TIG Welder Repair, EDM, HV, YAG and more
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- เผยแพร่เมื่อ 18 ธ.ค. 2019
- Click here for 2 months free Skillshare skl.sh/marcore...
EDM Arc Generator by baxedm.com/
Play with Junk / playwithjunk
Banggood HV rubber gloves bit.ly/35wWfIY
BAXEDM TH-cam Channel / @baxedm9806
Wire EDM demo piece • Amazing cube and spher...
HV Film Caps www.ebay.de/it...
Patreon / marcoreps
In this video I am unboxing an EDM arc generator by BAXEDM, a few high voltage film capacitors and a pair of insulation rubber gloves. Just for fum I am charging one of the 350 µF 1500 V caps to various voltages only to short-circuit it with a servo motor. Such a high energy discharge could also be used to pump a YAG laser. In the second half of the video I am picking up and repairing an old AC / DC TIG welder by Rehm. - วิทยาศาสตร์และเทคโนโลยี
They sent you a full manual and all schematics for a 30 year old product? wow
It's German company.
Actually I've found it isn't uncommon with high-end tools and test gear. If it's a long-discontinued product, it's an opportunity for free brownie points (and perhaps a future sale!).
@@McTroyd uncommon compared to US companies which only care about profit, most of German companies are proud of their products.
@@doctorpex6862 That is not a real feature of German companies: Try asking R&S or G&M for a manual >:-) or any other European company. I have very good experience with USA companies (like Guildline, IET, Keithley, Pace) I was restoring a 1976 standardcell cabinet and Guildline sended a specially for me scanned pdf of all doc she could find and some advise from a technician there and his emailadres if I needed more advise.
I had to repair a Fluke 720 KV divider and I needed 2 switches but Fluke not even responded other then a notification they mailed it to some Fluke department.
@@pa4tim like I said most but not all.
multi-axis wire EDM construction here we come
Yup Let's go!
PLEASE
k
pls pls pls pls pls pls pls pls pls
Challenge accepted.
LMAO, "Carpet burning Photonicinduction event"
That brings back memories.
fucking classic, marco's references are always on point.
I miss Photon lol, he needs to post again! It's been way to long.
I haven't seen anything from him in ages, hope he's okay...
@@leisergeist same, I hope he's alright. He made a community post this year I believe talking about posting vids, but nothing after that : /
No living room is complete without an industrial size tig welding machine. Interior design and dry humour after my own heart.
I miss PhotonicInduction.
I hope Andy comes back to making videos eventually.
We feel you, brother.
He never even properly burned his house down.... There was that time he took out the power for the whole street though..
hes back, just put up a vid about what been happening
You're in luck, he's officially back!
"solder joints that have been cleaned with an angle grinder" -- oof
Not gonna lie, I have ground down solder joints with a rotary tool before.
LMFAO
Was the first of Marco's jokes that made me smile.
LFMO also!
i think you are tied with TOT and AvE for my favorite youtuber..
I think in this one he has proved that he is in a class by himself. And he is my favorite now!
Meh. Ave is a sellout. His videos really went down the toilet about 2 years ago.
@@elesjuan lol what did he sellout to huh?
@@elesjuan Sell out? He hasn't even jumped on the sponsorship bandwagon (eg brilliant, skillshare, audible, curiositystream, etc). Not knocking plugging educational services but ave hasn't even done that. Calling him a sellout just shows you don't even know what that means.
14:20 That's one of the reasons why industrial connectors cost a few bucks each... longevity in use, and replacement!
Really good. Glad to se your wearing steel toe caps socks! Thanks for sharing. I think the main reason for all the caps is to block the HF starting geting back into the power electronics. I have repaired a few welder and a Plasma cutter on my own channel. Regards Chris
wow you've got some cool content over there!
