Great way of doing this. I hadn't thought of using the indicator this way. I like the fact that you did this in the real world. It looks like a good way to check concentricity.
Nice to see someone actually testing equipment like this Mike and what the real world accuracy levels are against the dti method. About the only thing I could suggest would be checking that electronic indicators body and it's probe run out by first spinning it on a V block and indicating both the body and tip. Then indicate the same areas with it mounted in the machine. While I've never bought one of these yet, I have read a few posts that at least some of the off shore one's have very poor run out numbers. My Haimer 3D uses a dedicated end mill holder with the indicator permanently mounted and zeroed exactly to that holder. It wouldn't be impossible to do the same with that edge finder using multiple set screws to zero it to the holder and spindle. Battery replacement might make that impractical though.
Great comparison Mike! We have a dealer in Australia who sells a similar electronic edge finder with a spring loaded ball bearing in the bottom, but it needs a 3/4 (or maybe 20mm?) collet, and it sticks a long way down, so I haven't given them a look, but seeing a much more compact one like yours is making re-think this, and it looks good enough :) Have a good one!
The large size was holding me back from getting one also. When I saw this compact one I just went ahead and pulled the trigger. The sale price was $23 USD from kbc tools and I didn't think that was too bad. Tc buddy, Mike
I went through that same exercise and found about the same. If I want a dead nuts edge find I use the same process as you have shown. By the way excellent explanation I liked it. When and if I get back in the shop next time I use it I will mention you comparison. Catch ya later.
I've wondered for ages about these electronic finders... and like you always felt the indicator was the ultimate method. I did feel the electronic could be slowly rotated... but for me to be honest and seeing as I rarely bother about odd tenths that could be a useful device to have as another option. It's certainly plenty sensitive. Good the beaver damn is gone. $600 seems pretty pricey for trap but reckon it'd be quite a challenge to make one too. Hope all well Mike.
I've admired doc0455 's shop made one and how frequently he uses it. So when I saw this one in a kbc sale flyer for $22, I thought now or never. I thought as you did about the price of that trap. When I estimated my labor to duplicate, I was surprised at the amount of work in it. Of course labor could be reduced with fixtures etc but that's justified with volume. Doesn't fly when making one or two. I hope you are doing well and your weather is being gentle. Tc, Mike
Interesting Mike. Next video can you please turn off your camera autofocus, drove me nuts with it keep popping in and out, Thanks. Question please, I have never used an electronic edge finder, but surely you need it to rotate as usual to compensate for runout. Is that not why there are 4 portholes to show the light. Were there any instructions when you bought it. Good job with the JCB. Surely the forks on the tractor will lift the concrete, it lifted up your bandsaw when it fell over. Regards from Australia.
Hi Dave. I can see pros and cons with spindle rotating and not. In this case, to rotate my spindle the noise from the rpc would preclude real time narration. Some of those hose concrete slabs
Whoops! Fat fingered my comment. Meant to say, those slabs are really heavy. Some pieces are 10 inches thick and 5ft x 5ft. I'll try to use my tractor and forks to move what I can. We'll see. Starting to get cold here. 18-20F at night. No snow yet but coming soon. Stay cool my friend. Tc, Mike
Inaccuracies of both methods come from TIR of the spindle/collet/indicator holder. This is nicely explained in this video: th-cam.com/video/bga7y4infIo/w-d-xo.html The “lighthouse “ edge finder is to be used with the spindle slowly turning. If the TIR of the spindle is “substantial”, your center is near a point where the light blinks on/off as the indicator that is off center by half of the runout, spins. When the “ lighthouse” that was blinking stays on, you went too far. If it goes from off to on without blinking, either your spindle and the edge finder are near perfect, you approached the edge too fast to notice the blinking or the error of the spindle and the indicator compensated canceling each other. This would be rare and more of a fluke but it could happen. Repeating the measurement after rotating the indicator in the collet 180 deg can verify that. That video I linked also nicely explains why TIR of the spindle does not have any effect on edge finder with floating tip or a wiggler. Those types of edge finders are concentric with the center of rotation of the spindle regardless of TIR. Because of that they are more accurate. But the “lighthouse “ is way faster and if you know what is the TIR error you can compensate for it .
Enjoyed the information you provided, as well as your talent for clear communication. Thank you!
Great way of doing this. I hadn't thought of using the indicator this way. I like the fact that you did this in the real world. It looks like a good way to check concentricity.
