TSMC's First Breakthrough: The Copper/Low-K Interconnect Transition

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  • เผยแพร่เมื่อ 21 พ.ย. 2024
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ความคิดเห็น • 597

  • @ChrisCiber
    @ChrisCiber ปีที่แล้ว +1154

    Niche is best. General overviews are a dime a dozen. I want the deep lore. The kind professors try to hide from us behind 3 inch thick hardcovers.

    • @dine9093
      @dine9093 ปีที่แล้ว +36

      > Niche is best.
      It's even better when pronounced the right way!! :D

    • @quest1227
      @quest1227 ปีที่แล้ว +6

      you're thinking too large
      @@lucasrem

    • @TheHilariousGoldenChariot
      @TheHilariousGoldenChariot ปีที่แล้ว +3

      My exact thoughts

    • @chunqk
      @chunqk ปีที่แล้ว +41

      Lore so deep that you commented 2 months ago on a video less than an hour old!

    • @lucasrem
      @lucasrem ปีที่แล้ว +2

      @@dine9093 You never make any money on niche products.
      Pronounced it, we understand him, are you non native ? China India levels of English you need ? US failed too !

  • @matthewhayes7671
    @matthewhayes7671 ปีที่แล้ว +173

    "Idk guys this video is pretty niche and probably won't do well -"
    Goes on to unroll the most fascinating semiconductor historical deep-dive with ample visual aid and citations.
    I love this channel so much.

  • @thehobbyjournal
    @thehobbyjournal ปีที่แล้ว +561

    "Semiconductor manufacturing is literally black magic. All of this just barely works, man." My favorite quote of this episode.

    • @etmax1
      @etmax1 ปีที่แล้ว +14

      What is also interesting is that more and more SW makes it possible. I'd wager that in the last 8 years SW and modelling has contributed more advancement than materials science.

    • @zvorenergy
      @zvorenergy ปีที่แล้ว +10

      Quantum mechanics is spooky action at a distance. Happy Halloween🎃

    • @jimburris
      @jimburris ปีที่แล้ว +2

      We began developing copper interconnect twenty plus years ago.

    • @hiddendrifts
      @hiddendrifts ปีที่แล้ว +1

      @@etmax1 "sw"?

    • @etmax1
      @etmax1 ปีที่แล้ว +13

      @@hiddendrifts Yes software, they use GPU farms to calculate the optical aberrations that are needed to make the photo mask produce the actual desired pattern on the silicon. They also use evermore complex software to run the thermal and electrical timing behavioural simulations on their logic designs to know whether their chosen layout will actually work. Black magic I say 🙂

  • @miinyoo
    @miinyoo ปีที่แล้ว +300

    The drama of the semiconductor industry is long, wide and varied; not just the interconnection of transistors but the players themselves. Always a good time to get a glimpse into that world.

    • @PrograError
      @PrograError ปีที่แล้ว +2

      how many players are there these days? I know China (PRC) has some government grown fabs and companes, but the major ones are TSMC, Intel, Samsung, Qualcomm (NVIDIA and AMD I heard is just contractors/ designers, not main players, just like with Apple)

    • @makisekurisu4674
      @makisekurisu4674 ปีที่แล้ว +3

      IBM still makes stuffs

    • @PainterVierax
      @PainterVierax ปีที่แล้ว +5

      @@makisekurisu4674 They do but like this copper interconnect story they rarely go past the research domain to make industrial manufacturing.

    • @nntflow7058
      @nntflow7058 ปีที่แล้ว +1

      It's messier than the housewive of New jersey.

    • @rexxbailey2764
      @rexxbailey2764 ปีที่แล้ว

      LOLS REALLY!!??? 😀😂 HOW ELSE SO!?? DOES SOUND INTERESTING! 😄

  • @wt29
    @wt29 ปีที่แล้ว +194

    Thanks Jon, as usual a brilliantly researched topic. As another commenter stated "Niche is good". In the years to come, you will be regarded as the definative semiconductor historian.

    • @me0101001000
      @me0101001000 ปีที่แล้ว +8

      He's become a resource for me to stay updated on the industry even after I decided on changing my line of work.
      When I was an undergrad, I started off wanting to eventually go into chip manufacturing, but halfway through, I shifted towards energy conversion and storage. I rely on this channel as one of the ways I still stay informed about the semiconductor industry.

  • @jimpad5608
    @jimpad5608 ปีที่แล้ว +256

    FYI - when chip frequencies approach microwave (about one GHz) , the regular resistance and capacitor functions become really weird. For many years of my career, designing circuit boards was fairly easy. Then system frequencies approached one GHz and beyond and we had to use microwave design rules where a wire was no longer a wire but much more complex with properties like an antenna. The chip designers have also hit those restrictions which is one of the reasons very few commercial chips function beyond two GHz and all cpu/gpu makers went to multi-cpu/gpu designs.

    • @tommihommi1
      @tommihommi1 ปีที่แล้ว +35

      for by far most wires on a chip, the RC line model can be "good enough", even at very high frequencies. The medium -long haul interconnects are where it gets more tricky, but there's design rules and simulation tools that mean it's possible to make them work.
      Frequency scaling isn't limited by the interconnect, it's limited by power, primarily

    • @BB-iq4su
      @BB-iq4su ปีที่แล้ว +14

      at 10ghz the wavelength is about the same as the die edge length for cpu chips, 30mm.