Marco Reps Thanks Marc. I love the quality of your video work. I also like you’re style I can tell you are genuinely interested and that is just so awesome. Thanks so much for sharing
“Carpet burning photonic induction event” loved it
love the photonicinduction reference
"worlds first ergonomic memory tig torch " lmao , this is so accurate
Make sure to sharpen that tungsten! The finer the point the finer your arc will be (in theory). It’s also worth it to make sure the type of tungsten you’re using can do all the different processes you’re looking for. AC/DCEP/DCEN. Not all tungsten is created equal. There’s a TON to learn about TIG but I’m sure you can figure it out on your own. I’m excited to see what you do with this.
As far as I know the pointiness of the electrode depends on the task. When I asked my welder friend, he said steel needs really sharp points and alu needs blunt
@@whatevernamegoeshere3644 you replied to a 3yo comment dude dont think anyonembesides me read this
"Make it less and less safe!" - please design a t-shirt for that :)
Also let’s use common sense and blow something up.
oh my this was a great video the destruction comments phrasing i havent laughed that much in a while i thank you good sir. and yes de-ionized water in the tig cooler is the correct fluid the automotive coolant is used when the machine would have been used in areas or shops that would reach freezing temps
My question is how long is the de-ionized water even going to last before becoming contaminated. The anti-freeze should help with corrosion of the copper.
My Fronius AC/DC TIG welder came with pure alcohol to use as cooling fluid. Apparenty they destill it themselves.
Water will be re-inonized rather quickly by being in contact with the metal in the machine.
I love running the HV experiments on carpet. Just like photonicinduction...
that segue in to the skill share sponsor was absolutely no question the best i've ever witnessed.
11:58 the Elmo hose .... 😂
Hilarious 🤣
Them Photonic comment really hit me in the feels. I miss that guy so much
Photonicinduction always makes me think of younger, more carefree times.
Marco's mind is like a laser.
Seriously how are you able to fix literally anything.
What does that even have to do with lasers?
@@Convolutedtubules Everything here ultimately has at least something to do with lasers.
Whenever any kind of technological problem comes up, lasers in one form or another are always the answer 🦾
Well, I can't argue with that logic. I have only one laser and it barely burns stuff.
@18:00 A 250GW Tig Welder. Now that's impressive.
Nice tungsten sharpening angle grinder drill motor setup.
If you are oxidizing your filler rod you are either letting it slip out of the protective shield gas bubble or your gas settings might be wrong. Good luck getting started with aluminum TIG.
You must now use the most radioactive thoriated electrodes and grind them as often as possible, to ensure maximum welding smoothness.
6:59 New Old Tony toy? I'm sensing This Old Tony reference!
What a awesome welder and great company. Nice diagnosis of the failures. Cant wait to see more of this.
"shockingly we have an arc."
Dude! Phrasing!
I didn't even see that transition to Skillshare coming. So smooth. Random piece of advise, keep the flap disk you use for sharpening the tungsten separate from the one you use for cleaning solder joints. Electrode contamination is no joke.
Little diamond wheels on a Dremel work well in evenly disbursing tungsten dust on the bench. Argon inside the bicycle tubing will keep the rowdy electrons in control.
Every MR video is _such_ a treat. When I see one I get excited, make a fresh cup of tea... (am English).. and make some time to enjoy..
For TIG welding tips I would recommend This Old Tony. He may not be the best but he is very good and very entertaining.
That H bridge reminds me of my first real life experience of the failure mode of some (most?) high-current semiconductors: They short. At a place I worked we had a huge truck battery charger (48v, maybe 50-60 amps? - the truck weighed about 4 t) where one of the Schottky diodes in the rectifier failed, and it was designed to burn of its lead wire (they where intentionally quite thin solid strand wires). In comes our mechanic, sees the obvious problem (those thin wires are way to thin as one of them melted!), resoldered all of them with heavy gauge wire and turned it on. Quite a spectacular fireworks, and now _all_ the diodes didn't work :P
Habe einige Jahre mit diesem Schweißgerät gearbeitet, die Wasserpumpe geht nach einer Zeit in die knie. Aber ein echt schickes Teil für zu Hause. ;)
someone probably already said this but most of the problems you were having (melting the electrode, the sooty appearance of the weld as well as filler rod oxidization) are most likely caused by too high current and not enough argon flow
"a carpet burning, photonic induction level event on the richter scale" 🤣
Nice work, Marco. "Welding tips and tricks" has one of the most comprehensive and didactic video libraries on TIG welding I've seen around, in case you are still short of ideas.
