Casting a Bronze DAGGER│3d Print to Sand Casting│Knife Making

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  • เผยแพร่เมื่อ 5 มี.ค. 2021
  • Welcome to Robinson Foundry. In this video I will be using 3d printed patterns to cast a bronze knife/dagger. I modeled the dagger in fusion 360 and then printed the patterns on my Creality CR10 and Elegoo Saturn 3d printers. I then made a sand mold using petrobond sand. I melted bronze in my homemade furnace until it reached a temperature of about 2200 degrees Fahrenheit or 1200 degrees Celsius and then poured it into the mold. I finished the dagger by wrapping the handle in copper wire. I did not come up with the design for this dagger. I was impressed by an image I found online and tried to recreate it.
    The dagger's overall length is 11”/280mm and it weighs 9oz/256 grams.
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    ▬ Music used ▬▬▬▬▬▬▬▬▬▬▬▬
    Music: www.davidcuttermusic.com​ / @dcuttermusic
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ความคิดเห็น • 186

  • @petehoover6616
    @petehoover6616 3 ปีที่แล้ว +67

    Cool to watch someone who actually seems set up to do professional sand casting!

    • @eliwilson1146
      @eliwilson1146 หลายเดือนก่อน

      I'm new. Is this a big investment for the furnace & sand?

  • @DominusFeles
    @DominusFeles 3 ปีที่แล้ว +97

    When printing something in two parts and then attaching the parts to each other I like modelling in for example half a sphere in one and a matching indent in the other for easier alignment 🙂 Or two holes + a metal pin or something etc. Makes life much simpler than trying to match two flat surfaces precisely 😊

    • @JC-wh7jj
      @JC-wh7jj 2 ปีที่แล้ว +5

      Great idea

    • @random-kc8gx
      @random-kc8gx 2 ปีที่แล้ว +4

      True that, thats how foundries do it!

    • @BabyDontHearnMeNoMore
      @BabyDontHearnMeNoMore ปีที่แล้ว

      Seth’s veins look so fake because they’re like half the size of his fingers(in diameter).

    • @iaincampbell4422
      @iaincampbell4422 27 วันที่ผ่านมา +2

      Yes, common approach. Called registration marks. Remember to put an offset face on the registration marks so your parts fit together though. 0.1 to 0.2mm tends to work well for me!

  • @calculatedsurvival
    @calculatedsurvival ปีที่แล้ว +1

    That hot glue trick was pretty good!

  • @watermelonhelmet6854
    @watermelonhelmet6854 2 ปีที่แล้ว +8

    Resin printing tip: Once you've cleaned your print in IPA, if you soak it in hot water for about 20-30 seconds, you can just pull the supports off without needing clippers (they'll practically fall off under their own weight), and anything that's left behind can be easily scraped off with a fingernail

    • @joshcarter-com
      @joshcarter-com 5 หลายเดือนก่อน +1

      I haven’t heard that tip before; thank you!

    • @TurdFergusen
      @TurdFergusen 4 วันที่ผ่านมา

      Hi im from the future, thanks… this works with lost wax type resins i imagine

  • @fatherofkayos
    @fatherofkayos 3 ปีที่แล้ว +24

    Very low volume background music, wonderfully detailed narration, great resolution video; all that and stuff I love watching: sand casting and knife making. How could I NOT subscribe?! Thanks for sharing your passion with us 😁👍

  • @makkon06
    @makkon06 ปีที่แล้ว +1

    I keep coming back to this video. it's a very lovely knife

  • @davidcahan
    @davidcahan 2 ปีที่แล้ว +8

    Absolutely my favorite project of yours that I've watched so far (with the small shell being a close second). This thing is BEAUTIFUL and I love the wire wrapped handle. Gorgeous!

  • @frikkiesmit2695
    @frikkiesmit2695 3 ปีที่แล้ว +1

    Also loved the copper wrapped handle

  • @BR5494
    @BR5494 ปีที่แล้ว +1

    A.very.pertty.knife.and.great
    Workmanship..10..BRAVO

  • @flo5616
    @flo5616 ปีที่แล้ว +1

    This dagger looks incredible! 😍

  • @rachelg552353
    @rachelg552353 3 ปีที่แล้ว +5

    I enjoyed the watch. Thanks for explaining what you do!