    • @jameslouizbuilds
      @jameslouizbuilds ปีที่แล้ว +11

      @@Archonsxlol

    • @vincentperiolat4610
      @vincentperiolat4610 ปีที่แล้ว +2

      ​@@tommihommi1interesting, I think. I almost have a simplified, basic, cursory grasp/understanding of what you're talking about. . . 🤔 almost

    • @NegitoroIsBestShip
      @NegitoroIsBestShip ปีที่แล้ว +6

      So, none of the 8 cores of my 3700x actually clock at 4.3 ghz? They all run below 1 ghz and the speed is added up to 4.3? Weird.

  • @ChrisSudlik
    @ChrisSudlik ปีที่แล้ว +204

    "niche" almost every human on earth uses this technology that is the closest thing humans have ever done to literal magic. The work you're doing with this channel is priceless for society.

    • @Hyperious_in_the_air
      @Hyperious_in_the_air ปีที่แล้ว +13

      imagine explaining to a person from 1265 that "yeah, we put lightning inside a rock and it displays moving images of cats for us now"

    • @noname7271
      @noname7271 ปีที่แล้ว

      ​@@Hyperious_in_the_airThis is how you get burned at the stake for being a witch.
      We stiill have a ways to go with these simpleton imbeciles, just look at the last pandemic.

    • @rexxbailey2764
      @rexxbailey2764 ปีที่แล้ว +1

      ​@@Hyperious_in_the_air:😆😆😂😂😂🤣🤣😂😂😂😆😂😂 YES, THOSE CATS DANCE FOR OUR PLEASURE! 😈✊ 😄😄

  • @no-winteronly_snow5061
    @no-winteronly_snow5061 ปีที่แล้ว +2

    亲爱的亚洲测量学
    作为一名IEEE技术极客,我对您最近分享的技术纪录片中所运用的无可挑剔和简明扼要的细节印象深刻。感谢您提醒我在IEEE行业工作时核物理学教育的重要性。这样的背景在未来的技术发展中是非常宝贵的。这部视频是您杰出工艺的产物,我很感激有机会见证专业知识和技术创新的交汇。
    诚挚的问候,
    宋我为你博士

  • @StickySli
    @StickySli ปีที่แล้ว +21

    As a Masters in Electrical Engineering student, these videos are providing me with very insightful additional resources for my courses. I thank you a lot for your hard work.

  • @robertb6889
    @robertb6889 ปีที่แล้ว +26

    This was a great history of these technologies. As an engineer who has firs to hand experience with these lines and steps, I appreciate the background, and I see the same ongoing work and challenges with current industry shifts.

    • @darkstarprojekt
      @darkstarprojekt ปีที่แล้ว

      The problems and challenges are what thrust innovation through a select few that are willing and able to try something new. I'm waiting for torus shaped chips, maybe sphere in design. Might want to start linking physics with material sciences now that robots are becoming more accurate during the design process.

  • @CRneu
    @CRneu ปีที่แล้ว +99

    Dude, how do you produce so many incredibly good videos on such a consistent basis? I can't thank you enough for teaching me so much about the industry I work in, plus various other topics. You're one of the best resources for this kind of thing.

    • @H0mework
      @H0mework ปีที่แล้ว +10

      Another comment said information over visual style. Asianometry is closer to an audiobook than a video channel. Also insider info perhaps.

    • @hfyaer
      @hfyaer ปีที่แล้ว +14

      He has 50 workers in his basement working day and night to produce the next video. No Christmas, no new year, no Chinese new year...

    • @WenceslaoMartinez-q1g
      @WenceslaoMartinez-q1g ปีที่แล้ว +3

      I bet he recruits the retired TSMC engineers and locks them in windowless rooms with impossible deadlines until they finish the scripts of the videos.

    • @MichaelOfRohan
      @MichaelOfRohan 6 หลายเดือนก่อน

      He reads a whooole bunch

  • @der.Schtefan
    @der.Schtefan ปีที่แล้ว +66

    Birds on a line don't add DC resistance but do add capacitance, thus adding to the AC impedance to a point that you can measure it if you wanted, with signal reflections even WHERE on the line they sit.

    • @tonydoggett7627
      @tonydoggett7627 ปีที่แล้ว +12

      Pre high speed internet, I wired the telephone lines in my house in a star pattern. Had to change that as speeds increased due to the capacitance of the other lines. Now it’s just one line straight to the modem.

    • @erictayet
      @erictayet ปีที่แล้ว +5

      @@tonydoggett7627 dude, time to switch to twisted pairs for your phone lines! 😁 Seriously though, I've seen people use CAT-5E cable for their ADSL POTS line.

    • @erictayet
      @erictayet ปีที่แล้ว +2

      I don't think the general audience has reach THAT level of electrical engineering. AC & DC are very different animals. Still, NeXT is a real phenomenal in DC data buses and long parallel (untwisted) transmission lines.

    • @milantrcka121
      @milantrcka121 ปีที่แล้ว +1

      But at 50/60 Hz and corresponding wavelength? Back in the day we referred to this situation as "fly poop in pepper".

    • @ChristopherGoggans
      @ChristopherGoggans ปีที่แล้ว +1

      ​@@erictayetbetter hope it's the cat 5e that's gel filled and rated for exterior exposure, preferably with a bonded aerial cable to take the strain weight of the wire 🤣

  • @stevestarcke
    @stevestarcke ปีที่แล้ว +3

    I made copper dummy wafers for the new copper chip makers. The copper plating bath was unique. It deposited high purity copper preferentially in the bottom of trenches. By inhibiting deposition at the top of the trenches. This enabled filling deep high aspect ration trenches to be filled. Subsequent chemical mechanical polishing resulted in deep clean vias and a flat surface for subsequent deposition. Truly a game changer. And an exquisite example of the platers art.

