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How to connect brushless motor controller wires 250W 36V (Wire assemblies)
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- เผยแพร่เมื่อ 16 ต.ค. 2017
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Song name ÉWN - Feels [NCS Release]
How to assemble motor controller wires 250W 36V
Facebook / electricbike
HUB MOTOR CONTROLLER
Aliexpress URL: goo.gl/4ksxFE
Imagine if he switched off the music and talked to us.
It will be better
I know
That certainly would make the video useful
Thank you so much for your tutorial on wiring a controller you explain things so well thanks to you I'm finally getting to understand what all those unmarked wires are for . thanks, Michael...
Good to know! Your intro is really wearing on me though…
Instead of dam childish music talking and explaining will help us much. Thanks for the video
You certainly have a unique taste in music.
Holly shit.... Someone on strore connected the pink and black... I. Now understand why. My bicycle goes only 5 klm in hour.. Thank you so much for a three speed wire example! Have a good day sir!
Thank you for demonstrating the various wires on the basic controller. I have only one suggestion. Can you lower the music for I cannot hear your explanations. Thank you.
Could do without the "music"
The intro wants me to throw my phone into a bucket of water for lack of creativity
the pedal system does not require hall sensors, then what to do with the wires for powering the hall system ..!?
This video is awesome very helpful. And the song just shot me into another world
Thank you Thank you Thank you
Learned what i needed. I could not figure out if the 6 pin motor connector and three motor wires bot got connected together. Thought it was one way or the other. Words no music. Could have edited down. Progress not perfection. Keep the explanations coming.
Music is distracting when your trying to learn. Thanks for the video though.
Sorry man..
Interesting, helpful information that I found necessary to watch with the sound muted.
Thank you for this video it really helped me with the connectors for the motor and hall sensors
gud pm ser.
saan po ba ako mkaka bili ng piyesa
Do the motor moves without connecting hall sensors?
Muito bom, eu estava tendo problemas com a montagem, eu tinha dúvidas e acho que entendi tudo agora
Top
Spoken English is preferred over Rave MUSIC!
Who would hate this video
Yes when looking and paying attention works so does explaining it
with spoken words
Hey EV C. I was in need of some advise about how can I connect a 48v. controller on a Hover 1 electric scooter. Also, the display, bluetooth and make it run again, I really appreciate your most expertise,
my ebike motor have only 3 wire hall sensor how i connect
Hey how are you, I like your video,I have I recently replaced my thumb throttle on my electric scooter but when I turn on the scooter won't move at all,I don't know if I have to replace the controller or not any help please,I have circooter mate
Great video would have been nice if you spoken to us and explained what you was doing
Hi quick question I got Segway nine bot I had to change wheel over but phase wires are yellow green blue but new wheel has got brown yellow blue I’ll put blue with blue yellow with yellow can I put green with the brown
do u need to have ignition connected for it run or cud i run it without a conection thanks
No you can connect it manual to power to activate the controller..
@@EVCustoms great thank you
Bonjour EV - Douane , petite question j'ai effectuer le même branchement cependant mon moteur tremble et ne tourne pas rond.
J'ai remarqué qu'avec un controleur chinois équipé d'un ecran d'affichage mon moteur veut fonctionner (certe mal mais quand même) doit-on utilise un écran d'affichage pour que le moteur tourne ??
Hi there . I have a 36volt electric bike with passive assist . It only has 6km mode on the twist throttle. Is there a way i can change the wiring to use as normal 25kmh speed ?
Music isn't very helpful, you might want to use words next time.
I have a wire on my controller that labeled “Instrument Line”
Do you know what it is for?
Hello dear I'm going to get mix up with the colour them now with my baizifu conversion kit brushless kit moto and throttle colour the throttle wire are red black and white but the baizifu conversion kit brushless kit moto controller colour are red black and yellow I just don't know how to installing it sir.
Hi, Great Video. It helped me out sorting out connections on a kit I brought from China. But my controller does not have a three speed connection as in your video, is there anything I an do to reduce its top speed?
I found the 2 spots you need to jump together on the circuit board to get the extra speed. It seems not all the wires are hooked up on some of theae
GREAT MUSIC caps
Excellent video but the excellent music deserves a mention . . .well,. . . . . . . . . . . . . . . . . . . I`m waiting. . . . . . . . . . .
Your videos help me a lot, thank you!🙏
How do I know which wires need to be connected if my controller differs from yours?
Thank you for all
Where does the kickstand switch or sensor connect on the controller?
Can any of these controller work with only battery pack the motor and the throttle? I have a hub motor only, with HALL sensors but I don't have any other thing, so I really want to know if I can make it work if I buy a controller, a battery pack and a throttle. because one seller on Ebay told me it won't work, but I see on your video you only connected the throttle, the motor and the battery pack, the other connections are shorted on remained untouched.
