe del mandrino... Se c'è la necessità di creare più pezzi saldati con questo metodo, è molto meglio costruirsi una contropunta ben dimensionata!
Brutal machine workout but beautiful to behold; both the process and the end products. One day though, one of those spark plugs is going to let go and he'll end up with a ceramic third eye.
Hi, this processing technique is actually safe! Even if a car spark plug breaks, nothing happens, because at most it can fall into the chip container. In any case it is always necessary to use protections on the lathe and a fume extractor.
This was very interesting, I have zero experience with machining, but I see no one concerned about the integrity of the spark plug failing. Like the sideloading on an item that is not intended for any sideloading at all is kinda scary no? I guess you get a feel for how strong the ceramic is. Safety squints are hopefully on regardless of what your lathing. Very cool techniques.
Ciao, in realtà se il tornio ha una certa potenza e una struttura adeguata, non ci sono problemi di usure anomale... Ci sono certi materiali bonificati che sono decisamente più difficili da lavorare!
How would its integrity perform over a long period as these dissimilar metals usually create an electrolysis effect (rusting them apart.) I have seen this process done with explosives, but have always wondered how the long term effect would be. Would they simply rust apart. Please do this test and get beck to us. Thank you, I love your channel.
Try using Stellite, which is highly resistant to high heat degradation due to its ceramic component. Plus it's tolerant to intense high temperature, to shock, and extremely ridged. I have used stellite cutter bars for lathe turning work. Mostly used for profile shape cutting tool for lathe.
Hi, when high temperatures are reached the metal becomes malleable, so you can easily make passes of 2 - 3 mm, but it is difficult to give a precise answer, because it depends a lot on the type of lathe, the type of metal, the thickness, etc. ...
Hi, I've tried various techniques and I've noticed that reducing the end of the candle makes it more delicate... I think I've found a good compromise with the technique I show in this video! th-cam.com/video/4G69OiW6KDQ/w-d-xo.html
Hi, when working on galvanized pipe it is always better to have a fume extractor, to avoid breathing the gases produced during the work! In the end it is no different from the welding that is commonly done on galvanized pipes...
Hi, the thin tubes were 1.5 mm, with the reduction they reached 2 mm thick. I have never subjected the parts to high testing pressures, so I am unable to provide you with specific data.
Hi, if you have a tailstock that can be released during rotation, you can stop the lathe gently, however with a fixed tailstock you need to stop immediately
Hi, you're right... this video has the sole purpose of informing users that with traditional machines you can still carry out "unusual" but very useful processes! In my case, the passion for machine tools led me to look for increasingly high-performance equipment, even if I am just a hobbyist....
In reality, bearings and other sensitive parts are not affected by this type of processing, because the material becomes extremely malleable. The processing of eccentrics or hardened materials is a different matter... obviously it always depends on the skills and competences of the user.
good job, but that's not the right way to friction weld in order for the weld to be actually strong the machine has to stop turning immediately. your welds will not hold much
It seems English videos have been depleted of informative things, time to check different languages. Never seen a lathe spin so fast before. Was counting the fingers to check if any accidents happened.
una candela automobilistica taglia il materiale, il che è indesiderabile perché crea punti deboli nella parte. Se il metallo è sufficientemente sottile, esiste il rischio di tagliare parte del pezzo
![⭐️( ลอยกระทง 2024 ) Ver. แดนซ์ Remix BY [ ดีเจกิต รีมิกซ์ ]](http://i.ytimg.com/vi/rMWOLhgXUHc/mqdefault.jpg)
I'm a Tool & Die Maker and while I did know about this. I never had a reason to do it. Still fun to watch.. thanks!
Awsome thanks for sharing I have been a machinist for 30 years and never seen this simple technique, just goes to show you are never too old to learn.
I ran out to the shop and fired up the lathe , it actually worked well. I used a end of a broken drill bit and made a water nozzel😂
Thanks, I couldn't understand a word, but the video explained perfectly!