  • @kobevo7179
    @kobevo7179 ปีที่แล้ว +8

    Small correction at 17:40 . This is an edge bead removal chamber used to etch away copper seed on the edge post electroplating. You can see a small grey arm used to dispense etchant on the edge of the plated wafer. Great video, love your content!

  • @jedibusiness789
    @jedibusiness789 ปีที่แล้ว +23

    Two things delayed 300mm production. Photo lithography improvement (smaller lines). And copper’s pressure curve. Copper would deposit on vacuum pump lobes and make the pump useless within a week.

    • @msimon6808
      @msimon6808 ปีที่แล้ว +3

      Remember early CMOS? No protection diodes. Everybody had to dress up. Repairs needed to be choreographed.

  • @rayoflight62
    @rayoflight62 ปีที่แล้ว +27

    The designers define the product R x C as the "time constant" of an integrator. So the RC number is not "niche" as many said, but it is absolutely at the front of semiconductor technology in setting the maximum clock frequency of an IC.
    Thank you for the incredibly well researched video.
    Greetings,
    Anthony

    • @FTW23-qq8nb
      @FTW23-qq8nb ปีที่แล้ว

      Does RC-delay contribute to higher voltage required for a higher frequency.

    • @Graham_Wideman
      @Graham_Wideman ปีที่แล้ว

      @@FTW23-qq8nb Actually, over the years, CPU and logic technologies have advanced in the direction of ever lower logic voltages. From nominal 5V in the 1970's, through 3.3V, 2.5, 1.8, 1.2, 0.8V. As new technology made each lower voltage feasible, it was adopted because lower voltage logic transitions (0 --> 1 or 1 --> 0) require less charging of the unwanted but ever-present "parasitic" capacitance. Also lower voltage allows smaller and closer features, facilitating higher density chips.
      During any particular era, higher speed at a particular voltage has required higher _current_, to more rapidly charge the parasitic capacitance. So you will find that logic families that are contemporary with each other may have variants for low-power and low speed, or high power (higher current drivers) for higher speed.

    • @badtyprr
      @badtyprr ปีที่แล้ว

      A capacitor resists changes in voltage. Since current is bounded by resistance, there is a maximum voltage that can be achieved for a particular clock frequency. Lower the clock frequency, and you can increase the voltage and vice versa.

    • @FTW23-qq8nb
      @FTW23-qq8nb ปีที่แล้ว

      @@badtyprr Why does overclock then often require higher than stock voltage soc.

    • @bobsmith3983
      @bobsmith3983 ปีที่แล้ว +1

      @@FTW23-qq8nb The time constant is the same but there is less time due to the higher clock speed to reach the logic threshold. With a higher voltage on the logic power supply the rise time to the fixed logic threshold is faster allowing the logic to operate properly when overclocked.

  • @toasteroven8341
    @toasteroven8341 ปีที่แล้ว +10

    12:20 the person second from the left is Lisa Su who's now CEO of AMD

    • @PaulSpades
      @PaulSpades ปีที่แล้ว

      No way...

    • @roryoconnor4989
      @roryoconnor4989 7 หลายเดือนก่อน +1

      Who’s Jensen Huang’s first cousin lol. The apples don’t fall far

  • @erictayet
    @erictayet ปีที่แล้ว +4

    Another GREAT video. It reminded me of my first term in digital electronics decades ago. I remember this innovation! IBM inventing copper on silicon, as it was called, back then. What I didn't realise was the rest of the industry catching up within the year. And yes the low-K dielectric problem took more time to crack. By that time, I have already moved to the software side of things. I remember my Polytechnic offering Micro-tronics (wafer fab) for the Mechanical engineering students.

  • @rehoboth_farm
    @rehoboth_farm ปีที่แล้ว +5

    I ramped up Intel fab 22, their first full production copper fab. I worked in defect metrology. This sure brings back memories. I've spent literally thousands of hours looking at copper metal lines under a microscope.

  • @genefulm
    @genefulm ปีที่แล้ว +9

    I like this channel. It's one of my top 5 favorites. You really found a niche, and tell good stories.

  • @KomradZX1989
    @KomradZX1989 ปีที่แล้ว +11

    Today I was having a bad pain day. I have Osteogenesis Imperfecta or Brittle Bones and have fractured over 150 times in my life. So I just smoked some thankfully legal weed and got on TH-cam and was blessed with a 30+ min Asianometry!
    Your videos genuinely help me relax and feel better and I just wanted to say thank you for all the work you put into these videos. They are second to none. ❤

    • @talkingonthespectrum
      @talkingonthespectrum ปีที่แล้ว +2

      Yoo I have a neurological pain disorder, I'm just about to hit my prescription weed and try to sleep. Stay safe out there

    • @Movetheproduct
      @Movetheproduct ปีที่แล้ว

      Dont care

    • @KomradZX1989
      @KomradZX1989 ปีที่แล้ว

      @@Movetheproduct Cared enough to post that you don’t care. That’s objectively a little caring 😂😝

  • @mefobills279
    @mefobills279 ปีที่แล้ว +2

    TSMC enjoyed technology transfer for copper BEOL. It was only later that they started leading, after reaching parity with IEDMs. I know, I had to transfer and teach them. Novellus and IBM worked on the node and invented the capital equipment. Other American vendors worked with iedms on the stack. It was wall street and finance capital that pushed asset light strategy.

  • @WenceslaoMartinez-q1g
    @WenceslaoMartinez-q1g ปีที่แล้ว +2

    You son of a... I have never been this thrilled and fascinated by a story about microchips. That was truly fantastic!
    I have seen all your videos and this was by far the most exciting one. Remarkable work!