  • @andrew-know
    @andrew-know ปีที่แล้ว +1

    If the apocalypse ever comes, i'm living with this man

  • @Scyth3934
    @Scyth3934 8 หลายเดือนก่อน

    Seeing the wire-wrapped handle literally made my jaw drop. Stunning

  • @Chevy3o3
    @Chevy3o3 ปีที่แล้ว +1

    Loved this !

  • @tracybowling97
    @tracybowling97 2 ปีที่แล้ว +3

    I really like it. Copper is my fav metal. I love it's properties. I'm glad you added it to the bronze.

  • @Thenakedforager
    @Thenakedforager 2 ปีที่แล้ว +3

    This post was a joy to watch and very educational… I hadn’t heard of resin 3D printing before now 😳

  • @airtow6766
    @airtow6766 ปีที่แล้ว +4

    Your skills at hand filing and working the metals you use are really amazing and the end product is almost shocking to see. Beautiful work!

  • @adriennefraschetta5391
    @adriennefraschetta5391 3 ปีที่แล้ว +3

    The dagger turned out nice looking. I liked your idea of soldering the ends of the handle to the knife.

  • @wolvar6933
    @wolvar6933 ปีที่แล้ว +1

    next gen nano-tech liquid blades. sounds like a cool idea for a starwars item or something.

  • @ReasonAboveEverything
    @ReasonAboveEverything 3 ปีที่แล้ว +1

    I most certainly enjoyed watching.

  • @benjamindavidovichwaals2899
    @benjamindavidovichwaals2899 2 ปีที่แล้ว +1

    it looks majestic

  • @elsden722
    @elsden722 2 ปีที่แล้ว +2

    That is absolutely beautiful

  • @wesallen3926
    @wesallen3926 ปีที่แล้ว +1

    Beautiful work, Just beautiful.

  • @walkthroughmania1
    @walkthroughmania1 ปีที่แล้ว +1

    Very nice color and the wire wrap looks amazing. Let's go hunting.

  • @Handyman247llc
    @Handyman247llc ปีที่แล้ว +1

    Very cool Dagger and creative.

  • @tjpprojects7192
    @tjpprojects7192 2 ปีที่แล้ว +1

    I now know what else I need in my collection.

  • @ryanvannorman4283
    @ryanvannorman4283 2 ปีที่แล้ว +2

    Cool dagger you did really good

  • @williamhodges7957
    @williamhodges7957 ปีที่แล้ว +1

    You give me how it's made vibes

  • @VTPSTTU
    @VTPSTTU 2 ปีที่แล้ว +1

    That's beautiful.

  • @DKeithSwinney
    @DKeithSwinney ปีที่แล้ว +5

    Consider using slightly smaller diameter wire and twisting two strands together before wrapping. Cool look and gives a bit better grip! Love the video! Great info, really enjoyed!

  • @isohloss
    @isohloss 2 ปีที่แล้ว

    Awesome. Amazing hand made

  • @dannpurvis
    @dannpurvis หลายเดือนก่อน

    Very well done. Thank you.

  • @ScrapRushUK
    @ScrapRushUK 2 ปีที่แล้ว +2

    Hi new sub in the uk 🇬🇧 here.
    This came out looking amazing, when you have all the right equipment just shows what you can do. I am going to try a more amateur version of this as unfortunately don’t have a 3D printer.
    Love the home made furnace as well, I have a beer barrel in my garden and you have now inspired me to make my own. I was going to get a 10kg devil forge but can’t quite afford it just yet.

  • @samuelgordon1820
    @samuelgordon1820 ปีที่แล้ว +1

    Excellent.

  • @rh5971
    @rh5971 3 ปีที่แล้ว +1

    Super nice!

  • @goldfreakminer2826
    @goldfreakminer2826 3 ปีที่แล้ว +1

    Very cool piece

  • @2danshepherd
    @2danshepherd 3 ปีที่แล้ว +1

    Really cool!

  • @DragonAtelier
    @DragonAtelier 3 ปีที่แล้ว +8

    Sand Casting at it finest! Great result and detailing the finished cast. Well done!
    Great idea of the hot glue on the top of the blade.

    • @robinson-foundry
      @robinson-foundry  3 ปีที่แล้ว +2

      Thank you! I really didn’t want to walk into the tip as it was clamped in the vise.

