Building an Electric Bicycle from scratch. DIY
ฝัง
- เผยแพร่เมื่อ 1 ก.ค. 2016
- Motor: Crystalyte Crown TC3080
Controller: Grinfineon C7240-NC 40A
Headunit: Grintech Cycle Analyst V3
Torque Sensor: TDCM
Rear brake: Shimano XT with Magura Hydraulic Brake Sensor, close
Front brake: Magura MT5e, close
Light: B&M 175Q75/6TSNE-07 + 323/8ALE0211
DC-DC-Converter: Tracopower TEN 20-7212WIR ; 43V-160V to 12V
BMS: SP-2060B
Battery: 160x Panasonic NCR18650PF, 8p, 20s, 2900mAh
E-Bike parts purchased @ www.ebikes.ca (full kits available)
E-Bike Support @ www.endless-sphere.com
This google search to learn how to make a battery: www.tinyurl.com/hka28ag
music by www.bensound.com - ยานยนต์และพาหนะ
why didn't you show it in action??? I can promise you that every single viewer has been waiting for it.
I Thought i was the only one :P
it probably didn't work lol
Actually I thought it would just be another POV Video of a guy riding a bicyce. I might put one up next year, when it is warmer again though. It works extremely well!
GonzoGonschi
aoora
good work . CONGRATULATIONS .
वेरी गुड शिवा तुम्हारा वीडियो बहुत अच्छा है और भी वीडियो अच्छे-अच्छे बनाते रहो
nice build, love the primer red, custom battery pack, I'm trying to make similar on recumbent although removable for charging and light undpowered cruising, having it all integrated makes more sense,
how it run on hills, where I live equal parts hills up, down & flat, needing 60km uphill range, pedal the other two thirds, is that doable @ 20kph, thanks for great vid,
it's definitly doable. grin tech has a simulator tool on their website. you can load your route via google maps, chose one of their motors, select battery pack and it will calculate how much energy you will need for the route at a certain speed. www.ebikes.ca/tools/trip-simulator.html
Great Work...Wonderful eBike :)))
Great Bro
I proud of you
Awesome build! Being a bike mechanic myself, I'd shorten the cables a wee bit. Still, better too long than too short.
Thanks. I agree! But that hydraulic stuff isn't inviting me too much to do that in the next time :)
aoora I have a question about the process of the fiberglass frame you did. So you filled the hole with something like foam, filled in all the places that could make air gaps, then did the resin and fiberglass? I'm going to build one like yours, I just can't seem to figure this part out.
Pop
How does it work? Got decent range? Speed?
I like it. Gonna post the raw video so we can have a play by play of the build?
It works very well. Very very powerfull. at high speeds (50kmh) I can do 60km. At lower speeds I could do over 100km easily. My top speed is around 80kmh. But I never do that. It already is the "raw video" because it was the timelapse mode from the iphone.
Being a good Googler is all you need to accomplish anything ;)
Cjifrodihcwhckckk
Wow, this is seriously impressive. May ask you how you went about designing the electrical setup of battery cells, I really liked your design although I could barely see it in the video!
Thanks
Cool build, cool music!
awsome!!! very nice build! congratulations :)
Tuughihhyyj
Very nice my friend thanks
Good job bro ... the color is great... ^^
No
awesome
Very good job
Daanyal for waiting a cycle
please make a complete
Good video I like how u look on your tablet then go back to work quick learner like me
very good
that's one massive battery! what's your top speed and how many miles/km can you go on a full charge? ?
It is massive indeed. 1.6 kwh. The top speed with seriously far to violent and fast pedaling is about 60-65km/h. Without pedaling but with a throttle it should do 70-75 kph with a full batterie at 74-80ish Volts.
As for the range. It depends. My way to work is about 32km. I can go both ways at 45-50kph and have still 1/3 capacity. I go never slower than 40, even uphill, it can do any hill at 45 if I pedal enough since I have no throttle, but it multiplies just my pedal power by a given factor. As for my route: One way is more down, the other way more up, totaling to about 150m difference in height. So, I guess it would do about 90km at 45kph in a mixed terrain, but I never went this far. At "normal" speeds like 20-30 it would probably do 200k. But this thing is so powerful, its very hard to go bellow 35kph...