  • @PBlague
    @PBlague ปีที่แล้ว +1

    This video was one of the most satisfying videos I've seen in a while! It was sooo cool to learn soo much in just 40 mins! This, for me, was one of those videos that really made all the puzzle pieces I've been gathering over the years just fall into place together... Thanks! Your presentation of all this historic and scientific data was immaculate!

  • @jasonhemphill8525
    @jasonhemphill8525 ปีที่แล้ว +4

    You make among the best quality content on the subject. Not just on TH-cam but period. Niche is your strong suit.

  • @helmutzollner5496
    @helmutzollner5496 9 หลายเดือนก่อน

    Excellent program. Very interesting chronology. Learnt that Copper xan't be etched. Didn't know that. Also had not realized that the metal separation layer was a Tantalum compound. I can see now why it too IBM 15 years to develop it.
    Thank you for your amazing work.

  • @nimbleminded8304
    @nimbleminded8304 ปีที่แล้ว

    Very impressive research and excellent video presentation. I lived through the 250, 180, and 130 nm process nodes as a fab customer. Thank you for helping me relive this history.

  • @sjsm8578
    @sjsm8578 ปีที่แล้ว +11

    😅 May I just say, I find it very amusing that Asianometry would say 'Aluminum' while placing 'Aluminium' on the screen for us 😂

  • @jordanhildebrandt3705
    @jordanhildebrandt3705 ปีที่แล้ว

    Thanks for this fascinating and well written video!
    Your narration / delivery is excellent - clear, well paced, informative, and yet just informal and human enough to warm the whole thing up and make it relaxing and fun.
    I think this is my favorite of your videos. A great topic, given an excellent treatment.

  • @jaykita2069
    @jaykita2069 ปีที่แล้ว +2

    Very good video - AMD using CVD to apply butter is a classic comment. Passing along a couple of historical comments: IBM always had a Ferrari type process in the wings that they didn't run or scale up. In 1979, the M1 & M2 pitches for NMOS 1 were 5.0 and 7.4um. The process used Polyimide dielectric (2.8 dielectric constant). Patterning the vias had topography issues that were related to reliability problems, but the biggest issue was that IBM never decided to ramp production - it was easier to use the internal technology as a bargaining chip.

  • @crawkn
    @crawkn ปีที่แล้ว +4

    This gave me a deeper appreciation for the hard-won R&D miracles that go into the struggle for cheaper faster microprocessors. It's amazing to think of how far TSMC has come in a couple of decades. I for one would love to know more about the even more miraculous struggle to get us to 2nm.

  • @hck4798
    @hck4798 10 หลายเดือนก่อน

    This is by far the most insightful video I’ve ever seen about the history of Cu/LK being introduced to the industry. I was lucky in almost all those scenes even they were so painful but finally we went through, and all the way to 50x smaller geometry now.

  • @Conservator.
    @Conservator. ปีที่แล้ว +35

    Incredibly niche but equally interesting! 👌

  • @AC-jk8wq
    @AC-jk8wq ปีที่แล้ว

    Jon Deer,
    Fantastic presentation as always!
    Including the cat place holder where the photo was unavailable….
    😃

  • @RadioactivePretzels
    @RadioactivePretzels ปีที่แล้ว +6

    This was well researched and well presented. Excellent!

  • @StudSupreme
    @StudSupreme ปีที่แล้ว +1

    I remember the introduction of copper interconnect. At the company where I worked, there was concern about the reactivity of Cu with Si02 and the difficulties posed by the barrier metals at that time - titanium and I think palladium and tungsten, which were all causing problems because they were such hard metals. But that speed pickup from Cu was irresistible. That's also when companies and foundries started to get very interested in better insulators/IMDs like 'Coral.'
    Interesting that tantalum became the barrier metal of choice.

  • @gaboronem8615
    @gaboronem8615 ปีที่แล้ว +28

    Please do a RISC V essay please

    • @lucasrem
      @lucasrem ปีที่แล้ว +2

      gaboron
      RISC V developing stopped 10 years ago, why you still use that ?
      What processes you still run on RICS in 2023, or are you a Junk rat in Computers ?
      StrongRisc ?

    • @gaboronem8615
      @gaboronem8615 ปีที่แล้ว +1

      Lol the concept is new to me. Everything i know about semi conductors is from this channel started watching when their was a drought on that island and the chip shortage.
      I bought Nvidia stock in 2021 because of this channel and i thought i discovered a little known technology that would disrupt the status quo.
      thanks for sharing the knowledge @@lucasrem

    • @SianaGearz
      @SianaGearz ปีที่แล้ว +6

      ​@@gaboronem8615that person is trolling you.

    • @lucasrem
      @lucasrem ปีที่แล้ว

      @@SianaGearz i was happy people developed on Rick V, i was Archimedes, ARM + Risc
      But he is clown ?

    • @PainterVierax
      @PainterVierax ปีที่แล้ว +4

      @@gaboronem8615 don't listen to that pedant and barely intelligible bozo spamming all over the comment section.
      Jon covers historical topics, the RV disruption is just happening and there is not much to say outside the wikipedia page and media coverage.

  • @BhuvaneshPhadnis
    @BhuvaneshPhadnis ปีที่แล้ว +1

    this has to be one of the greatest videos ever uploaded on TH-cam.

  • @depsilon4
    @depsilon4 ปีที่แล้ว +1

    "All this stuff just barely works man" LMFAO. As an employee of a large semiconductor manufacturer, it's honestly magic that anything gets out the door and works. It is the sheer will and creativity of thousands of humans standing on the shoulders of the brightest thinkers of all time and constantly battling the reality of physics (just so people can make a post on Instagram for likes) that makes this barely possible. Quite the long walk for a dopamine hit for sure.