    • @BabyDontHearnMeNoMore
      @BabyDontHearnMeNoMore ปีที่แล้ว

      @@robinson-foundry why are your veins so big wtf 9:25

  • @Serbianguy432
    @Serbianguy432 3 ปีที่แล้ว +3

    Great job - as usual. Your videos never disappoint. From informative content to final editing, your audience is always gaining insight, inspiration, and knowledge. Bravo!

  • @savagesollero32
    @savagesollero32 3 ปีที่แล้ว +2

    Fantastico🔥

  • @GaryMcKinnonUFO
    @GaryMcKinnonUFO 6 หลายเดือนก่อน

    Man that is really lovely, very cool indeed.

  • @pablocervantes5948
    @pablocervantes5948 ปีที่แล้ว +1

    I'll definitely buy one of these as well

  • @garymorrison5427
    @garymorrison5427 3 ปีที่แล้ว +1

    Always producing awesome work mate

  • @Fire_And_Iron
    @Fire_And_Iron 2 ปีที่แล้ว +1

    That was awesome.

  • @jdsmith2954
    @jdsmith2954 3 ปีที่แล้ว +1

    Really nice!

  • @mikeprejean102
    @mikeprejean102 3 หลายเดือนก่อน

    Nice. Work

  • @chriswenkle2635
    @chriswenkle2635 ปีที่แล้ว

    I don't work in metal, but I can certainly appreciate your craftsmanship. Nicely done!

  • @mike5177
    @mike5177 2 ปีที่แล้ว +1

    That is badass! I want that!

  • @projectdirtbikes
    @projectdirtbikes ปีที่แล้ว

    Dope!

  • @Kart0nas
    @Kart0nas 3 ปีที่แล้ว +1

    wow, great video! there is a nice way to straighten out wires with a drill.

  • @ART-jl7yw
    @ART-jl7yw 3 ปีที่แล้ว +1

    Awesome

  • @benjaminharris7091
    @benjaminharris7091 11 หลายเดือนก่อน

    Great work! Looks great and I think you did an excellent job with the copper wrapping!

  • @gordoboy18
    @gordoboy18 ปีที่แล้ว +1

    You’re awesome dude, keep it up

  • @ZyKnife
    @ZyKnife 3 ปีที่แล้ว +2

    That looks realy beautiful 👍

  • @itanc1
    @itanc1 2 ปีที่แล้ว +1

    nice work dood! casting daggers today and i think i will use copper wirte today! cheers fella

  • @spyersecol0013
    @spyersecol0013 2 ปีที่แล้ว

    Beautiful'

  • @masterflickmusic8010
    @masterflickmusic8010 ปีที่แล้ว

    impressed

  • @briangilbert9077
    @briangilbert9077 ปีที่แล้ว +1

    😳🤯
    Sweet! Great work bro. New subscriber here because I was impressed with a project you did that I watched earlier today. You making it look too easy

  • @milanradak269
    @milanradak269 ปีที่แล้ว +1

    Interesting idea for a dagger 🗡. I like the design and the copper wire handle wrap.
    Excellent job. Just subscribed. Thanks for the video

  • @MoonMoon-gu2ge
    @MoonMoon-gu2ge ปีที่แล้ว +1

    Absolutely beautiful as a display piece or a letter open, as a functional tool or weapon it will suffer a bit and require more maintenance.

  • @lnk3503
    @lnk3503 3 ปีที่แล้ว +1

    love to see with silver wire.

  • @wolfcloud8735
    @wolfcloud8735 2 ปีที่แล้ว +1

    Very cool it just seemed like a lot of work

  • @jameshickman5299
    @jameshickman5299 3 ปีที่แล้ว +7

    That is a beautiful, leaf-shaped blade.
    It’s been fascinating to watch your castings grow in sophistication as your technique has improved.
    Regarding the sharpening of the blade, I have read that some cultures hammered the edges on a metal post, after the initial sharpening.
    This compressed the metal along the outer 1/4 inch or so.
    This made the edge harder and finer, and left a characteristic ledge around the blade.
    The appearance is hard to explain. I’m sorry I can’t say it more clearly.
    Again, it’s very nice and innovative work.
    Just out of curiosity, how do your neighbors feel about your foundry?
    Would you care to sell a bare, rough finished blade blank?
    Let’s be careful out there.