Lakha
Good
Bhura
Wruygyiihh
well done video
Yes you are right
What type and where did you get the lock and key for the door? What did you use to make the door?
I love it. very clean build
Jesse Wright
Good job..
80km range? Only from the top of Mt Everest with those batteries:) Lucky to get 20km WOT distance in my experience. Swap the yellow and green phase wires, that will get it going.
In fact I do my way to work with it. It's 60km. I have an average speed of 45km/h and I come back with well over 30% battery left. The way to work is 150m down, and then 150m back up.
1.4kwh is a LOT of energy for an ebike. If I'd go at normal ebike speeds, like 20-30 the range would be over 100km without a problem.
@@jumbleblue wow ! That is good range , well done.
how many miles does it go?
nice
Nice job on the frame! Do you have more details on which materials and techniques you used to make the case? How did you made the 'door' watertight? Does it hindge or does it come straight off?
Rkcl l
Gh
top notch
That battery pack was sick. How did you come up with the design?
Nice
Mujhey bhi cycle ban yani hai
Can your share your drivetrain setup? I'm also looking at the TDCM torque sensor and a TC3080. I was planing on a 7 speed freewheel on the hub but I'm having a hard time finding the right crankset. Did you go with a 114mm spindle?
Sweet :) Your a tenacious person ! awesome build
How many prize of this bicycle??
how much did you spend on all the materials?
💘lovesh
Thank you
Plese आसान सी साइकिल बनाओ जिसमें ज्यादा चिज काम में ना आए ओर वो चिज घर प हि हो एसी साइकिल बनाऔ
Very nice 👌👌 cycle 🚲🚲🚲
Super
WOWWW!!!.......but does the bike work?
What are you doing haw it s fast
what would you charge to build the battery/ where did you get those batteries from? looking for a long range battery, will be for a tadpole trike .
I use the charger from Grintech. It's very advanced and I suspect longer battery life because of that. However cheaper chargers will do too. tinyurl.com/glpdryk . I got the batteries from a chinese company called "EVVA TECHNOLOGY CO., LTD" the batteries seem original panasonic. I trust them. The price is ok too. But you can get the cells from AliExpress too. My battery is very long range even at high speeds (50kmh) I can do 60km. At lower speeds I could do over 100km easily.
Triston Webber
It may be Easy to Build but will Cost you and Arm and leg to Buy the Parts Needed . Crystalyte Crown TC3080=$665.00/// I
priced all in this guys List and the Price to Build this thing is way out there for a DIY around $1.000 Plus to Build it.
Nice work bro.
Super bro
Gear ki cycle kitne rupaye milati hai dikhaiye
excellent, job well done
nice bike :) any more data ? speed, range, etc.?
at high speeds (50kmh) I can do 60km. At lower speeds I could do over 100km easily. My speed is around 80kmh. But I never do that.
Haha ha that is not a bike
@@jumbleblue thanks
Super👌👌👌 doing but i can't do and i not have one thing to make😭😭😭how they make🤔🤔🤔🤔
1 number kadak i like it
👌👌👌
How make to u it's is amajinj product 😎😘😘👊
Good
can you tell me where did you get all your parts from? link to the batteries you used as well as the other parts please.
it's all in the description
Mast hai
Hello, i have a small 20 inch bicycle I want to install an electric package, what motor do I recommend to catch a speed of 30-35 km / h?
Hi, 20 inch wheels or frame? Anyhow. The top speed is determined not only by the motor, but by the combination motor windings and battery voltage. You can simulate different motors/batteries for a given route here www.ebikes.ca/tools/trip-simulator.html that way you can find out if motor/battery will give you the desired top speed.
Thanks, I thought about a 24 volt 350watt power motor, with 24 volt 24 ah acid batteries. Can get a speed of 30-35 km / h with a distance of 15-20 km
Is kadam kaya hai iska dam kya hai yah kaise aayega
Sira
plz help me..
plz send list of required components..
its in the video description.
SubConsciousMindd bt u help me..
in personal mail through
Strange battery layout.
how can he
where you buy the cells?
Rohan;2019
📢📣🎸🎙️🎧🎙️🎧☎️
Veer good friend
Just a quick tip- you could've used a cheap bike from craigslist, it would've saved you a lot of time and money.
wowwell done !