  • @TheHilariousGoldenChariot
    @TheHilariousGoldenChariot ปีที่แล้ว +3

    Very interesting Jon, niche is good , so few people make these kinds of video essays

    • @lucasrem
      @lucasrem ปีที่แล้ว +1

      Only Mass production is profitable,
      Why you understand nothing, why moderate posts ?

  • @uditkotnis7531
    @uditkotnis7531 ปีที่แล้ว

    Thanks for citing the papers, they really help in understanding the tradeoffs.

  • @hgbugalou
    @hgbugalou ปีที่แล้ว +9

    I now understand why the later pentium 3 chips are code named coppermine.

    • @jaapaap123
      @jaapaap123 7 หลายเดือนก่อน

      Nope. It was too early for those chips to have copper interconnects. See the wikipedia page about the pentium 3 processor, coppermine section.

  • @AaronALAI
    @AaronALAI ปีที่แล้ว +4

    So well put together and interesting!!! Wow thanks!

  • @MrPoornakumar
    @MrPoornakumar 11 หลายเดือนก่อน

    An excellent & insightful article (video) almost like a Technical paper.
    Yet, none is talking of using Silver in place of Copper, at least along some chosen channels. Resistivity for the first 4 metals are:
    Al - 25 (1.6778)
    Au - 20.6 (1.38)
    Cu - 15.5 (1.04)
    Ag - 14.9 (1)
    in appropriate units [ (ρ/Ώ)nm ], to the best of my knowledge (it needs to be updated). Compared Resistivity with Silver as standard, & shown in brackets. Choice of Silver (over Aluminum) improves RC by a factor of (5/3) & thus speed, by the same factor.
    Of course the improvement with Silver (over Copper) is marginal at 4% only. Yet, Silver is the ultimate, with best machining properties.
    In RC constant, gaining control over R is do-able, compared to reducing the k-factor (dielectric constant). With a clear goal in front, efforts in cracking RC become smoother (easier). Copper wire with Silver core may be tried. All this costs money necessitating large-scale (bulk) operations.

    • @solconcordia4315
      @solconcordia4315 10 หลายเดือนก่อน

      Silver is unlikely to be used at all because room-temperature ambient-pressure (near-STP) superconductors are coming soon. Transductor technology with superconductivity switching will arrive after that with much lower power consumption. It will be a bit similar to the near- complete replacement of NMOS by CMOS.
      As is often the case, Intel was a technology lagger in the DRAM density area and much of the memory business went overseas (i.e. there was no Intel memory production in the U.S.A. at all.)

    • @MrPoornakumar
      @MrPoornakumar 10 หลายเดือนก่อน

      @@solconcordia4315
      Supercoductivity (of which I know less) takes time, to come. A science has to be matured to Technology, then available across the counter for a price & all that takes time.
      While we're at it (in "chips")"speed" is the present problem (the wall confronting the community), that needs to be solved.
      Thank you very much for responding.

  • @dkgong
    @dkgong ปีที่แล้ว +1

    Interesting. I always learn something new about semiconductors from this channel.

  • @thecraggrat
    @thecraggrat ปีที่แล้ว +9

    You are missing critical information as to how TSMC "cracked" the low k dielectric issue at the 130nm node...specifically they didn't. What happened was that at the 130 nm node they went into a "partnership" with LSI Logic in exchange for fab capacity and a Low-k copper back end. In reality TSMC's low-k backend was as you've mention fluorinated oxide, which was "lower-k".
    As part of the agreement LSI and TSMC "shared" their 130nm processes, LSI had a low-k/Cu backend that had been put together inside a year after the sales/marketing group changed their tack on what was required for the interconnect - initially they agreed a low-k/Al process was OK (which it was from strictly a data driven standpoint, but by mid process development Cu/Low-k were the buzzwords and they changed their requirements, hence the hasty development of the low-k/Cu backend).
    This low-k/Cu backend used low-k from the 180nm process using Electrotech/Trikon Flowfill dielectric, that I believe was MSQ based. After we saw the FSG/Cu backend process that TSMC were using for their 130nm process, we had to transfer the Low-k/Cu process from our development to TSMC to be able to produce our 130nm material, so TSMC effectively were given all the information to run a true low-k/Cu back end process, effectively for free. It was universally agreed by the engineering staff who were required to do the transfer as a BAD IDEA, and was the beginning of the end for LSI Logic wrt to developing and manufacturing leading edge technology, but the corporate leadership thought is was a good idea as it saved on manufacturing investment, but at the expense of giving away the process crown jewels at that point in time.

    • @AABB-px8lc
      @AABB-px8lc ปีที่แล้ว

      interesting, I hope it will be mentioned in next videos and comment above get more likes.

    • @jaapaap123
      @jaapaap123 7 หลายเดือนก่อน +2

      Apparently it was LSI Illogic.

    • @drthrottle
      @drthrottle 7 หลายเดือนก่อน +3

      @thecraggrat Yes you are 100% correct - I was the provider of the Trikon Low-K "Flowfill" process which we put into production at LSI (not high volume) at 0.18 micron with aluminum. As LSI determined, it was the C in the RC constant that was where all the improvement could be most realized for the devices, and thats why they chose us and we partnered to deliver it. But yes there was some less than straight talk, and a decision to finally partner with TSMC against the engineering team's recommendations, et voila' TSMC gets a free industry breakthrough from LSI. Whats more, the Black Diamond of AMAT where I went to work was a copy of the Trikon Flowfill Low-K process - same SiOC process except the silicon carbide barrier they call Blok. So it was not a TSMC breakthough but an LSI hand off. And once TSMC had it from LSI, LSI found their competitive edge lost as the entire industry had it now and they went fabless then sold the company.