  • @glenn_r_frank_author
    @glenn_r_frank_author 2 ปีที่แล้ว +1

    Nice work on the design and casting of the knife. Fascinating to watch. I loved how the blade turned out, but I have to say I think a nicer handle material, or maybe doing a more interesting pattern in the wire-wrap might have made it nicer in my opinion. But still.. love the design and the look of the finished blade.

  • @fabfabrice6087
    @fabfabrice6087 2 ปีที่แล้ว

    Super 👌

  • @Zarumee
    @Zarumee 2 ปีที่แล้ว +15

    Beautiful piece! Steel is obviously better for a "real" dagger, but bronze just looks so damn good, I love it. That dark, near-golden colour looks amazing.

    • @Tyranitar-hd6hi
      @Tyranitar-hd6hi ปีที่แล้ว +2

      Bronze age daggers were the best in their day

  • @michbushi
    @michbushi ปีที่แล้ว

    That's pretty cool! I'd however put the holes for soldering the copper wrap ends on the edges; that would make them disappear!

  •  3 ปีที่แล้ว +7

    great video as usual, I love your way of filming.

  • @orinsarabia417
    @orinsarabia417 3 ปีที่แล้ว +4

    beautiful piece! I like the way you do your videos with explanations of every step that's why I subscribed and tickled the bell. Do you sell your work?

  • @andrewnelson4496
    @andrewnelson4496 ปีที่แล้ว

    Brother, the hot glue on the tip of the knife is genius! I have injured myself too many times by sanding too close to the tip and then stabbing my finger/hand!!

  • @rockelec
    @rockelec 3 ปีที่แล้ว +2

    That turned out fantastic! Nice job. What is the overall length and thickness?

  • @mjcvidmaker
    @mjcvidmaker 2 ปีที่แล้ว +2

    Wow that dagger design is just incredible, is there a way i can get a template of that design, id love to make a steel version of it 😁🙏🏻

  • @Dave-wv9vc
    @Dave-wv9vc 3 ปีที่แล้ว +2

    Looks great, as always : ) . Have you ever cast anything with Nickel alloys?

  • @Acacia197
    @Acacia197 ปีที่แล้ว +1

    love the design and video, you make it looks easy. I'm tryin to figure out Fusion 360 myself. Any chance of getting that file to use as a template to start from?

  • @icetiger-4760
    @icetiger-4760 2 ปีที่แล้ว +1

    So that’s how they made the centurion’s boot knife… I want one now!~

    • @kabobawsome
      @kabobawsome 2 ปีที่แล้ว

      Actually, a real knife would have been cast much thicker, then hammered down to a similar thickness to harden the bronze. Otherwise, bronze doesn't hold a cutting edge too well.
      A dagger for decoration or display like this works fine with just straight casting, but things like extra hardening processes and difficulty of obtaining tin were big reasons why eventually everyone just started using iron when they had the heating technology to do so.

  • @alexanderjameshamilton4255
    @alexanderjameshamilton4255 2 ปีที่แล้ว +2

    very much enjoying your videos, thank you well appreciated. I would like to try and cast this dagger have you shared the files for this I wonder....

  • @robertrebor7
    @robertrebor7 ปีที่แล้ว

    Slick transitions

  • @onefish26
    @onefish26 ปีที่แล้ว

    In a thousand years, archaeologists will find this and wonder how such a primitive civilization made such precision work.

  • @dnukem1722
    @dnukem1722 2 ปีที่แล้ว +1

    That’s awesome I want to make one

  • @spiff2268
    @spiff2268 ปีที่แล้ว +1

    Looks awesome! Of course it would’ve sucked if you went to wrap the handle and found out you didn’t have enough wire.

  • @keithverner8599
    @keithverner8599 ปีที่แล้ว +1

    I like the dagger if you do another video try paracord on handle. 👍

  • @bendayho3074
    @bendayho3074 2 ปีที่แล้ว +2

    I don't have access to a 3D printer, does anyone know where I could purchase 3D molds like in this video? I like the idea of the two piece mold. Great video!

