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DIY Traeger. Only better. Make your own pellet smoker / DIY pellet hopper assembly

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  • เผยแพร่เมื่อ 14 ส.ค. 2024
  • After building my own smoker, and wanting to convert it to a pellet smoker for my own convenience, I wasn’t happy with my options. The $500 pellet pro was a bit spendy, and I didn’t trust the $300 Amazon knock off version. For less than 200 bucks I bought all the Traeger replacement parts and fabbed up my own pellet hopper assembly.
    Auger:
    www.amazon.com...
    Auger Bushing
    www.amazon.com...
    Controller
    www.amazon.com...
    Power Cord
    www.amazon.com...
    Firepot, etc:
    www.amazon.com...

ความคิดเห็น • 51

  • @drjaysheriff
    @drjaysheriff 2 หลายเดือนก่อน +1

    Great video. I appreciate the thorough explanation of how these function and the follow up tips also.

  • @resq3496
    @resq3496 2 ปีที่แล้ว +1

    I've built an entire Pellet Smoker myself. Thanks for sharing your Project, that helped me a lot

  • @fishesfromtupperware
    @fishesfromtupperware 2 ปีที่แล้ว +2

    I’ve been thinking that thought for a few years. You went ahead and did it!!!! Great job and thanks for leading the way!!!!

  • @lloydmcknight5476
    @lloydmcknight5476 2 ปีที่แล้ว +3

    Amazing build
    I just started working for pellet mill and they make the pellets for heating and not BBQ. You concept gave me an idea to build an indoor pellet heater. I have worked for Traeger Pellet mill making the pelllets and have done this same thing. You made my idea brighter. Thanks for your share.

  • @beeroquoisnation
    @beeroquoisnation ปีที่แล้ว +1

    There's a lot of great information and advice in this video. Thanks for doing it. Cheers.

  • @georgebush2798
    @georgebush2798 2 ปีที่แล้ว +2

    Good job, I have to give it a go here in Ireland the prices of those are through the roof

  • @racerx1690
    @racerx1690 ปีที่แล้ว

    GREAT job on this smoker, and thank you for making this video. Very informative. A lot of your pellet hopper housing/tube could be made with sheetmetal (stainless) and rivets. It would be very durable and much lighter. Old refrigerators/microwaves/stoves could be used for the metal, and in some cases the fans/motors. As an aircraft mechanic I have seen different sheetmetals take insane abuse and keep going.

  • @mikeclement5383
    @mikeclement5383 2 ปีที่แล้ว +2

    This is why I youtube. Excellent build. I want to make a smoker that uses an augar pellet fuel source, but is controller by a raspberry Pi / arduino so I can control everything from my phone remotely. Smoke the meat while I'm stuck at work.

    • @dylanpeterson6192
      @dylanpeterson6192 3 หลายเดือนก่อน

      Have you looked at the smoker on rainfall projects channel?

  • @stephendupont9293
    @stephendupont9293 4 หลายเดือนก่อน

    I'm in the process of designing one, however I'm doing it out of aluminum. Melting point of aluminum is 1220*F and My plan is to strictly use this for lower temps. I have a 4' long x 30" diameter pit for other cooks. Plus with aluminum, not rust to deal with. No different from cooking in magnalite pots. The firepot shouldn't get over 500* which is well within the specs of the aluminum.

  • @matthewmintz9136
    @matthewmintz9136 2 ปีที่แล้ว +1

    Great job man! Having the same troubles with the high maintenance of a simple smoker I built last year, thanks for the inspiration and tips on converting it to a auto pellet smoker.

  • @israelcontracting4059
    @israelcontracting4059 2 ปีที่แล้ว +2

    Awesome quality build! Super detailed! Great job!