  • @vincentperiolat4610
    @vincentperiolat4610 ปีที่แล้ว +1

    I wish i understood this better. I really wish i would have known about this stuff in high school in the 80's. . . Im glad you all understand it. My son's 13900k and 4080 are sure glad too!

  • @MontegaB
    @MontegaB ปีที่แล้ว +1

    It's crazy how many developments and innovations there are in semiconductors that practically no one knows about and we all take for granted every day.

  • @aniksamiurrahman6365
    @aniksamiurrahman6365 ปีที่แล้ว +2

    How on earth you understand such deep electronics dude? You are brilliant!

    • @0neIntangible
      @0neIntangible ปีที่แล้ว +2

      I kinda vaguely recall that he had mentioned in several of his previous videos, that his father has worked somewhere in the industry at some level.

    • @aniksamiurrahman6365
      @aniksamiurrahman6365 ปีที่แล้ว

      @@0neIntangible Yes. But my father worked in pharmaceutical marketing. And I work in Biotech. Related field, yet I got no clue on marketing of any sort. So, in the end its mainly Mr. Jon's brilliance.

  • @marchlopez9934
    @marchlopez9934 ปีที่แล้ว

    The process of making interconnects, which are wires that transmit electrical signals between transistors and other circuit elements, is essential to the creation of integrated circuits. For over 30 years, interconnects were made using aluminum and silicon dioxide, but the late 1990s marked a transition to copper/low-K interconnects. This transition provided an opportunity for certain companies, such as TSMC, to pull ahead of the rest. Metallization is the process of laying down these interconnects, which occurs after the transistors on the silicon wafer have been made. The metal layers are separated by intermetal dielectric layers, and holes must be cut into these layers to connect multiple metal layers. RC delay, or the extra time for an electric signal to travel through an interconnect, is a challenge in creating interconnects. Resistance and capacitance combine to create RC delay, and local interconnects and global interconnects are necessary for the functioning of microchips. Local interconnects connect local blocks of adjacent elements, and global interconnects span large portions of the chip and deliver necessary signals for chip operation. The thickness and heat resistance of interconnects depend on their placement in the chip and the distance they must cover.

  • @OmegaSparky
    @OmegaSparky ปีที่แล้ว +2

    IBM's trouble with their lowK process impacted my employer at the time. They ended up moving to TSMC.
    Also, another unexpected impact of finer pitch interconnects - especially the mid-level long runs - inductance! We ran into cross talk problems causing glitches that would cause latches to pop open when they shouldn't. 🤦

    • @diyertime
      @diyertime ปีที่แล้ว +1

      Yes, that's why all asics had to get past "noise checks"

  • @mesavor
    @mesavor ปีที่แล้ว

    the pic of Kowloon walled city reminds me the first video that introduced me to your channel.

  • @tdb7992
    @tdb7992 ปีที่แล้ว +13

    I always find it odd how American English speakers say "niche"; anywhere that speaks British English (UK, Australia, etc.) pronounce it "neesh" in-line with its French origin. Thanks for the wonderful video John.

    • @OmegaSparky
      @OmegaSparky ปีที่แล้ว +12

      Not all American English speakers. I generally hear (and say) "neesh".

    • @rnengy
      @rnengy ปีที่แล้ว +7

      I guess you could say it’s a niche pronunciation

    • @simontist
      @simontist ปีที่แล้ว +1

      "nitsch"

    • @mephInc
      @mephInc ปีที่แล้ว

      We Americans don't know how to say it which is why you see three examples already in your replies. Lol
      I've always heard/said "neetch".

    • @swissarmyknight4306
      @swissarmyknight4306 ปีที่แล้ว +1

      @@mephInc I've been American my whole life and this is the first time I've ever heard that word pronounced with a hard consonant at the end. I've never lived or worked in the Pacific Northwest, Northeast, or Midwest, so maybe its said that way in one of those regional dialects.

  • @TymexComputing
    @TymexComputing ปีที่แล้ว

    Very informative - thank you - still got lost between spin-offs and their spin-ins

  • @WEPayne
    @WEPayne ปีที่แล้ว +7

    Birds hardly affect resistance but they do add capacitance :)

    • @johnarnold893
      @johnarnold893 ปีที่แล้ว

      😁😁

    • @jaykita2069
      @jaykita2069 ปีที่แล้ว

      Of course, birds aren't real - the drones decrease the resistance of the power line, selectively helping renewable power sources (wind, solar, hot air from right wing talk show hosts).

  • @calvinhobbes1617
    @calvinhobbes1617 ปีที่แล้ว

    Thanks for the video. I was with AMD that time, and we had a good cooperation with Motorola for the copper process. I remember having at the begin a real grazy separation in FEOL and BEOL, production areas ,later it came clear it didn’t need to be that harsh.

  • @derekness7900
    @derekness7900 ปีที่แล้ว +2

    It would seem a pretty obvious way to get copper down on a chip would be to use electroless copper deposition. We were using it all the time in the late 70’s in pca manufacturing. You also mentioned that there is no way of etching out copper -ferric chloride! ( although I am sure that there are reasons why it is not applicable-I am not into chip making-I do love these videos-terrific work-keep them coming 😊

    • @michaelhart7569
      @michaelhart7569 ปีที่แล้ว

      Seconded. I thought something similar.
      Also, the copper in my water pipes doesn't easily dissolve in water to cause a toxicity problem. I suspect he is probably referring to soluble Cu+2 salts in the waste stream.
      I'm not in chip making either (a Chemist) but learn a lot from these videos.

