How To Test / Diagnose And Replace Stator On KTM 50 Mini / KTM 50 SX/ 50SX

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  • เผยแพร่เมื่อ 26 ธ.ค. 2024

ความคิดเห็น • 89

  • @realmmfc
    @realmmfc 3 ปีที่แล้ว +3

    Bro, you’re my go to for the KTM 50 vids. Incredibly helpful! Thank you from across the pond!

    • @jameswharton3143
      @jameswharton3143  2 ปีที่แล้ว +1

      Hey thankyou very much you are more than welcome

  • @TwistedPistonRacing
    @TwistedPistonRacing 4 ปีที่แล้ว +4

    These videos you are making are extremely helpful. Thanks for taking the time to make these, it’s a lot of work, but is very much appreciated. Cheers!

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว

      Thanks for kind words yes they are not always easy to make. Like and Share if you can 🙂

  • @jonathansyriac1055
    @jonathansyriac1055 4 ปีที่แล้ว +2

    Thanks man awsome video my sons 2020 Sx mini lost spark at 15hrs thanks to your video i found the problem

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว

      Thanks for the kind words. 15hours really isn't alot for issues like this, it might be possible for your dealership to approach KTM in regards to a refund on parts? I have herd KTM can be great to deal with in situations like yours compared to other manufacturers.

    • @julienbruckert4607
      @julienbruckert4607 2 ปีที่แล้ว

      @@jameswharton3143 hello james. Je vous ai écrit sur messenger facebook car j’ai un problème sur 50sx. Pouvez vous m’aider? Merci

  • @mrsinglehearted
    @mrsinglehearted ปีที่แล้ว +2

    For information this is a good type of a video gets to the point. Just about how I would make one. Well done brother.. sincerely,Quick. Ps. The only thing I would have added is the spread range 455-545 ohns/resistance. 😊

  • @JodyGinn
    @JodyGinn ปีที่แล้ว

    I love your videos
    Thank you. I do love it when you clearly state the tools being used in each project.

  • @jimholesaw6597
    @jimholesaw6597 5 หลายเดือนก่อน

    I have been experimenting with low resistance in stators. I baked the stator at 350 degrees for 10 minutes. The resistance came back after cooled. Worth a shot if youre stator is smoked anyway

  • @smokersdelight3663
    @smokersdelight3663 3 ปีที่แล้ว +1

    hi. would a reading of 425 oms make the bike splutter at high revs?

  • @LuisMiguel-rd7qf
    @LuisMiguel-rd7qf 4 ปีที่แล้ว +2

    Top Video!!! I would like to ask you a little question. What a spark plug reference would you advise me to put in my ktm 50 sx 2016? advise the model that the bike brings or is there a spark plug reference that works better?

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว

      Hi Luis. NGK LR8B is the stock plug. A plug you can try is the NGK C7HSA which is a hotter heat range. Some have had success with changing to the C7, and is a popular off the shelf plug so you shouldn't have any trouble sourcing it.

  • @mxpellny
    @mxpellny 5 ปีที่แล้ว

    Great video! After watching this I measured the stator of my kid's KTM (289 ohm) so tomorrow I'll pick up a new stator and hopefully the bike will start.

    • @jameswharton3143
      @jameswharton3143  5 ปีที่แล้ว

      Sounds like that could be your issue, let us know how it goes 🤟

    • @mxpellny
      @mxpellny 5 ปีที่แล้ว

      New stator installed an new spark plug as well. The bike starts at the first kick again. Thanks again for a great video!

    • @jameswharton3143
      @jameswharton3143  5 ปีที่แล้ว

      Your welcome that's fantastic you got it sorted 🤟

    • @Gr33n3r123
      @Gr33n3r123 3 ปีที่แล้ว

      Hey man Question for you did the bike have spark still and was a pig to start? very hard time to start bog when dump throttle if you can even get it started

    • @mxpellny
      @mxpellny 3 ปีที่แล้ว

      @@Gr33n3r123 Our bike didn't start at all with the bad stator. What's your reading of the stator? I belive a stator that's starting to go bad will make the bike hard to rev.
      Have you checked the carb? Take it apart and clean it thoroughly with carb cleaner or brake cleaner.

  • @zianzoeyvlog635
    @zianzoeyvlog635 2 ปีที่แล้ว

    Hey james, i need help.. is it okay if i drill a hole on my ktm 50 sx stator cover? Whats the pro and cons?

