Largest Wind Turbine Gearbox & Main Shaft Manufacturing Process. Biggest Heavy Duty Forging Machines

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  • เผยแพร่เมื่อ 9 ม.ค. 2025

ความคิดเห็น • 80

  • @GSSurry
    @GSSurry ปีที่แล้ว +14

    Excellent video. And thank you for providing the actual machining sound instead of annoying background music.

    • @michael001437
      @michael001437 18 วันที่ผ่านมา +1

      did you mean "thank you for providing two different sound clips and looping them forever"

    • @felipemaganha5961
      @felipemaganha5961 12 วันที่ผ่านมา

      @@michael001437 better than annoying music

    • @youtubestolemyhandle1
      @youtubestolemyhandle1 3 วันที่ผ่านมา

      No way is that a machining noise. Lol

  • @awkerper
    @awkerper 27 วันที่ผ่านมา +4

    It's very cool to see how a helical cutter is used to carve the gear teeth on the blank.😊

  • @antongyrt4814
    @antongyrt4814 21 วันที่ผ่านมา +2

    Нравиться вам звук обработки на токарном😂
    На все ролики звук наложили😂

  • @abnnuzzinicholasclay686
    @abnnuzzinicholasclay686 19 วันที่ผ่านมา +1

    So eco friendly and dependable

  • @Asif-hz8ks
    @Asif-hz8ks 2 ปีที่แล้ว +4

    l like it is good to see such marvel of the God gifted mind activity

  • @michaelmitzel9755
    @michaelmitzel9755 2 วันที่ผ่านมา

    How much energy and resources were needed to build one? Wowsa.

  • @oneshotme
    @oneshotme 2 ปีที่แล้ว +2

    Enjoyed your video and so I gave it a Thumbs Up

  • @davem3789
    @davem3789 2 ปีที่แล้ว +4

    Direct drive (no gearbox) is the only way to go. Less mechanical parts = more reliability = more time online and less maintenance costs.

    • @hamstirrer6882
      @hamstirrer6882 2 ปีที่แล้ว +6

      Good luck trying to make any power from a generator doing 30 rpm...

    • @KingdaToro
      @KingdaToro ปีที่แล้ว

      @@hamstirrer6882 That's actually really easy, it just needs 240 poles for 60 Hz or 200 for 50 Hz.

    • @FrozenHaxor
      @FrozenHaxor ปีที่แล้ว

      @@hamstirrer6882 They already manufacture them, they're the most reliable turbines in the world because you don't have the gearbox that needs replacing every 3-6 years after it wears out...

    • @azman4749
      @azman4749 ปีที่แล้ว

      ​@@KingdaTorohow big the generator that will be? Is it safe and economical to mounted on tower?

    • @KingdaToro
      @KingdaToro ปีที่แล้ว +1

      @@azman4749 Yes. For that sort of generator, it will be a large ring directly behind the rotor's hub, connected directly to it.. The nacelle will be a lot wider than usual, and conical. Enercon turbines usually have this sort of nacelle.

  • @a-fl-man640
    @a-fl-man640 2 ปีที่แล้ว +3

    forging process seems like a good candidate for automation unless it lacks the volume, the parts change dimension frequently, or whatever.

  • @titter3648
    @titter3648 2 ปีที่แล้ว +6

    So you got 2 different sound clips and are just looping them over and over again...

  • @samsimington5563
    @samsimington5563 2 ปีที่แล้ว +2

    3:53 I noticed the end that isn't flat has covered itself in a whitish pale oxide

    • @samsimington5563
      @samsimington5563 2 ปีที่แล้ว +1

      @@sjb3460 Yep the same is true about metals that produce a black oxide. In fact I've built things myself out of wood

    • @samsimington5563
      @samsimington5563 2 ปีที่แล้ว +1

      @@sjb3460 I just follow whatever written instructions are there (usually a furniture assembly manual), makes it a whole lot easier and I don't blame you for hating it TBH

  • @petergibson2318
    @petergibson2318 23 วันที่ผ่านมา +1

    Why do they have the generator right at the top? It should be easy to bring a rotating shaft down to the bottom and generate the electricity there. Easier to build and maintain. And could probably build several for the price of 1 now.