    • @bobsmith3983
      @bobsmith3983 ปีที่แล้ว

      Ammonium persulphate.

  • @D1Trini4u
    @D1Trini4u ปีที่แล้ว +2

    “Niche”? Yes. Incredibly informative? Also, Yes. This video essay may well not yield as many likes, or as many the same metrics as other videos, I would offer that the reach and effect of something this “niche”, from such a brilliantly well done other catalogue of videos/topics - may well find future viewers who arrive to the video at their own space/time. To them/then it will be worth it. Keep up the good work!

  • @NathanaelNewton
    @NathanaelNewton ปีที่แล้ว

    I'm not sure what could be too niche, so far every video I've watched in the last few years from you has been captivating 😅

  • @BrassLock
    @BrassLock ปีที่แล้ว

    Your historical report on this copper breakthrough seems like a headline article from an "Investigative Journalist's" 3 year study.
    I know nothing of these molecular fabrication processes, nor the enormous financial risks big companies take in edging out their competitors (so we can watch yachts racing across our computer monitors).
    After watching your episode, I feel much better informed about the tiny electronic world I hold in my hands every day. Thank You!

  • @PINKFL0YD-s2h
    @PINKFL0YD-s2h ปีที่แล้ว +1

    Great video. I'm a layman in the field but found it very interesting. Thanks.

  • @El.Duder-ino
    @El.Duder-ino ปีที่แล้ว

    Longer but very educative vid. Excellantly explained, thx a lot!

  • @neu1414
    @neu1414 ปีที่แล้ว +1

    Truly one of your best presented videos so far

  • @Sam_888
    @Sam_888 ปีที่แล้ว

    Seriously impressive video. Really respect the amount of research and effort you put into this.

  • @VEC7ORlt
    @VEC7ORlt ปีที่แล้ว

    Very nice, remember reading about it way back when, now I'm smart enough to understand what exactly were they doing there.

  • @Lucianrider
    @Lucianrider ปีที่แล้ว

    Wow that was seriously in-depth! Really well researched!

  • @slaur42
    @slaur42 ปีที่แล้ว +4

    By the way, in the IBM copper team picture 12:19, that's Lisa Su, second from left.

    • @PainterVierax
      @PainterVierax ปีที่แล้ว +1

      omg you're right!

    • @xerzy
      @xerzy ปีที่แล้ว

      absolute chad, glad she went on to become such a powerful figure in the industry

  • @dragojess
    @dragojess ปีที่แล้ว

    I love how all the names of stuff are so straightforward like wow, its named just what it is

  • @kummer45
    @kummer45 ปีที่แล้ว

    This CHANNEL IS HUMANISM. This channel speaks about our quotidian world. This is the technology we use but do not understand. This man is generous enough to tell us why TSMC is relevant in our daily life.
    This is education. Everybody must know this or at least understand what is going on.

  • @mcoffroadinaz4075
    @mcoffroadinaz4075 ปีที่แล้ว

    Great video. Also, without CMP none of the copper work would have rounded the corner. No one remembers the floor polishers that righted the Kawloon Walled City. The ASML hardware for litho was also paramount all the way to today, especially for the latest size battle between the giants.

  • @richardnicklin654
    @richardnicklin654 ปีที่แล้ว

    Great stuff. Love the semiconductor stuff. (Ok, so the Al/Cu stuff is conductor stuff - still awesome!)

  • @ayoCC
    @ayoCC ปีที่แล้ว +1

    crazy how fun and engaging these historical storylines can be

  • @Ahlg1990
    @Ahlg1990 ปีที่แล้ว

    Thank you for your content. It may be niche but it’s content that’s hard to find elsewhere and is presented very clearly

  • @arthurbrax6561
    @arthurbrax6561 11 หลายเดือนก่อน

    crazy. I remember reading back when I was a kid how Nvidia was using top of the line 130nm on the GeForce FX but in the end ATI used 150nm and beat them big time with the Radeon 9700 Pro. As a kid I never knew all the things going on in the background with companies having so much trouble getting to 180 and later 130nm. great video

  • @aurizon
    @aurizon ปีที่แล้ว

    Clear and lucid discourse, notable the best of many. ***** 5 Stars...

  • @corypride5096
    @corypride5096 ปีที่แล้ว

    Thanks for all the research req'd to make such a detailed video.

  • @backi480
    @backi480 ปีที่แล้ว

    That was such a gripping Story
    a Crime Novel is nothing compared to that !
    2 Giants and a small one fight .. and what a Final - WOW !

  • @Socrates21stCentury
    @Socrates21stCentury ปีที่แล้ว +1

    Amazing, what a great history lesson .. well done !!!

  • @DenisBazhenov
    @DenisBazhenov ปีที่แล้ว

    Fascinating story I’ve never heard of. Thank you very much!

  • @jaymee_
    @jaymee_ ปีที่แล้ว

    I really liked that you used plenty of graphics for this one, also great graphics choices.

  • @kayrealist9793
    @kayrealist9793 ปีที่แล้ว +1

    Hey Jon, great video. Long time sub to your channel. You deserve much more subs. That being said, what are your thoughts on Canon's nanoimprint systems that is suppose to compete with ASML's lithography machines? Would love a video and thoughts on advantages and disadvantages. Keep up the good work!

  • @tisaconundrum
    @tisaconundrum ปีที่แล้ว

    Lord have mercy! That was a hell of a trip! Didn't even know the semiconductor industry was this crazy! We take it for granted.

  • @dsdy1205
    @dsdy1205 ปีที่แล้ว +1

    4:53 "...were the circuits like freeways? I kept dreaming of a world I thought I'd never seen."