The subtitles are in english.
Impressive work and important information to learn..thank you!
I’ve seen several lathe videos. But this was the best.
Интересно.Разные металлы я так еще не сваривал.Респект и уважуха)
Wonderful demonstration, thank you for making this video.
Thanks.. love the spark plug use..
Absolutely beautiful. Thankyou for the insight to your techniques and knowledge.❤❤❤❤
That spark plug was genius hack and it make sense as ceramic friction drills are a thing. Its more durable, abrasive resistant and isolator so it dont suck up the heat from the part.
How about spark plug for jack hammer drill? I think spark plug is fragile.
Отличный и надёжный способ для соединения различных деталей из разных сплавов, постоянно его использую в процессе работы на производстве. Правда почему то некоторые марки сталей не хотят сваривается подобным образом.
Wow, this is amazing! This opened up a whole new range of capabilities for my lathe work!
What an effective technique for necking-down tubes! The welding of dissimilar metals is extremely interesting as well!
(As others have said, what would be ideal would be something like a chuck mounted on a live center, with a pin to keep it from rotating until you were ready to stop the process.)
Hi, thank you... Thanks to user comments, new interesting ideas actually emerge!
The fuze welding bit should be standard in your machinist training. The spark plug trick looks cool though.
most interesting thing i´ve seen on youtube for a long time
Really impressed.Never come across this before.I want to have a go but not sure my Myford Super 7 will run that fast. So good to know about though.
Hi, thank you... It's best to try with small parts....
Que experiência incrível!
👍🏼👏🏼👏🏼
Wow beatiful vary good 👍🏻💯💯
Fantastic 👌👏
Thanx. I learned a bit today.
Çok güzel bilgiler ve etkileyici anlatım için teşekkür ederim
Well that will certainly lower tooling costs. Nice hack.
Hi, with this technique, I also increased the level of precision and reliability, I'll leave you the link to the video! th-cam.com/video/4G69OiW6KDQ/w-d-xo.html
Good stuff! Will copy!
Imbottitura per attrito 👍👍 fantastico... ovviamente con inserto d'acciaio per utensile comunque veramente certosino😉😉💪💪
Mi scuso Imbutitura 😊😊
I was shocked to see but then I understand
Very good
I'm not certain if you are a bloody genius or if you are stark raving mad! Maybe a bit of both! To say the least, that was impressive!
In any case I like your comment! THANK YOU ;)
Awsome. Thanks for your idea.
Adorei 👋👋👋👋👋👋são Paulo 🇧🇷
didn't know you could friction weld dissimilar metals. that's pretty cool
You can but the weld is maybe not really good. In addition the weld will be much better if the lathe could stop really quickly. Otherwise the heat will go down while the machine is slowing down and the weld will end up not as good as it could be.
If you had the setup to loosen up a break so the other part can turn along instantly, it would be great.
I would have liked to see the test at the end with the other welds too.
@@C42ST3N yeah i noticed that. i thought there was some sort of braking used when doing friction welding. that slowed down instead of stopping.
@C42ST3N maybe just loosening the stationary chuck while the lathe was spinning would work
very cool tricks
Maravilloso, alucinante, bárbaro!!!
Me volví a enamorar ❤❤❤
Saludos desde Paraguay 🇵🇾🇵🇾🇵🇾🇵🇾
Very cool!
Maravilloso!!!!
Wow. Outstanding!!..........Kudos...........Z
Beautiful.
Отличное видео, спасибо
Very nice work
Деякі прийоми вже роками використовував ,а от кулька з трубкою👍👍Дякую
Ottimo lavoro!
Molto biene!
عمل ممتاز وتقنيه راقية شكرآ جزيلآ
Thanks for sharing! The most interesting part to me was the friction welding of the different materials. Aren't these materials not combinable with conventional welding??!