  • @bigstick1970
    @bigstick1970 3 ปีที่แล้ว +1

    Great video just wanted to give you a heads up on what in my opinion on these stators. The stator is a very poor and cheap design. What causes them to go bad. The plate stack is weak and over time with heat and cooling cycles the expand then contract. The rivets that hold the stack together stretch and the plates become loose. This can be tested by taking a heat gun to the stator heating it causing the plates to expand. Then check the ohms with your meter and see what you get. I just went from 280 cold to 500 hot. Now when it cools back down it went right back to 280 ohms. I also heated the bad stator then placed it in the bike hot and the bike started first kick. Just a FYI I would think that KTM would have some type of recall on this issue since these stators are just a junk design. Test this out for your self. The stators I would think could be repaired since there really not bad. I wouldn’t even bother getting a oem stator Amazon has lots of cheap ones that will last just as long.

    • @jameswharton3143
      @jameswharton3143  3 ปีที่แล้ว +1

      Some really good info there Michael thanks. You sure have looked into it alot more than I have. I have also herd of people having a good resistance reading cold, but breaking down with heat. Sounds like some real quality control issues

    • @bigstick1970
      @bigstick1970 3 ปีที่แล้ว

      @@jameswharton3143 cold start with heat expansion after running the bike could also cause a very high ohm reading that could cause damage to the coil , plug and also the pickups on the stator. There are 2 issues one cold one hot. Same results

  • @jayvyrioseci2168
    @jayvyrioseci2168 3 ปีที่แล้ว +1

    Hello, nice vid bro!!!!
    mine have a problem its start and run but the problem is when it run like 3km-5km it become hardly take off ,not running but its start... mayb its stator or clutch??? thanks man.

    • @jameswharton3143
      @jameswharton3143  3 ปีที่แล้ว

      Hi Jayvy, have you tested the stator? New spark plug and making sure the stator is reading in the correct range would be where I would be starting

  • @jodyginn7423
    @jodyginn7423 8 หลายเดือนก่อน

    How do you know that is going bad does the bike just cut out or does the bike just quit working?

  • @seanmcgrath9167
    @seanmcgrath9167 2 ปีที่แล้ว

    thanks for taking the time to make these vids. you have really helped me out quite a lot so thanks for that.

  • @eric_c
    @eric_c 3 ปีที่แล้ว

    Great video mate help me fix my young fella’s bike.

  • @theweekendwarrior4980
    @theweekendwarrior4980 2 ปีที่แล้ว

    Is this the same on the pro senior ?

  • @6260NP
    @6260NP 3 ปีที่แล้ว

    Hey mate great videos they've helped me alot so thanks for that. Have you had to replace water pump and seals etc?

    • @jameswharton3143
      @jameswharton3143  3 ปีที่แล้ว

      Hey there no I haven't, my 2019 was rock solid and never did one. I have found the 2016 and earlier seemed to do them more

  • @dustinmsellers
    @dustinmsellers 3 ปีที่แล้ว +1

    Did you have to set timing after the change

  • @stevescott3220
    @stevescott3220 3 ปีที่แล้ว

    Hey that 13m nut how do you take it off you said you did it with the impact but when I try to loosen it it spins the wheel. Now I could hold the magnetic piece with Chanel locks but it would scratch the shit out of it. When I ordered my stator it came with a new little magnet piece so I figured I’d change it but can’t figure it out

    • @jameswharton3143
      @jameswharton3143  3 ปีที่แล้ว

      Hey Steve I used an Air Impact wrench and it came pretty easily. What type of impact are you using?

  • @trebblej
    @trebblej 3 หลายเดือนก่อน

    I get open circuit but the bike still runs. It bogs when hot and becomes hard to start after 10-15mins of riding.

  • @scottyocker2685
    @scottyocker2685 3 ปีที่แล้ว

    Great video thanks!!! But how do you get of the rotor?

    • @jameswharton3143
      @jameswharton3143  3 ปีที่แล้ว

      Hey Scott, you need to hold it with a special tool while removing the nut, or give an impact gun a go. Have a look here
      www.manualslib.com/manual/1168651/Ktm-50-Sx.html?page=73#manual

  • @VlogEpicness
    @VlogEpicness 4 ปีที่แล้ว

    If the bike bogs and dies randomly could that be the stater?