  • @ForceField9
    @ForceField9 2 ปีที่แล้ว +1

    This is awesome. AWESOME. Very doable for even an amateur home hobbyist welder right? Love this video

  • @mohammadghannam5952
    @mohammadghannam5952 หลายเดือนก่อน

    Good job my friend 👏 👍 👌

  • @diecastmodelhub
    @diecastmodelhub 2 ปีที่แล้ว

    I am in the process of planning a pellet fed pizza oven!! Thank you for your Video!!

  • @ExpressBrick
    @ExpressBrick ปีที่แล้ว

    Really great build... I would only add one suggestion for the drip pan, use aluminum foil on top to save time on cleaning.

  • @catfishslayer100
    @catfishslayer100 2 ปีที่แล้ว +1

    you can buy the whole hopper assembled for about $200 now. yours is a lot beefier thou.

  • @martinkoche4375
    @martinkoche4375 11 หลายเดือนก่อน

    Thank you. Beautiful work

  • @CraftyZA
    @CraftyZA ปีที่แล้ว

    what en epic build!
    would love to see it in action with some short ribs maybe.

  • @jeredrice5594
    @jeredrice5594 2 ปีที่แล้ว +1

    Very nice job!

  • @jerryrubiat3008
    @jerryrubiat3008 10 หลายเดือนก่อน

    Is there a video of you cooking with it ?

  • @davesenor3146
    @davesenor3146 2 ปีที่แล้ว

    Awesome video!! Thanks for sharing

  • @Dev_Everything
    @Dev_Everything 2 ปีที่แล้ว +4

    the rtv silicone was a mistake. the fumes when heated are toxic and not great for food.

    • @gregpolkus2981
      @gregpolkus2981  2 ปีที่แล้ว +3

      The RTV used is listed as food safe. Did not use regular old Silicone RTV for this reason

    • @Dev_Everything
      @Dev_Everything 2 ปีที่แล้ว +2

      @@gregpolkus2981 Can you give the name? i looked for food safe RTV and was told it doesnt exist

    • @gregpolkus2981
      @gregpolkus2981  2 ปีที่แล้ว +2

      Food Grade NSF FDA RTV Silicone Sealant Adhesive Red High Temp 10.3oz (Standard Version) (Standard Version, 2-Pack) www.amazon.com/dp/B0834C66ND/ref=cm_sw_r_cp_api_glt_fabc_D6PTZVQXPGK60KF1CFPN

  • @meals24u
    @meals24u 2 ปีที่แล้ว

    Cool project

  • @duanehenicke6602
    @duanehenicke6602 2 ปีที่แล้ว

    You went the hard way on this build. You can buy the pellet hopper assembly ready to bolt on for around what it cost you to piece this one together. Just built a pellet grill out of 1/2 thick oilfield scrap pipe. Had been laying in the south Texas brush for over 40 yrs when i found it. Odd ball size. 18'. Made for a tight fit when installing the hopper assembly. 20" would've been a better choice. I built a dual purpose deflector/grease pan out of 1/8" steel. Very happy with the way it cooks.

    • @Scharll1
      @Scharll1 2 ปีที่แล้ว

      Please tell me where to get the pellet hopper assembly bolt on? I've looked many places and find nothing aftermarket.

    • @duanehenicke6602
      @duanehenicke6602 2 ปีที่แล้ว

      @@Scharll1 eBay, Amazon, Wal-Mart. That's just to name the cheaper models. They are everywhere on the web. I get them delivered to my door for around 220. I think the most expensive I've seen is around 600.

    • @Scharll1
      @Scharll1 2 ปีที่แล้ว

      Ty for answering. Lots of eBay and Amazon cheap options but are not in stock. The other issue is like 250 for shipping to New Zealand :( I'm looking at buying individual components now which have normal shipping costs

    • @duanehenicke6602
      @duanehenicke6602 2 ปีที่แล้ว

      @@Scharll1 Wow! The days of free shipping are almost all but gone. I seek out the vendors that offer free shipping when i can. Didn't realize you were not in the states. I can see how that would be a issue with shipping. Best of luck to you on your quest for parts.