For sure.. You can work with them, the rest is not necessary.
Do you have any experience with overpowering? In therms every motor can work with any engine all you have to do is keep the motor cool. For example I have a hub motor which says max power 300 W (36 V), but I think it can work with a 96 V 1500 W controller. More voltage means more RPM and more amper means more torque.
Jordán József Yes i have experience with overvolting hub motor.. 37v to 97v is to much difference.. if you have 36v 300w hub motor is 600watt max output for this motor for few minutes, you can try 48v 12A controller, like this you increase the speed but decrease the torque and efficiency..
Just make sure battery & controller r 100 % compatible!! Not 36 v controller & 72 v battery 💥💥. Then just make sure when u bought the motor it can Handel the what the controller dishes out.. all this the seller of any these components will tell u..!!!
Over bolting ultimately leads to 🔥🔥!! Good luck.. stay safe & have a House to go back to!!!
Hello there i have lyfco scooter 3200w it turns on as normal but it wont move they told me that the throttle is the prb but the prb is that i don't find the same throttle like no where.and im just wondering that if i can change the whole throttle system or wat can i do, please help 😭
Why not tell us which wire to disconnect to remove speed limit?? Im sure you will get a lot more likes!!
este controller sirve para un patinete eléctrico??
Thank you so much !
hey which wires would be use for a switch to turn on a ebike? I'm figuring out this controller out to complete my circuit.
Really good video. Amount of adds is ridicules. Some limit to advertising.
i have a seriouse question for you i bought the little controller to use with my 500 wat rear motor but when i connect everything up the wheel goes the wrong way what am i doing wrong
You have 2 options... Find learning wires, or swap power motor wires until motor turn in right way, NOTE do not turn throttle at maximum .. Only 5-10%
When he used the throttle i see no battery .hows it moving
So, do I mount a chunk of white board on my bike and tape wires to it?
Please reply me how to connect a GENERIC company 24 volt 250 watt motor controller.
I have brought from AMAZON but can't connecting 🙏🙏
my electric bike come with theft alarm, after changing battery, alarm can't off, so the bike can't move now, can help?
I want to add a front motor to my dyu. I would have thought you needed another battery
im trying to get a scooter running I pulled out of the lake ..its a razor version 2 with a brushless motor and 1 lithium 36v battery,it has the smaller motor controller but the wires aren't separated like you showed , they have a colored male female connector and I want to install an on off switch but I cant fnd the right diagram..any help or link would be appreciated!!
I don't suppose you have any data on the three 'anti-theft' wires found on many controllers?
Super helpful! I am using similar 350w controllers for a PowerWheels project.
Which one was for break inhibitor. Am assuming there al very similar and want to remove the break inhibitor
If it's a 24V 250W controller, does that mean the battery powering the bicycle has to be exactly 24V or a 22.4V battery with 10amps would still work?
Hi friend.. the range of 24v battery must be from 18V minimum voltage of battery to 25.2V maximum battery voltage, this is running voltage of battery if is lithium battery pack. But you must see also Voltage range of controller to calculate your running range, All controllers have different ranges.. For 24V 250W motor you need double power to start the motor 500W, so you need 24V 20Amps max output from battery, controller 24V 10A normal and 20Amax for starting current.
EV - Customs thanks for the quick reply. So will the 22V battery that I have be enough to operate this type of 24v controller in your video.
Yes.. but you will not be able to use all capacity of battery, this way you can use only 60-70% because the controller turned off on 18-20Volts.
you didnt do anything with the power switch on the throttle, no power switch isn't the battery draining at all times?
do you thin a controller might be the problem because when i full throttle it turns off an when i hpaf throtle it's different
I have a 250w 24v hub motor with just 3 pins in total and suggestion how to connect it ?
My ebike suddenly stopped displaying speed. It stays at zero even when I am moving. Is this a function of the LCD Screen, controller or motor? Where should I start troubleshooting and what should I be looking for?
I understand that the Hub motor cables goes to the coils of the alternator but what passes through the cables , voltages ?
Sir i have a burning connector issue on that big yellow wire, what does mean
That's mean you must make better connection on your connector... try to ironing or cut it and connect them with new wire connector..
When I connect my throttle, it blinks and I get no power to the motor. Any idea what my issue is?
Hi, which plug I can get connect for the gps tracker black and red wires for power ?
Trés bien merci à vous
hi im trying to connect 36v ebike scooter throttle to hoverboard via a controller.as hoverboard not powering up battery was out in cold but ive got good 54v ebike battery i made.ive had the 36v throttle working ok on a scooter before think it was 3 wires red +5v yellow + and black _ if i get yellow black mixed up thats not good is it?as +5v doesnt want 54v going thru i guess.the controllers i have about 3 not sure which colours which apart from main power red and black thick ones.any advice please?thanks.steve
Ciao buongiorno i just want to ask if you can help me how to install dual motor on my electric scooter. Thanks
Could you please show me how to wiring 64 V 500 W
Thanks.