  • @expansivegymnast1020
    @expansivegymnast1020 ปีที่แล้ว +1

    This channel is what TH-cam was supposed to be.

  • @dmcwlk
    @dmcwlk ปีที่แล้ว

    That was awesome. Thanks for sparking the memories

  • @nekomakhea9440
    @nekomakhea9440 ปีที่แล้ว +1

    "I can't find the paper, so here's the citation and a picture of the cat" lol
    I always enjoy the semiconductor deep lore, every other channel I find on this topic is just "semiconductors are tiny circuits, isn't that neat?!" level general overviews. This is more like a documentary or historical research paper, it's great.

  • @aaronfrank9649
    @aaronfrank9649 ปีที่แล้ว +7

    TSMC didn’t figure this out. It was done in the USA and handed to them. I know as I was the copper electroplating lead engineer at TI silicon technology development for the first volume production node. We also had low k on that node. We got it to yield and gave them the solution.

  • @johnpaulbacon8320
    @johnpaulbacon8320 ปีที่แล้ว

    Great overview. Thanks for this very detailed and informtive video.

  • @florianmaier104
    @florianmaier104 ปีที่แล้ว +1

    Interesting video. What I asked myself for the whole 'copper lenght' of the video was: why copper over silver, I guess the price difference is tiny on end-price of the chips and there is better conductivity and less corrosion danger.

    • @lucasrem
      @lucasrem ปีที่แล้ว

      florianmaier104
      It's not so hard to understand, you only make money on Mass Producing complex chips !
      End Price, what is that, consumers chips, boxed with coolers you need ? Not any high margins on THAT !
      If house wife people buy PC, you know they pay too many for it, need a pre installed system, fresh windows key etc, more fancy consumers need it to be.

    • @PainterVierax
      @PainterVierax ปีที่แล้ว +2

      corrosion danger is one thing, oxydation is another and maybe silver is more reactive to the ambiant dioxygen. Silver layer also might be harder to deposit, to isolate and then to bond compared to copper. And it requires the same water pollution concern.
      Adding that to the price of the raw material you talked about, it could make it less practical and harder to scale. Heck! copper is already quite pricey nowadays despite being way more abundant.

    • @PaulSpades
      @PaulSpades ปีที่แล้ว

      I liked to say that "it needs to be made out of cheap dirt to be dirt cheap" while talking about semiconductors, displays, photovoltaics and batteries. But with all of the new stuff using high tech proprietary compounds and rare minerals, I'm not so sure it applies anymore.

    • @simontist
      @simontist ปีที่แล้ว +2

      ​@@PaulSpadeswell they're not so cheap anymore.

  • @joshuakirkham9593
    @joshuakirkham9593 ปีที่แล้ว

    I liked the cat picture.
    Seriously though, this was incredibly interesting to learn about.

  • @JonBrase
    @JonBrase ปีที่แล้ว +3

    15:53 You don't usually see "TL;DR:" and "Abstract:" quite so close to each other. 🤣

    • @Jeremy-fl2xt
      @Jeremy-fl2xt ปีที่แล้ว

      If it is legit, it predates the Wikipedia listed first use of it by almost a decade. I'm pretty sure it's just an easter egg for the pedantic. source: en.wikipedia.org/wiki/TL;DR
      Either way, it is amazing. for different reasons, but contemplating it only makes it better. just amazing.

  • @chengweicheng
    @chengweicheng ปีที่แล้ว

    AMD CEO Lisa Su was working in Copper interconnect in IBM and she was also shown in the photo at 12:29.

  • @deansmits006
    @deansmits006 ปีที่แล้ว +1

    I remember i was in high school around this time, and cpu speed drastically increased over the course of several years. Went from 300, 400mhz to 500, 600, 900 and up, so quickly! I wonder if a good amount of it was due to this process.

  • @charliekim2939
    @charliekim2939 ปีที่แล้ว

    A fascinating semiconductor tech history -- down to 130 nm. It needs a follow-up of the tech wizardry achieving 32, 22, 14, 7 and now, 3 and (possibly) 1 nm nodes.

  • @aclearlight
    @aclearlight ปีที่แล้ว +1

    No copper etchant? As a chemist that finding sort of intrigues and slightly annoys me. Nitric acid will dissolve Cu, and complementing the solution with some form of low-pKa Cu(II) chelating agent would probably help the reaction along...but then again, I'm sure big research bucks have already gone into searching for an answer.

  • @beees8610
    @beees8610 ปีที่แล้ว

    I almost shed a tear in the end notes

  • @smaybius
    @smaybius ปีที่แล้ว

    I almost thought that it talked about current events, but it talked about an arc that went from the 90s to 2003 and how TSMC started becoming a dominant fab instead of a surplus caterer.

  • @theant4268
    @theant4268 6 หลายเดือนก่อน

    24:48 holy moly this is amazing

  • @HanSolo__
    @HanSolo__ ปีที่แล้ว +4

    15:34 "Sounds complicated and unintuitive? It is. (...)
    All of this stuff just barely works, man." 😆

    • @0neIntangible
      @0neIntangible ปีที่แล้ว +2

      I love his timely, often quite humorous & apt interjections.

  • @SuperCuriousFox
    @SuperCuriousFox ปีที่แล้ว +2

    Nice video, but I feel a little disappointed that you never explained more about the low-k PECVD method at the end. Though you got pretty close by mentioning brand names like Black Diamond and references to the PECVD manufacturer like Novellus. I looked into these low-k PECVD layers: it seems to be "carbon doping" an SiO2 layer (while it's being deposited) to obtain SiOCH. There's various precursors that can be used, and making the layers more porous also helps.