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว

      Yes it could be. Also would drain and carb to eliminate that along with a new plug

  • @TMJNK
    @TMJNK 3 ปีที่แล้ว

    How do you test the ignition coil mate?
    What readings should it have?
    Cheers Trent

  • @sasquatchracing247
    @sasquatchracing247 4 ปีที่แล้ว

    I'm having a mini adventure that is giving me electrical fits. Will the readings be similar. I can't find specs on it anywhere. Thanks for the video. I'm getting 438 ohms

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว

      Hi it sounds ok. What year is the bike?

    • @sasquatchracing247
      @sasquatchracing247 4 ปีที่แล้ว

      @@jameswharton3143 it's a 2005 mini adventure. Yesterday it randomly shut off 4 times all at the end of straight aways. Fired back up first or second kick Everytime. Then it just died and completely lost spark. It has a super cheap aftermarket electrical system that only has a few hours on it.

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว +1

      @@sasquatchracing247 Looks like the part number for the stator is the same for your 2005, so your reading isn't too bad.
      pdfstream.manualsonline.com/5/559f2538-52c3-4960-bf49-b111c351d07b.pdf
      I found this manual which looks suited to your bike, check out page 7-4E (59)

  • @mariusvasilescu8009
    @mariusvasilescu8009 6 หลายเดือนก่อน

    Hello.How când i test ignition copil on ktm 65 sx 2012?Plecase please

  • @inicialracing9823
    @inicialracing9823 4 ปีที่แล้ว

    Hello friend.I'm from Brazil, I bought an ignition from this ktm50sx but I don't know the point or calibration of it, because you installed a mobylette which is the original spark point? for me to have a starting point. thanks

  • @fknmillsi
    @fknmillsi 3 ปีที่แล้ว +1

    Great video. Thanks. 👍

  • @Gr33n3r123
    @Gr33n3r123 3 ปีที่แล้ว

    Hey man Question for you did the bike have spark still and was a pig to start? very hard time to start bog when dump throttle if you can even get it started

    • @jameswharton3143
      @jameswharton3143  3 ปีที่แล้ว

      Hey there the bike started fine cold but very hard to start warm. Still had a spark

  • @mkizzleify
    @mkizzleify 5 หลายเดือนก่อน

    What if my stator is testing high? 670 ohms

  • @blakecottrell6111
    @blakecottrell6111 9 หลายเดือนก่อน

    Bought my son a 2015 ktm50sx mini today cannot get it running
    -Has 120psi compression I don’t know what it should be
    -cleaned the carb
    -checked the stater
    -checked the coil
    -kill switch is working
    -gap on the spark plug is correct
    -pulled the reeds look good
    -all head bolts are tight
    Won’t even fire off starting fluid
    Help !

  • @stephenbarnsley8493
    @stephenbarnsley8493 3 ปีที่แล้ว

    Great video thankyou very helpful and well explained 👍

  • @rockbay79
    @rockbay79 2 ปีที่แล้ว

    Very nice video!!! New Subscriber here!

  • @dadson45
    @dadson45 3 ปีที่แล้ว

    Thanks from france 😉

  • @jacquesnel8384
    @jacquesnel8384 2 ปีที่แล้ว

    Great vid helped a lot thanks mate ☝️

  • @Luke-pt3ew
    @Luke-pt3ew 4 ปีที่แล้ว +1

    Hey mate thanks for the vid my boys 2016 50 senior has 507 ohms after a struggle to get it running I got on it my self and have it a good run it didn’t seem to be pulling as hard as it used to mind you the clutch is original but I did another test on the stator after it got hot and got a 620 ohm reading what’s your thoughts on that ?

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว

      Interesting one Luke. To my it sounds like your stator is ok, by rights a hot component should have an increase in resistance.
      I'll test mine hot this weekend and get back to you

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว +1

      Just tested hot, reading 629 ohms. I think your stator is ok

  • @scottw8705
    @scottw8705 8 หลายเดือนก่อน

    Thank you brother - I was about to throw my 2018 off a cliff.

  • @brodyjuhas3165
    @brodyjuhas3165 4 ปีที่แล้ว

    Hey mate where do you get your stators from, I’m in FNQ and finding it hard to get one for a KTM 85sx 2007

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว +1

      Hi Brody I get mine from KTM dealerships, maybe call around a few. I have herd parts are getting a bit scarce due to Covid

  • @jodyginn7423
    @jodyginn7423 8 หลายเดือนก่อน

    Hi, I’m the grandmother that has to work on my grandson’s bike. I’m not sure what a stater is.