Aaah the well known flame resistant, high voltage brown safety rug!
You really don't take no prisoners - hats off for getting sh*t done. Sure I'd like to see you wire EDMimg like crazy, as I have no clue how that works.
lol erst eine minute vergangen und ich bin freudig erregt zu sehen was in den Kästen drinsteckt.
It’s difficult to find a company to send product diagrams for a pencil sharpener let alone 250A tig torch Rhem will get a look when I buy my next tig torch.
The ac will scour the surface of the aluminium and the filler rod as you weld, you should be able to see a slight pinky red action as the oxidization is "burnt" off. Oh how I wish I still worked where I had access to a Tig.
Rehm! Der beste Hersteller für Schweißgeräte und gerade mal 20km von mir entfernt...
Mein Nachbar hat das selbe Gerät seit 30 Jahren ohne Störung in Betrieb!
We have one of those new rehms at work. I'm not a welder but got to play with it a few times. Fun times.
You are a brave man, fortunately you are also a genius which keeps you from turning yourself into a pile of smoking carbon.
"blow something up for science", guess ill make that one of my lifes quotes now
leon fernan it’s common sense :)
We have all donne that......... or at least that is the excuse after the boom.
I laughed out loud at the angle grinder to a solder joint part!......🤣🤣🤣🤣
I subscribed nearly a year ago, or even more. I still don`t have any idea what the hell you are talking about, but still enjoying your content.
I JUST came from bax's channel. As a wire EDM guy I am following with interest!
You deftly engaged a threatening power switch with a presumably stink-free stocking toe. You of course speak better English than I do, and I did it professionally for 40 years. “Electric Discharge Machining isn’t necessarily appealing to everyone’s ears...and you know, make it less and less safe...for turning pricey electrodes into fireworks...my alchemy bathtub...” The hits just keep on coming. All utterances are given loving pronunciation. You make a commendable EAD (Electronic Ambassador of Danger).
When washing electronic parts, one can use isopropyl alcohol to displace residual water that makes its way into in tiny spots. Furthermore, the alcohol will dry faster and is less likely to corrode metals.
Photonicinduction was freekin brilliant, he moved to India though as he was pissed off with the UK and life in general.
Damnit! Was in Berlin recently. Would have been fun to lend a hand on the road trip! Greetings all the way from the US!
You US folks all looove the Autobahn, eh?
You're giving me a business idea... :)
@@mumblbeebee6546 I used to live in Hamburg. Back then there wasn't much unrestricted autobahn outside of Hamburg (maybe a few miles(KM), don't remember) but I did take my car out there and put my foot down. Good times!
Vince I Will you look at that! I too spent a few winters near the Elbe river! It's true, the unrestricted bits are further south. But I do recall several US colleagues coming over and talking about finding the bits where they could go _real fast_ :) Always made me giggle, since my German friends were dreaming of going to the US to shoot some guns.
I welded up quite a bit of 1/4” aluminum last night, best of luck learning. I’m sure you’ve been watching people give tips. Keep everything clean and use clean gloves. Wipe your tig wire down and you’ll be on the right track. If you see a bunch of black garbage around your weld, your argon flow may not be enough. Oh, and that argon bottle is way too small. 😂 if you have AC balance, set it to 30% and when you’re attempting to weld dissimilar sizes of aluminum you will want to use a larger tig wire size or you will likely just keep melting only the wire back :)
With DC the + side is the hot side. If you want more penetration in the metal the GND clamp is +, if you want less distortion, ie less heat, in the metal you go + for the electrode. Most use AC for Alum because it self cleans, but I have heard some people use DC straight on Alum racing engines to reduce the distortion.