  • @RenoLaringo
    @RenoLaringo 27 วันที่ผ่านมา

    Very eco-friendly and energy efficient indeed🙄

  • @michaelwhite7470
    @michaelwhite7470 2 ปีที่แล้ว +8

    I bet there not using wind energy to do the process

  • @tombogaerts
    @tombogaerts 6 หลายเดือนก่อน +1

    What factory is this ? location

  • @marcseclecticstuff9497
    @marcseclecticstuff9497 หลายเดือนก่อน

    Funny how they talk about how great whatever insert they were using is, but in the first shots of it @ 5:12, the outside corner of the insert is wiped out.

    • @davidg3944
      @davidg3944 29 วันที่ผ่านมา

      Well, yeah - unless you're using PCD on virgin Teflon, inserts wear and need to be replaced as needed.

  • @TheVigilantEye77
    @TheVigilantEye77 19 วันที่ผ่านมา

    WOW

  • @FrancescoSimonetti2023
    @FrancescoSimonetti2023 ปีที่แล้ว +1

    Franchini Acciai 🦾🦾💚🤍❤

  • @gregcollins3404
    @gregcollins3404 ปีที่แล้ว +1

    Forging is done not so much to shape the part as to strengthen it by arranging the internal grain structure of the steel.

  • @dubsydubs5234
    @dubsydubs5234 15 วันที่ผ่านมา +1

    What part of making thousands of these things is green and net neutral, how much energy is required from mining to installation to end of life. Has anyone worked it out or is it one of those things we pretend isn't happening like everything else plant food reduction related.

  • @egal_ridge-qx6dq
    @egal_ridge-qx6dq 6 หลายเดือนก่อน

    mech engnr without practicle knowledge is like "knife with no blade"

  • @ruanjiayang
    @ruanjiayang ปีที่แล้ว +1

    It is really shocking to actually see how these industrial giants are produced.

  • @malfeitorgai9112
    @malfeitorgai9112 8 วันที่ผ่านมา

    Wonder if wind is powering this plant and all of these processes including the induction furnaces. Sus

  • @egal_ridge-qx6dq
    @egal_ridge-qx6dq 6 หลายเดือนก่อน

    Books are only for becoming eligble fr intrvw😅😅

  • @djbraun8775
    @djbraun8775 9 วันที่ผ่านมา

    The ignorance in these comments is incomprehensible. 🙄

  • @aihammouteer4588
    @aihammouteer4588 2 ปีที่แล้ว +1

    😘😘😘

  • @scottprather5645
    @scottprather5645 12 วันที่ผ่านมา

    The text bars that pop up that give explanations don't give enough time to read them

    • @petergibson2318
      @petergibson2318 2 วันที่ผ่านมา

      You can slow down the video by clicking the "gear" icon at the bottom and then click "Playback Speed".
      Or just stop the video for a while by clicking on the picture. Click again to restart.

  • @sferg9582
    @sferg9582 26 วันที่ผ่านมา +1

    Nice, but please stop dubbing in fake sound bites from something that's totally unrelated. Keep it real. Gear hobbers don't sound anything like that first video segment showing the turning operation.

  • @psychiatry-is-eugenics
    @psychiatry-is-eugenics 22 วันที่ผ่านมา +1

    All the work that goes into making machines ;
    and they fail earlier than expected because of poor lubrication

  • @elsoncerqueiramachado9496
    @elsoncerqueiramachado9496 ปีที่แล้ว +1

    OLÁ BOA NOITE O MEU SISTEMA AEOLICO É 80% , MAIS EFICIENTE QUE A AEOLICA APRESENTADA EM QUESTÃO !!!!!!

  • @pomonabill220
    @pomonabill220 ปีที่แล้ว +2

    I can't STAND the fake audio!!!

  • @sc0tte1-416
    @sc0tte1-416 18 วันที่ผ่านมา

    You definitely couldn't build one of these in your garage

  • @WolfHeathen
    @WolfHeathen 2 ปีที่แล้ว +16

    All of that energy spent on something that'll never be able to produce enough to make up for it...