Hi, it is possible to weld different alloys together with an addition of material that acts as a binder, but it is only a superficial welding!
Instead, with friction welding, the welding starts from the center to the outside, this binds the two metals over the entire surface, making them more robust.
Molto biene!!!!
😍😍fighissimo! Stavo pensando che forse si potrebbe migliorare se la contropunta inizialmente ferma, negli ultimi secondi della saldatura , potesse essere liberata dal blocco e potesse girare ad unisono con il pezzo montato sul mandrino! Tipo una contropunta su cuscinetti, dove possa essere bloccata e sbloccata! Questo , almeno a sensazione, mi da l'impressione che i tue pezzi in fusione , rimangono fusi , invece di subire un raffreddamento, dove una parte continua a girare e l' altra rimane ferma! E' solo una mia sciocca sensazione?
Ciao, hai ragione... Riuscire a liberare la rotazione della contropunta al momento giusto, renderebbe ancora più robusta la saldatura! Però le forze in gioco sono "importanti" soprattutto con diametri maggiori, sarebbe necessario realizzare una contropunta con un sistema di bloccaggio davvero robusto... Ovviamente tutto si può fare, ma è necessario valutare bene se il gioco vale la candela!
@@newtech5042montare un mandrino con chiave, e svitarlo al momento giusto, no?
è una soluzione che può andare bene se devi fare un numero limitatissimo di particolari, perchè con una rotazione elevata, nel momento dell'apertura si crea uno sfregamento che deteriora rapidamente le griffe del mandrino... Se c'è la necessità di creare più pezzi saldati con questo metodo, è molto meglio costruirsi una contropunta ben dimensionata!
@@newtech5042 Grazie per le info!! 👍👍👍👍🤗🤗💜💜
não é um sentimento bobo, é um brilhante raciocínio! 👍
3:51 THX sound effect 😂😂
Molto interessante
Ciaoo
ΠΟΛΥ ΚΑΛΟ VERY GOOD
The bend test at each welded joint would be a good strength test for the mixed alloys.
Brutal machine workout but beautiful to behold; both the process and the end products. One day though, one of those spark plugs is going to let go and he'll end up with a ceramic third eye.
Hi, this processing technique is actually safe! Even if a car spark plug breaks, nothing happens, because at most it can fall into the chip container.
In any case it is always necessary to use protections on the lathe and a fume extractor.
This was very interesting, I have zero experience with machining, but I see no one concerned about the integrity of the spark plug failing. Like the sideloading on an item that is not intended for any sideloading at all is kinda scary no? I guess you get a feel for how strong the ceramic is. Safety squints are hopefully on regardless of what your lathing. Very cool techniques.
Very nice
Interessante, non so se faccia bene al tornio ma molto interessante 😉👍
Ciao, in realtà se il tornio ha una certa potenza e una struttura adeguata, non ci sono problemi di usure anomale... Ci sono certi materiali bonificati che sono decisamente più difficili da lavorare!
Obrigado😊
calidad de demostracion saludos amigo
How would its integrity perform over a long period as these dissimilar metals usually create an electrolysis effect (rusting them apart.) I have seen this process done with explosives, but have always wondered how the long term effect would be. Would they simply rust apart. Please do this test and get beck to us. Thank you, I love your channel.
Fantastic content
Amazing
Try using Stellite, which is highly resistant to high heat degradation due to its ceramic component. Plus it's tolerant to intense high temperature, to shock, and extremely ridged.
I have used stellite cutter bars for lathe turning work. Mostly used for profile shape cutting tool for lathe.
Hi, thank you for the precious advice, a new video will be released this Sunday with really excellent results, if you care to watch it....!
ciekawe! brawo!
Bravo
😮👍
In the first example with the thin tubing, how far did you advance the crossfeed saddle for each pass?
Hi, when high temperatures are reached the metal becomes malleable, so you can easily make passes of 2 - 3 mm, but it is difficult to give a precise answer, because it depends a lot on the type of lathe, the type of metal, the thickness, etc. ...