Cosy living room tig weld setup. Wonderful!
I absolutely love your commentary, very informative and hilarious at the same time
Keep attention with deionized water and copper. It is always said, that you better take tap water or, even better, ad a corrosion inhibitor agent to distilled/deionized water.
I actually own a REHM AC DC Ultra 230 they are indeed very good machines!
We have made a decision at work. No new equipment should EVER be bought from a company that keep information away from its customers regarding the possibility to repair it if needed in the future. Sales reps get rather annoyed when they are thrown out on that decision... But in the long run, it is a needed way to go for the industry.
Marco goes tig. Can't wait for you cameos in TOTs videos!
That's one of the collabs I've been hoping for.
So I weld for a living and I am going to tell you something that NO ONE told me when learning.
With Alum welding,
1.stab the puddle (the melted bit) your either in or your out. Its a quick in out. No slowly approaching it figuring out where to add rod This is why the rod is balling. Its melting before it has reached the puddle. Like popping a balloon. in out. (maybe not that quick but you get the gist)
2. Don't start moving the puddle till it is reflective. within max 3 seconds. ( I go for 1 sec but that will require you have more experience drive at 40km/h before 150km/h) You have to use a lot of current for this. The very first tip I give people doing Alum with an issue is turn up the amps. Like I have this issue where I... Stop, just turn up the amps..... yeah but I don't think.... Stop. Turn up the amps. Talk to me after that. And I mean WAY high than you think is reasonable with steel. If your used to steel you will feel like ... hold on, that high, your kidding. Nope, that high. It will work.
3. Get the peddle for that thing. It will help a great deal especially with changing geometry of the part. A thick thing will go to a small thing as you weld up to the corner and you will make a dribbling mess. Consider the metal like a heat vessel and if it is small it fills up fast.
4. Dude, bet ya self a bigger bottle. No joke you will use that up in less than an afternoon of not much welding. Get one that stands mid thigh when on the ground.
Have fun, your more likely to burn yourself by picking up something hot than any other risk. (oh your too smart to do that? You have gloves? Ok.... you'll see :-) )
Its awesome when you can get manuals and schemes 30 year later if country is stable.
It's like watching a German Bob Ross operating high voltage and complex electrical constructions instead of a paint brush and canvas.
this has very quickly become one of my favorite channels
The dry humor is the icing on tasty technical cake
LOVE the photonic induction reference 👍😁
You should ask @thisoldtony for some welding advice tho I would love to see some more laser adventures or something keithley related. Also did your OSMU project didnt just walk away because it doesnt get your full attention and it just wants to be loved? Keep up the awesome videos....
OSMU didn't really walk away, but maybe it has grown a pair of legs of its own now 🐦
@@reps So did you change your mascot or did you also have a bio engineering project on the side?
Just when I got to 0:28 my monitor started flickering and got flickering vertical lines... thought it at first was the video, turned out it wasn't. Scared the crap out of me even more because of the sound xD
love your bathtub! lol
TIG, EDM, CNC & lasers - you are officially my favourite youtuber now :)
I can see it now, they are going to be a BOOM! And nothing will be found but your shadow on the wall, like found after a nuke! Ha-ha, I have been going through the same issues with my little welder, there is something not making connection, it's hard to see anything inside wires running everywhere!! I guess I'm going to be disassembling it, great video! I'd like to have something like it!!
The circuit breaker probably blew because you turned the welder on and off and on again. In my welder the input current is lowered by PTC resistors. If I turn it on, off and on again without letting the PTC resistors cool down I always blow the breaker - the new automatic ones.
I love the servo for shorting out the cap!
You have SO MANY windmills in Germany..... ..... ..... AND you've got 3-phase in your garage.... .... .... England is so backward!
Awesome! Such a huge step for you to get a welder, and one capable of AC/DC too! Soon no project will seem to hard to tackle, just time consuming ;) I advice you train on simpler projects to build up welding speed and muscle memory, takes quite a while to get the feel for it and not have to think excessivly.