My hub motor has not 4 but 5 small wires plus the three big ones. 4/5 are the usual colors: the extra one is white. How to deal with this? Help! The bike is 2012 Curry Izip Merto w/36volt 26Amp motor using three wire throttle, 5 wire On/Off switch/"fuel" gauge/PAS/TAG select control pad. HELP! (I tried simply ignoring that wire but it seems it needs to be connected).
Thank you.
i am curious what the highest wattage controller i can find in the smaller form factor shown is? i can use a longer one, but it can't be taller or wider, it is fitted inside of a bike frame.
Hi! Do you know if you use a bafang hub motor with a sw900 or s kt display?
what was that little screen device you used during the clip
Voltage regulator
@@EVCustoms yes but details on the name and make of it would be nice
If have a 48v 20ah. And 48v10 can they run the same moter
Dear.
I am now repairing a bicycle that has a controller (voltage 36v, 15A, part number: LSW768-113F X18090180 and its model is CE: g3m20211-1592-1) the connection cables of the screen are messy and of the motor HALL SENSORS the same without However, I want to make the correct connection and not short circuit or damage sensors. the sensor voltages are not the same as the power display.
does it have some information from the service manual, i.e. circuit diagram (board).🤔🤔
I will appreciate your help!😎
Can i connect a charging socket to positive and negative wires for charging of a battery(it has only 2 wires) when they are connected to the controllers positive and negative terminals
Will my controller burn while charging in ac220v domestic voltage
I have e bike without lod working but lod not working pls help me
Hi
The 1000w controller have the same connections compared to 250w controller?
regards,
Hey, the three hub motor cables which you showed, the ones which have the blue plastic coating around them, can you tell me how the connector is called? I need the name of this connector type but cant find anything on the internet.
Do you need a specific throttle cable/wires? Or could I just use the original one that came on my scooter, it also has three wires red, black and green.
If the controller also uses 3 wires for the throttle input, then you may be good. It ASSUMES the manufacturer used standard connectors and wiring colors. Make sure any connectors match wire colors in the right sequence before connecting them or you could damage the throttle.
The throttle uses Red=usually +5V (Vcc), Blk=Gnd, and Green=an voltage output that varies from 0 to Vcc as you turn the throttle, with Vcc being max throttle. Example, if Vcc=+5V then max throttle would show +5V between Green and Black.
You can test the throttle independent of the controller by providing your own Gnd and +5V supply, and measuring between Blk and Green with a voltmeter or oscilloscope. The voltage on the green wire should SMOOTHLY change between 0 and +5V as you turn the throttle between min and max.
Or, without any power applied to the throttle AND disconnected from anything else, you can check to see if you can read a smoothly increasing or decreasing resistance between Blk and Grn or between Red and Grn as you move the throttle. There should also be an unchanging fixed resistance measured between Blk and Red. I'm GUESSING it's about or less than 10Kohm, but it could be something else. It could vary with manufacturer. All the controller cares about is the voltage on the Green wire.
My bike has no throttle just a a sensor on the Crank. Any idea how to wire this
By "Tree speed connector" do you mean "Three speed connector"? Is that just controlling the MAXIMUM speed, regarless of the PAS level on the display? also the self learning/reverse function, i still dont understand how to "set it" or use it after your video. ...maybe a bit of editing to add text explanation? thank you for this it does help with trying to understand a bit. another problem is the wire colors are not standardized for some features. I am trying to replace a 36v scooter controller but i cannot find one with the same wire colors, wire combinations and connectors....
Hello my friend.. sorry about that, this video is to old... with self learning function you can 1) synchronize your motor power wires (phase colours) 2) you can reverse hub motor direction and 60° to 120° synchronization
So Is self learn mode an open loop control without using sensors, like a low current sensor less mode, I saw you were able to stop the motor with your hand.
How can I stop the sensor and use the throttle only . I try to plug out the wires but the bike doesn’t work
Buena tarde una pregunta uds distribuyen la targeta de control y cual es su precio en moneda colombiana gracias
Hi friend, it seems to me that you have connected it backwards,
I think it is installed on the side of the plate since the magnets go inside the sensor side.
Have you already been able to find out how to make the pedaling sensor work instantly as if it were an accelerator?
can I use this for an electric scooter as well ?
I've got a 9pole cable (Higo) coming out of my 250w hub motor and all I can find is controllers with 3 motor cables(which is fine) and hall sensors with 5 cables.... None of the hall sensors that come from controllers have got white cables with them, neither did yours really. Does that white cable even matter..?