Nice video, but be careful about touching the spinning work, as it could be a fatal mistake. Recommend to look up industrial lathe accidents.
ooooh so THIS is what ancient civilization parts are used for!
Maybe if you put more chamfer on the edge of the spark plug it wouldn't remove as much material ? I don't know, just wondering.
Hi, I've tried various techniques and I've noticed that reducing the end of the candle makes it more delicate... I think I've found a good compromise with the technique I show in this video! th-cam.com/video/4G69OiW6KDQ/w-d-xo.html
Spark plug insulators are almost pure aluminum oxide! Very high temperature resistance.
Фантастико. А если свечу заточить как резец?
Have you tried this with a carbide blank as the tool?
Heating galvanized pipe might release toxic gas?
Hi, when working on galvanized pipe it is always better to have a fume extractor, to avoid breathing the gases produced during the work! In the end it is no different from the welding that is commonly done on galvanized pipes...
Толково!!!
Такой обработкой, я занимался в долеком 1985 году. В чем новшествт?
mindblowing
....... а вот сварка металлов на моллекулярном уровне -- это интересно !
Yep, the key to making shell casings at home is suddenly demystified, lol.
I'd like to see the gun those bullet shells fit? Wahoo, gonna kick like a mule!😂
How much material is removed and what is the Wall's final thickness, is the pressure rating lower at the narrowed part?
Hi, the thin tubes were 1.5 mm, with the reduction they reached 2 mm thick. I have never subjected the parts to high testing pressures, so I am unable to provide you with specific data.
🎉🎉🎉
Nice ❤❤❤❤🤩🤩🤩🤩🤩🤩🤩🤩👍👍👍👍👍🚿🚿🚿🚿
А не слишком ли плавно останавливается шпиндель? Хотя, если перегреть, наверное пофиг.
ممتاز
could you friction weld with this technique? spark plug?
Hi, honestly I have never tried to friction weld two parts with the help of a car spark plug...
You could try hot work steel (i dont know the real english name) its made to be used at glowing temp.
Sensacional
Con bujías e imanes puedes lograr hacer lámparas que enciendes y apagan... interesante
wow.
Hi, thanks... if you liked this video, I recommend you watch the video that will be released on Sunday...
I thought you always had to come to a sudden stop when friction welding ??
Hi, if you have a tailstock that can be released during rotation, you can stop the lathe gently, however with a fixed tailstock you need to stop immediately
Na ja!
+ Material Stück ist gehärtet 😎50%
Effekt i v i t ä t
A lot of people do not know of this process because very few hobbyists laths have the raw power needed to do that.
Hi, you're right... this video has the sole purpose of informing users that with traditional machines you can still carry out "unusual" but very useful processes! In my case, the passion for machine tools led me to look for increasingly high-performance equipment, even if I am just a hobbyist....
How are the spindle bearings doing
In reality, bearings and other sensitive parts are not affected by this type of processing, because the material becomes extremely malleable. The processing of eccentrics or hardened materials is a different matter... obviously it always depends on the skills and competences of the user.
First Thing, maybe a tungsten carbide milling shank would be better.
Que top
good job, but that's not the right way to friction weld
in order for the weld to be actually strong the machine has to stop turning immediately. your welds will not hold much
Привет от Доктора Дью.
Que crack!
Интересный патрон таких не видел
👍
It seems English videos have been depleted of informative things, time to check different languages. Never seen a lathe spin so fast before. Was counting the fingers to check if any accidents happened.
Gracia! (Erevan)
una candela automobilistica taglia il materiale, il che è indesiderabile perché crea punti deboli nella parte. Se il metallo è sufficientemente sottile, esiste il rischio di tagliare parte del pezzo
I guess that you might want to heat treat a steel tube that is formed in this way..
Be careful with the galvanized tube. When heating Zn that much, you can create vapours that are harmful.