    • @ralphaverill2001
      @ralphaverill2001 2 ปีที่แล้ว +11

      "All of that energy spent on something that'll never be able to produce enough to make up for it..."
      Please, your source of that very questionable information.

    • @backho12
      @backho12 2 ปีที่แล้ว +4

      Yes! How can the initial cost, installation, and maintenance ever begin to provide a ROI. Just imagine the maintenance costs for those towers situated in the salt air.

    • @johndoe1909
      @johndoe1909 2 ปีที่แล้ว +5

      current wind turbones does it within aproximately 2 years of operation. they are hugely effocient. those figures by the way was for the old ones (about 10 years) with a size of a bout 1.5 megawatt. the newer one at 9 on shore, and 16 off shore does it way, way faste than that.

    • @jimwoods9551
      @jimwoods9551 ปีที่แล้ว +2

      @@johndoe1909 isn’t it amazing that you still need to answer such idiotic questions when the energy payback is so dramatically quick?

    • @johndoe1909
      @johndoe1909 ปีที่แล้ว

      @@jimwoods9551 i guess there is a location component as well. different locales have different payback times.

  • @1gtmach
    @1gtmach 2 ปีที่แล้ว +14

    So how long does it take to make up for the carbon footprint to build, ship and erect these damn ugly noisy things. I know. I live 2 10ths of a mile from them. Clang, bang, swooshing noise, can sound like a jet, also shadow flicker and stop rotate and stop again to rotate; poor efficiency; as well as trucks upon trucks to erect crane to repair turbine. Boy oh boy. Such bullshit.

    • @trainnerd3029
      @trainnerd3029 2 ปีที่แล้ว +1

      Were they there before you moved in or did they build them after?

    • @1gtmach
      @1gtmach 2 ปีที่แล้ว +5

      @@trainnerd3029 2 years after. Was so peaceful before. Walk around my house enjoying my new blooms in spring, quiet. Bonfires at night, looking at the stars, quiet. Now constant machine, man made noise and believe me, it does not sound like wind blowing through the trees .

    • @samsonsoturian6013
      @samsonsoturian6013 2 ปีที่แล้ว +2

      Quit whining

    • @trainnerd3029
      @trainnerd3029 2 ปีที่แล้ว

      @@1gtmach That sucks brother! It’s a proven failed technology… The lefties just can’t let it go though

    • @1gtmach
      @1gtmach 2 ปีที่แล้ว +1

      @@samsonsoturian6013 bite me.

  • @picobyte
    @picobyte ปีที่แล้ว +1

    Winddmills are expensive CO2 hogs 🤣👍

  • @richystar2001
    @richystar2001 19 วันที่ผ่านมา

    The energy spent on the forging of the gears... is the lynch pin in the entire process. Highly inefficient. Wind turbines should not exist. We need wind power without complicated moving assemblys. Turbines will be as obsolete as steam engines are today in a couple of generations.

    • @bmwlane8834
      @bmwlane8834 9 วันที่ผ่านมา

      Why do you red necks post this nonsense? Stupid people. You probably watch a lot of Fox news

  • @grumpyg9350
    @grumpyg9350 2 ปีที่แล้ว +6

    What a Net waste of resources

  • @rsnell22
    @rsnell22 24 วันที่ผ่านมา

    ...and they still cannot pay their own way.

  • @t.r.campbell6585
    @t.r.campbell6585 25 วันที่ผ่านมา +1

    This thing is a waste of engineering.

  • @kcox3090
    @kcox3090 25 วันที่ผ่านมา +1

    Look at all the energy consumed and generated to make just one of these things that will last about five years if they are lucky.
    But for sure, it will not recover the power it took to ,ake it.
    Just a waste.

    • @andyweiher4303
      @andyweiher4303 15 วันที่ผ่านมา +1

      Payback generally within approx 1 year, lifespan average 20 years.

    • @alexjohnward
      @alexjohnward วันที่ผ่านมา

      That gearbox will transmit a lot more joules than it took to make....