Ein tipp als Kühlmittel fürs Schweißgerät einfach destillierteswasser und isopropanol im 50/50 Verhältnis mischen ist umweltverträglich und nicht brennbar und verdunstet beim Auslaufen.
Glad to see the safety socks are still in use!
That BaxEDM generator I can tell you that is a work of art and love ...
I tried to get schematics to repair a Fronius MagicWave TIG welder that had long been out of production. They refused completely, so it ended up as electronic scrap instead.. That machine was much more complicated than the one in this video and it felt pretty hopeless with no schematics to look at. I'm sure some service center who doesn't do anything else all day would have been able to fix it.
Don't forget that sharpening thoriated tungsten rods is a time-ticking bomb for your health
That's the same exact connector our brand new IGBT welder at work has.
Arc welding in socks. You're the man!
so jealous of the residential 3 PHASE you guys have!
TIG welding is really nice to watch (well, not with the naked eyes!). Other techniques such as stick welding and MIG look so messy in comparison... I know they all have their own purpose though.
Tip: Towel in bathtub first to stabilize and protect.
Good old Photonic Induction!
Love your videos! the acute sens e of humor the all thing is indeed wonderful, but between CNC machines and huge sparks and explosion ..man ! Sparks win hands down all the time .... and they even can bring you much more audience :) Just keep the good work going!
That beep on 2:32 really caught me off-guard, I actually got up and check the gas sensor in the kitchen before I realized it was coming from the video :-) Certain frequencies really mess up with the direction perception of the human ears. :-))
Only a couple of episodes away from Marco ordering Uranium and building a bedroom nuclear fission reactor.
The sneaking from behind to connect your Japanese beast with welder's mask on, you should do in Ninja outfit instead
Hahaha, i love the cutting sense of humor you bring to your videos!
Bring on multi-axis Wire EDM!
the metioninng of Photonicinduction mad me so happy we all loved him :D
How INTOLERABLE is tolerable? 😄
Wire EDM and sinker EDM are both amazingly slow, but the results are fascinating. It would create a live stream opportunity only comparable to either the eagle cam or giraffe cam (awaiting the new arrivals).
Only just seen edm machining building one would be great.
In the long history of welders there is a reoccurring theme of the engineers changing the basic heart of the welding machine to improve the quality of the welds. This has evolved into the many different settings that you see today. But, just imagine if Nikola Tesla got interested in welding, I am sure we would see some very high frequency AC welding of different waveforms, triangle wave for example.
Either make a multi axis CNC or a simple 3 axis cutter/driller. That would be awesome to see!
excellent welding machine, old and reliable, similar to the old esab. on new devices miniature instead of reliability! Congratulations on your purchase!
How I missed this video I dont know. Seen all the others and subscribed and often comment and always click many other comment likes in case it helps the youtube algorithm. And this just turned up!
Well TOT and Stefan Gottswinter and Electroboom and AVE all have an exquisite sense of humour but this video beats even yourself! and very easily. I watch Mike Patey and Tim Dodd like a religion but this specific video (Content very close to my own past life) has just knocked Jeremy Clarksons linguistic skills down to 2nd place.
good luck on the welding, its easy to learn but hard to master.
I'm detecting shades of "PhotonicInduction" with those little capacitors... I need MOOOORRRREEEE joules!!!
Just to be cautious grinding thoriated tungsten gives off radioactive particles when grinding ,,do not breath it in and make sure you do it in a well ventilated area..even so letting this get into the environment is something to be considerate a negative. some sort of collection fan filter should be used to at least catch the fine particles for proper disposal..
"Japanese roulette, I love it" 👍
Clicked Like 3 times, just for good measure. This channel deserves 10 times the subscribers it has. Thank you. And Frohe Weihnachten!
Fascinating, informative, educational, entertaining and above all some of the best wit anywhere to be found!