Hey man, amazing video. Still, I would like to know if there's any controllers to drive a 250w (500w peak) 36 motor up to around 30 amp. It is a Xiaomi m365 that has a custom firmware (not Botox, something a bit stronger) that pulls sometimes 1600w when starting and cruise along around 800w continuous. The motor is fine, however power circuit on the controller melted under hard braking ( around 40 amps, which is way too much I know). I therefore would like an aftermarket controller to handle more power, what would you suggest with your experience? Thank you very much !
I am doing something similar I made a dual motor scooter that uses the same motors your xiaomi scooter has, I just bought two 48v 1000watt ebike controllers so hopefully by Friday I'll have it ready, I'll be sure to let you know how it turns out and I'll make a crappy video on my phone.
@@mashedpotatoes5323 Can't wait to see it dude !
@@TheThunderwars I have it set up, it's a bit of a hack job but on Monday I'll take it to my metals class at school and actually mount everything and get the wires hidden, tomorrow morning I'll be making a video although my phone is a piece of crap so it won't have great quality
How do you make the display screen to a universal controller like this one to make it work? Thanks in advance
Is this reliable for the electric scooter meaning no future problems?
Excelent video...i have a wx365 ebs 48V on my bike. i´m new in yhe e-bike world, and trying to figure out why i can drive only 25kms with my e-bike, after the batteries have been fully charged. The batteries are new. I´ve heard the controller could hold the problem but i don´t know what to do...and it doesen´t go faster than 37km/h...can anyone help me please? Thanks
some controllers have a speed limiter plug. Trying to figure that out on my own controller, to limit it to 750w
Hi I need help , i am assembling my e bike kit but the wires coming from the battery and the wires from the controller are diffrent so I can not connect , please help
Al Cle I fixed it now , you have to strip about an inch of wire off all ends then twist the wires together (red to red, black to black) then wrap in electrical tape
Excelent video sir,keep it up very useful
can this controller be attached to the N5065 brushless motor?
this was very helpful in answering my questions
Thanks bro :)
Thank you man!
Hello.. Can i use this controller with alternator cars? It's oke if im not use hall cable sensor? Sorry for my english.. Thank u..
You need special controller without hall sensor wires, or one universal controller witch can run without hall wires and with hall wires
Can i connect my throttle directly to the motor
Haha... ;) Sorry my friend but this is impossible...
Can u make any brushless motor run backwards by connecting it to this controller (ofcourse with the same wattage)?
You can do that changing hub motor power wires, yellow, green, blue.
Do you have the link for the battery monitor?
Thx!
6:12 throttle Read - black - white ...connects to ???
Hello! 🙂
I have a problem: I gave away the original controller for the Xiaomi 1S and installed a brusheless motor controller 24V/36V/48V 500W/750W current 26A and 48V 1000W aluminum motor. I opened the motor and looked at and counted the magnets, there are 30 magnets in the motor rim and 26 on the axle where the 5 Hall sensors are soldered. Ok, to my problem now: I installed everything and it works with the S866 Lcd Display Excellent! But !! If I stand on the scooter and drive away and press full throttle at about 5 km/h, then it drives up to 15-17 km/h and then the Gss goes out, so the engine is no longer running, so the BMS switches off! huh ?! But if I hit the gas slowly and faster up to about 30kmh then I can hit full throttle at 30kmh and it goes faster. OK. And if, for example, I get on my scooter and press the gas slowly and always press a little more, i.e. accelerate slowly and then at about 20 kmh then press full throttle, then it quickly drives up to 30kmh and the engine stops again and the gas doesn’t work anymore! So BMS switches off again!! But at home if I hold my engine up at the back and press full throttle it works!! Up to about 45-47kmh. And if I leave my apartment on the street and turn on the scooter and press full throttle then at about 12knh the engine shuts off and gas stops and at 5 kmh when it is down gas works again and if I immediately press full throttle again at 22kmh the engine stops and can no longer be switched on because the BMS is red! And it won't turn on anymore! Then I have to unscrew 5 screws on the front battery box on the street below and unplug the battery, wait 5 seconds, then the BMS is green again, then screw 5 screws again and drive on, but accelerate slowly! I still drive with the Stock Original battery: 36V + 7.5Ah. Is that not enough?? Yes, of couse! On Tuesday I get a new 12V 40Ah 40,000mAh additional battery for €280 German product! Then I drive in series to 48V + 48Ah!! But that with now that BMS always switch off when accelerating from 5kmh at 12-13kmh when I go full throttle!! Why is that please?! But when I'm not at the Scotter, full throttle works great at home without me! Can you PLEASE tell me why my BMS keeps turning off?! I PLEASE you! Help me with an answer why this is so. Or should I connect the 3 pin gas plug to the PAS 3 pin on the controller?? Kind regards. 🙂