    • @jimholesaw6597
      @jimholesaw6597 5 หลายเดือนก่อน

      The sator is the equivalent of an alternator. The stator for the ktm50 has 2 "cores" the core is a magnet that has been wrapped in insulated copper wire. As the "flywheel" turns. This causes induction between the cores and the flywheel producing a/c current which energizes the ignition coil. Hope this helps. If you dont understand, look up the definitions one by one.

  • @blightanner827
    @blightanner827 5 ปีที่แล้ว

    Hey mate. I have found lots on ebay (Australian based) selling the stator for under $50. but they all say, 2002-2012 models. The new genuine 2017 one from my store, are $160. Is this correct?

    • @jameswharton3143
      @jameswharton3143  5 ปีที่แล้ว

      Hi there, the correct part number for your bike is
      451 39 004 000. $160 sounds correct. The $50 Ebay ones you are describing are aftermarket Chinese replicas which I don't have any experience with. They could be worth a shot but I would question their reliability.

  • @teddyromero9485
    @teddyromero9485 5 ปีที่แล้ว

    Thank you for the video 😊

  • @jamesfulerten8494
    @jamesfulerten8494 2 ปีที่แล้ว

    Great info

  • @JamesSmith-xn5zb
    @JamesSmith-xn5zb 4 ปีที่แล้ว

    My 50sx started missing then died when my boy was riding then wouldn't start it will start on the stand and die as soon as it touches the ground I just rebuilt the top end so I'm thinking the stator has went bad

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว

      Go back to the basics, new plug, check carb vent tubes are not clogged, check carb jets are clean. See how stator tests out?

  • @jeffreyfleury2020
    @jeffreyfleury2020 4 ปีที่แล้ว

    Merci pour les vidéos. C'est très instructif. Mon fils a une 50sx de 2016. Je viens de changer les disques d'embrayage, elle a fonctionné 1h puis elle s'est mise à s'emballer, moteur à fond (câble d'accélérerateur neuf donc pas de problème de ce côté). Depuis impossible de la redémarrer. J'ai nettoyer le carbu et changer la bougie mais rien... As tu déjà eu ce genre de problème sur les 50 ? Désolé d'écrire en français. Merci. 😉

    • @jameswharton3143
      @jameswharton3143  3 ปีที่แล้ว

      Bonjour, l'embrayage ne laissera pas le moteur tourner librement, je doute donc que votre problème soit lié au travail d'embrayage que vous avez effectué. Avez-vous vérifié les fuites d'air? Le câble d'accélérateur est-il correctement installé? Y a-t-il une petite quantité de pile sur l'accélérateur?

  • @vovan6037
    @vovan6037 5 ปีที่แล้ว

    Thank you buddy! Usefull!

  • @MrMotocross450
    @MrMotocross450 4 ปีที่แล้ว

    Hello James, great video!!! Would you have specs for the coil by any chance? I checked my stator and is reading 486.2 ohms so I guess that is ok but I am now suspecting a faulty coil. The bike is a 2018 KTM 50 SX which has done 37hours and suddenly started to miss and struggles to hit powerband, cleaned carby, fresh fuel, checked fuel breather lines, check reeds, new air filter , new plug, checked fuel flow from tank and all appeared spot on. Any help would be greatly appreciated.
    Thank you.

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว +1

      Hi there. Spec for stator is between 450 and 550 ohms so yours is in spec. In saying that I have herd some can test fine cold but once at operating tempreture they then be out of spec.
      Have you checked your carb vent tubes?
      Could also be jetting have you looked into that?

    • @MrMotocross450
      @MrMotocross450 4 ปีที่แล้ว

      James Wharton
      Yes I have checked vent tubes and they are ok. The jetting is fine because it was running perfect before just all of a sudden started running bad. Starts good hot and cold but just struggles to rev out and misses about 1/4 to 1/2 throttle. I wanted to see if I could find what readings the coil should be putting out but haven’t been able to find any specs on the net.

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว +1

      @@MrMotocross450 Sorry coil resistance should be between 2.025 to 2.475K Ohms

    • @MrMotocross450
      @MrMotocross450 4 ปีที่แล้ว

      James Wharton is that measured with spark plug cap on from spade terminal to cap?

    • @jameswharton3143
      @jameswharton3143  4 ปีที่แล้ว +1

      @@MrMotocross450 imgur.com/a/YOMBk04

  • @wilesracing369
    @wilesracing369 3 ปีที่แล้ว

    You didn't gap the stator dude