Very good
war meri cycle ki brek nhi lagti koi aisa vedio banaiye ki jisme brek banane ka koi tareeka ho , aur aisi waisi brek nhi dhansu brek ok. but aap bina disk wali cycle ka brek banaiga ok , please toda jaldi banana ok sar
Is motor ka Kitna Paisa lagta hai
Very speed
Ok
-Good googler
Wow
Chala ke nahi batayi to matlab kya h is puri video ka
how much did it cost to make it?
battery +600euro
The battery is 2kwh made from 160 original NCR18650PF Panasonic cells. I payed 2.5$ per cell, plus shipment, bought 250 with shipping for 800, which gives me 3.20 per cell, which is pretty low compared to prices I found on the Internet. This boils down to 320$ per kwh, which again is a ok price in 2016. So with Nickelstrips and all the battery was around 550-600$.
Since I used a rather powerful motor and torque sensor the E-bike components came to about 1200$. Plus the bicycle parts, but I lost track there. Whole thing was probably 2500-3000$ or something.
Fiberglass process? I'm doing the same build.
I'd recommend to first build a wooden skeleton frame within the frame of the bicycle. Basically a triangle made out of woodboards which have the width which the box should have. Then use fiberglas matts and epoxy to bridge the gap from the wood boards to the bicycle frame and give the whole thing the shape you want. You could also use 2k foam to fill up the gap, then cut it in shape before applying the fiberglas mats. It's up to you if you do the lid for the box on one side completely with fiberglas, or if you use a plastic board on both sides. In a second build I'd use plastic boards or readymade fiberglas boards instead of doing it myself.
The wood panels which give you the skeleton frame would optimally have an L-shape cut into their edges so that the lid would "sink into" them.
فسأل متاجربه
if i was a fabricator id use the thickest steel rear forks i could make that could take over 2000kg of torque without the need for an arm, or just cut and job the rear end of a dirt bikes fork
Sounds good :) The frame I have really isn't very good. I would have wanted a fully, but I didn't find a reasonably priced fully frame with an unobstructed triangle big enough to put the battery in...
@@jumbleblue for my Ebike build i bought the cheapest bike halfords ( UK shop ) sold, because cheap bikes use hi tensile steel frames and forks,dont want snappy alloy dropouts for my 1kw motor
very fast
Further information
Hard Work 100% Successful. 👍👍👍👍
Great color choice :(
;)
Pagal
Ragava lawerence 😍😍😍😍❤️
How fast does it go?
With pedaling you can do 65kmh. Faster pedaling is hard. But if you use a throttle to overcome pedaling speed limitation it can do 80kmh.
how many parallels does the battery pack have ? whats its ratings, assuming each cell is 3.7volts thats over 500 volts in total if in one series, is it divided by 12 ?
Battery: 160x Panasonic NCR18650PF, 8p, 20s, 2900mAh
It's about 1.6kwh. This and more infos in the description.
@@jumbleblue sure beats my Panasonic 13 cell pack :P
With your batteries, the biggest problem is power to weight which is why this tech has been delayed.
Using 18650 you are packing in more casing than charge. each cell's case not only puts gaps between the batteries where there is nothing there but also gives the battery more mass than charge capabilities.
On top of that the weight to connect them together, all that wiring or plating.
Try Gel Cell. You can get them in Li-ion, the following link is for the standard gel cell's
goo.gl/wzywv5
Nice Atttttttttttt
Manoj
hello
Hi
Abdul Rehman 🚲🚲🚲🚲🚲🚧🚧🚧🚲
Noshad Ahmed maaman
शिवाजी महादेव पाटील खरीदने वाले
aa raha bhai Fabio ko moter ma kasa asmbap kara ga
ভাইয়া একটু আস্তে আস্তে করলে ভালো হতো পরের ভিডিওতে দেখায়েন pls
Mama ji
Cool video but this is more like an assembling video
Like
hus!
Very fani
safer and better to buy a ebike battery made in a professional battery factory like the ones that make bus batteries. if diy users make mistakes with 72v batteries assembling cells or do it wrong it could be the last thing they ever did.
It's certainly safer, but it is also a lot more expensive. In this custom shape especially expensive. It would cost 10 times more. Furthermore security can be learned by DIYers too. It's certainly good to have respect, but it should keep you from it.
wah......................
Shiva cycle hair kya asli ma