  • @themikeflanders3470
    @themikeflanders3470 ปีที่แล้ว +1

    One of my favorite projects that you created. Are you willing to share your file for the dagger? Thx Mike

  • @g-dub1553
    @g-dub1553 2 ปีที่แล้ว

    That is SHARP! and I don't mean the edge

  • @1967250s
    @1967250s 2 ปีที่แล้ว +5

    Love the knife, though I would have added a filler on the handle sides, probably wood, so it would have a better grip.

    • @JJAB91
      @JJAB91 ปีที่แล้ว

      I mean this dagger is purely decorative, you wouldn't do this method at all if you wanted a functional weapon.

  • @Hmuda
    @Hmuda ปีที่แล้ว

    Not gonna lie...those little nodules left over from the support material looked kinda neat, and I somewhat wished you'd keep them. :)

  • @jamessrpwoc519
    @jamessrpwoc519 2 ปีที่แล้ว +5

    I absolutely love the look of the dagger. My questions are:
    1] How is the weight ?
    2] Where is the balance ?
    3] Have you tried throwing it ?
    Seriously though the design is sick

    • @shadesilverwing0
      @shadesilverwing0 2 ปีที่แล้ว +1

      Love the design, I'd gladly buy it.

    • @silentferret1049
      @silentferret1049 2 ปีที่แล้ว +7

      Look nice but don't confuse it for a bronze blade made for any form of cutting. Bronze has to be work hardened to not bend as much and hold an edge. This is all decoration. Now if he made the edges a lot thicker on the dagger and hammered them into a final shape and then finished the edge with a bit of filing, then the casting could have been used more like a knife.

    • @JJAB91
      @JJAB91 ปีที่แล้ว

      @@silentferret1049 I would still worry about aspects like grain size and temper. Casting generally never was done for hand weapons for many reasons after all.

  • @SantoMuerte187
    @SantoMuerte187 3 ปีที่แล้ว +2

    I hope to see a bronze tomahawk !!! I have several of you'd like to borrow one for a mold

  • @paltheon232
    @paltheon232 2 ปีที่แล้ว +2

    Would love to buy one of these blades from you!

  • @hulguiniiiadolfo
    @hulguiniiiadolfo ปีที่แล้ว

    this dagger was perfect for the
    aswang here in the Philippines 🇵🇭🇵🇭🇵🇭...

  • @PalpatineMartini
    @PalpatineMartini ปีที่แล้ว +1

    I got lost in your voice,then I saw the dagger and was like “Where the frick did that come from?!” lol

  • @ak101farhan
    @ak101farhan 2 ปีที่แล้ว +1

    Man you gotta make it look so old that the guys at your local pawn shop think you found some ancient artifact that cost like a gazillion dollars and make a prank of it lol crazy idea but people like that sorta stuff 😄✌Or bury it with your name and year on it for aliens to find haha w

  • @smoovlatino
    @smoovlatino ปีที่แล้ว

    Odd question, but where did you get the tools you used to carve out the Sprules and other finer work?

  • @tophatvideosinc.5858
    @tophatvideosinc.5858 2 ปีที่แล้ว

    If you think about it, all living things derived from the primordial soup. You. Are. Liquid.

  • @TheMasonTBrown
    @TheMasonTBrown ปีที่แล้ว +1

    Does heating it like that to solder the wire not make a weak point?

  • @Trekeyus
    @Trekeyus ปีที่แล้ว +2

    Don't you have to cure resin with UV in addition to washing it off?

  • @jaydice1
    @jaydice1 2 ปีที่แล้ว +1

    When Metal is poured is it weaker or harder then forged metal?

  • @billskinner623
    @billskinner623 ปีที่แล้ว +1

    Did you harden the bronze by work hardening it?

  • @nggdsb
    @nggdsb 2 ปีที่แล้ว +1

    Can you cast other materials? Stainless for example?

  • @dominicdelprincipe2583
    @dominicdelprincipe2583 2 ปีที่แล้ว +1

    Beautiful work. Can you temper bronze at all?

    • @silentferret1049
      @silentferret1049 2 ปีที่แล้ว +1

      No it has to be work hardened to hold any sort of edge and give needed strength otherwise it will just bend.

    • @dominicdelprincipe2583
      @dominicdelprincipe2583 2 ปีที่แล้ว

      @@silentferret1049 Interesting. I imagine a bronze blade can still be useful in hand to hand combat though. I mean, it was. During the whole age. Thanks for the info