Nice to see someone actually testing equipment like this Mike and what the real world accuracy levels are against the dti method. About the only thing I could suggest would be checking that electronic indicators body and it's probe run out by first spinning it on a V block and indicating both the body and tip. Then indicate the same areas with it mounted in the machine. While I've never bought one of these yet, I have read a few posts that at least some of the off shore one's have very poor run out numbers. My Haimer 3D uses a dedicated end mill holder with the indicator permanently mounted and zeroed exactly to that holder. It wouldn't be impossible to do the same with that edge finder using multiple set screws to zero it to the holder and spindle. Battery replacement might make that impractical though.
I'll do that just for giggles. I suspect it runs fairly true, but we will see. Tc, Mike
Great comparison Mike! We have a dealer in Australia who sells a similar electronic edge finder with a spring loaded ball bearing in the bottom, but it needs a 3/4 (or maybe 20mm?) collet, and it sticks a long way down, so I haven't given them a look, but seeing a much more compact one like yours is making re-think this, and it looks good enough :) Have a good one!
The large size was holding me back from getting one also. When I saw this compact one I just went ahead and pulled the trigger. The sale price was $23 USD from kbc tools and I didn't think that was too bad. Tc buddy, Mike
Nicely done Mike! I don't think I have seen any comparison like this.. Good info! Thanks and stay safe... Fred
Thanks Fred. I hope you're not buried in snow yet. The weather has been kind to us here in Iowa. 42 degrees and sunny today. Tc, Mike
I went through that same exercise and found about the same. If I want a dead nuts edge find I use the same process as you have shown. By the way excellent explanation I liked it. When and if I get back in the shop next time I use it I will mention you comparison. Catch ya later.
Thanks Doc. Looking forward to the next operation on your steam engine. Hope you are feeling better, take care of yourself!
electronic edge finder work in low rpm for more precision round-out.
I've wondered for ages about these electronic finders... and like you always felt the indicator was the ultimate method. I did feel the electronic could be slowly rotated... but for me to be honest and seeing as I rarely bother about odd tenths that could be a useful device to have as another option. It's certainly plenty sensitive. Good the beaver damn is gone. $600 seems pretty pricey for trap but reckon it'd be quite a challenge to make one too.
Hope all well Mike.
I've admired doc0455 's shop made one and how frequently he uses it. So when I saw this one in a kbc sale flyer for $22, I thought now or never. I thought as you did about the price of that trap. When I estimated my labor to duplicate, I was surprised at the amount of work in it. Of course labor could be reduced with fixtures etc but that's justified with volume. Doesn't fly when making one or two. I hope you are doing well and your weather is being gentle. Tc, Mike
Interesting Mike. Next video can you please turn off your camera autofocus, drove me nuts with it keep popping in and out, Thanks. Question please, I have never used an electronic edge finder, but surely you need it to rotate as usual to compensate for runout. Is that not why there are 4 portholes to show the light. Were there any instructions when you bought it. Good job with the JCB. Surely the forks on the tractor will lift the concrete, it lifted up your bandsaw when it fell over. Regards from Australia.
Hi Dave. I can see pros and cons with spindle rotating and not. In this case, to rotate my spindle the noise from the rpc would preclude real time narration. Some of those hose concrete slabs
Whoops! Fat fingered my comment. Meant to say, those slabs are really heavy. Some pieces are 10 inches thick and 5ft x 5ft. I'll try to use my tractor and forks to move what I can. We'll see. Starting to get cold here. 18-20F at night. No snow yet but coming soon. Stay cool my friend. Tc, Mike
Could hear the rattling and had a good giggle to myself.
What was the name of the brand of the electronic edge finder and the model number?
You sound like Bane from Batman movie, except you need to put a mask on and lower it just a little bit.
Ha ha!
Inaccuracies of both methods come from TIR of the spindle/collet/indicator holder. This is nicely explained in this video:
th-cam.com/video/bga7y4infIo/w-d-xo.html
The “lighthouse “ edge finder is to be used with the spindle slowly turning.
If the TIR of the spindle is “substantial”, your center is near a point where the light blinks on/off as the indicator that is off center by half of the runout, spins.
When the “ lighthouse” that was blinking stays on, you went too far.
If it goes from off to on without blinking, either your spindle and the edge finder are near perfect, you approached the edge too fast to notice the blinking or the error of the spindle and the indicator compensated canceling each other. This would be rare and more of a fluke but it could happen. Repeating the measurement after rotating the indicator in the collet 180 deg can verify that.
That video I linked also nicely explains why TIR of the spindle does not have any effect on edge finder with floating tip or a wiggler. Those types of edge finders are concentric with the center of rotation of the spindle regardless of TIR. Because of that they are more accurate.
But the “lighthouse “ is way faster and if you know what is the TIR error you can compensate for it .