    • @FreeTop20
      @FreeTop20 2 ปีที่แล้ว

      I've been looking too at aftermarket bolt-on hopper assemblies starting a couple years ago. Recently I looked again hoping there was a lot more options but very limited and like Scharll Nextleven said "Out of stock" and "Cheap". This video was Great though... Just made my decision to build my own from scratch. By the way, I repaired a like-new Cabella's hopper then modified my BBQ and turned it in to a Trager-style smoker... I too used 1/8" steel plate for the deflector and the drip pan... I LOVE IT! Better yet... When my friend gave me the hopper assembly, it came with two additional brand new digital control boards that Cabellas sent him... Ended up being a 16.00 PID sensor! Now I'll just order the missing componenets and build another hopper. Thanks for the Video!

  • @don-wagz-wagner9897
    @don-wagz-wagner9897 ปีที่แล้ว

    I would have liked your video more with the fabrication steps.

  • @JakeThomasFSU
    @JakeThomasFSU ปีที่แล้ว

    That is amazing!

  • @willbennett1102
    @willbennett1102 ปีที่แล้ว +1

    I don’t think RTV is safe

  • @gjvolker
    @gjvolker 2 ปีที่แล้ว

    I wonder what it would be like to make something like this that has the burn pot in the same location as the fire box on an offset instead of right under the grill surface? mimicking the flow of smoke and heat like an offset smoker.

    • @gregpolkus2981
      @gregpolkus2981  2 ปีที่แล้ว +1

      You lose a lot of heat through the firebox, more efficient use of pellets to put the flame where you want the heat. If you did an insulated firebox (ceramic?) you might be onto something

  • @mattbrown7483
    @mattbrown7483 ปีที่แล้ว

    Just curious, how do you empty the ashes out of your burn pot? my Camp Chef has a sliding bottom with a catch cup underneath.

  • @meals24u
    @meals24u 2 ปีที่แล้ว

    Too bad steel is expensive where I live these days that you’d easily be better off just buying the grill or buying the parts and putting one together rather than thick steel.
    Not that it’d be the same thing, but just saying from a cost perspective.
    Friend of mine fabricated his own pit, bought a Pitboss, sold his pit and never looked back.. To each their own I guess
    This is a nice project though, well done

  • @danieldavies7681
    @danieldavies7681 2 ปีที่แล้ว +1

    Any chance of a list of Amazon links for the materials?

    • @gregpolkus2981
      @gregpolkus2981  2 ปีที่แล้ว +1

      Added a list of the parts to the description above

  • @speedbeagle6498
    @speedbeagle6498 2 ปีที่แล้ว

    Dumb question; I've never seen a pellet grill operate, where all the ashes go? If I'm smoking for 6 hours I'd imagine I'm burning a lot more than is going to fit in that little cup???

    • @gregpolkus2981
      @gregpolkus2981  2 ปีที่แล้ว

      It burns pretty efficiently; the forced air through the pot does blow some of the ash into the bottom of the smoker. I’ve done 12 hour smokes on a brisket without issue. I shop vac it out very few smokes

  • @corvus2929
    @corvus2929 ปีที่แล้ว

    You inspired my father in law and I to build one based on your video. We are having issues with jamming. Did you have any issues with that?

    • @gregpolkus2981
      @gregpolkus2981  ปีที่แล้ว

      I haven’t had it jam. I did have to upsize the bolt/pin for the pellet feed auger to feed gear motor. Mine sheared off. Upsized it to ~ 1/4” bolt and it’s behaved itself since

    • @corvus2929
      @corvus2929 ปีที่แล้ว

      @@gregpolkus2981 ok thanks for the info. Our motor is cutting out and jamming. So it might be a week motor. We have just the cotter pin and it doesn't share it off.

  • @barrystuard1243
    @barrystuard1243 2 ปีที่แล้ว

    Where is the list of parts needed

    • @gregpolkus2981
      @gregpolkus2981  2 ปีที่แล้ว

      It’s in the video description above