For the manufacturing of jet engine parts there is this method where they cast a tin block around the previously machined compressor blade for clamping in order to machine its socket.
First time commenter and I've gotta say it's amazing to see how quickly and easily you not only handle parts, but explain your thought process on these kinds of things. I've been running Hurcos at my work for almost 8 yrs (all conversational programming no G&M codes or using Mastercam to make tool paths) and never seen anyone remove material or explain basics and cool tricks like you all do. Watching and listening to these videos (and the academy) has really helped me improve my productivity as a worker at my job. Keep up the great work yall! 🤙
The design of any fixture is crucial to the success ie the quality and profitability in the job. Clamping is a nightmare on thin wall parts, especially if distortion is to be avoided. Well done
6:046:08 Well, i think i saw something interesting. Did you actually used an adaptive or dynamic milling toolpath with a big step over like tool.diameter*0.8 to finish the bottom of some features in the first op.?
Add roughing ops. Order extra material. Not only extra pieces but extra on the outside if you need to. Leave material on face that needs flatness. Removable Dowel locations are good for locating and flipping repeatedly. Hot glue the part down and skim at the end. Skim your plate flat. Set part on plate. Brake cleaner fixture plate. Put your finger on top of the part to keep it from moving. Hot glue in the shape of a weld around the part. Face off .01 with an an endmill with a corner rad. No coolant
I would seriously like to see a deep dive on fixture design based on referencing datums in second, and subsequent ops. I’d also like to hear more about designing fixtures to be reused dozens of times while getting repeatable and consistent results every time.
Iam curious about how long it takes from start to finnish for one piece, including the fixture and the programming/designing. And how much would one piece actually cost, or one hundred. Any videos on this in the near future?
Hi Titan Team. I had a question come up about your business at work. We work in extremely tight and extreme cold and hot thermal fluid. Would like the ability to go colder/ hotter or any program of drawing temp with your finger in the flushing of the lubricant and shavings. If so would you like to experiment with it l? I think we can do that as a company pretty much in any amount of temp change /speed you want between hot and cold
hi, i have been watching your videos for a while now, please can you make a video on how to make an engine block from scratch, what kind of workholding do you use to hold an engine block, tools too, speeds and feeds for aluminum, any kind of engine block i3, i4, v6, v8, v10, 12, w16 etc. i hope you guys see this!!
It's mathematically impossible to generate enough revenue with just tariffs. He should get rid of corporate double income tax and increase length of first bracket (0%) of capital gains
I was starting to think "When did Keith start on the machines?" Love the humour you all have
The quality of this channel is amazing.
Havent seen drawing requirements, but if you do op 2 first, you don't need fixtures for the other half
For the manufacturing of jet engine parts there is this method where they cast a tin block around the previously machined compressor blade for clamping in order to machine its socket.
Great intro! Whoever came up with that idea deserves a pat on the back.
First time commenter and I've gotta say it's amazing to see how quickly and easily you not only handle parts, but explain your thought process on these kinds of things. I've been running Hurcos at my work for almost 8 yrs (all conversational programming no G&M codes or using Mastercam to make tool paths) and never seen anyone remove material or explain basics and cool tricks like you all do. Watching and listening to these videos (and the academy) has really helped me improve my productivity as a worker at my job. Keep up the great work yall! 🤙
The design of any fixture is crucial to the success ie the quality and profitability in the job.
Clamping is a nightmare on thin wall parts, especially if distortion is to be avoided.
Well done
6:04 6:08 Well, i think i saw something interesting. Did you actually used an adaptive or dynamic milling toolpath with a big step over like tool.diameter*0.8 to finish the bottom of some features in the first op.?
When the part was released after the first pass does the part bow/warp? Solution?
Add roughing ops. Order extra material. Not only extra pieces but extra on the outside if you need to. Leave material on face that needs flatness. Removable Dowel locations are good for locating and flipping repeatedly. Hot glue the part down and skim at the end. Skim your plate flat. Set part on plate. Brake cleaner fixture plate. Put your finger on top of the part to keep it from moving. Hot glue in the shape of a weld around the part. Face off .01 with an an endmill with a corner rad. No coolant
we use the cavity feature a lot in mold making
i would have done the flat side first. fixturing to hold a flat surface would have been a lot easier. good job showing what can be done though.
No catch phrase at end. Dis a point
Not one "boom" in the whole video! 😂
I would seriously like to see a deep dive on fixture design based on referencing datums in second, and subsequent ops. I’d also like to hear more about designing fixtures to be reused dozens of times while getting repeatable and consistent results every time.
I would also like to see a deep dive into the design. Usually, if you ask they deliver the video.
One of my fav videos so far... I prefer the more instructional, mill/bit application, etc
I see you Keith...👀 the words mixed with the cinematic shots/ music.. Might need your own video soon🔥
Iam curious about how long it takes from start to finnish for one piece, including the fixture and the programming/designing. And how much would one piece actually cost, or one hundred.
Any videos on this in the near future?
That machine is a beast! Fun to watch it in action
Which flatness error on the final part ?
Great Job Jessie!
Nice work Jessie, great explanation of your thought process!
Every time you said mighty bite my mind went to the fishing lure :)
Good work Jessie👍 What's your cousin Beau been up to lately? He needs another appearance soon
Hi Titan Team. I had a question come up about your business at work. We work in extremely tight and extreme cold and hot thermal fluid. Would like the ability to go colder/ hotter or any program of drawing temp with your finger in the flushing of the lubricant and shavings. If so would you like to experiment with it l? I think we can do that as a company pretty much in any amount of temp change /speed you want between hot and cold
Need more videos from Barry
Can we have a video about machining complex casting???
Nice video! Lots of good information here!
Amazing intro❤
More detail into the OP2 fixture design would be nice but since these videos are free I will take what I can get.
D80 facemill (4 Flutes): smm - 1900 with axial 5mm
D20 endmill (5 flutes): smm - 540 with axial 12.7mm
amazing
Absolutely watch your datums so well said.
hi, i have been watching your videos for a while now, please can you make a video on how to make an engine block from scratch, what kind of workholding do you use to hold an engine block, tools too, speeds and feeds for aluminum, any kind of engine block i3, i4, v6, v8, v10, 12, w16 etc. i hope you guys see this!!
Fixtures are how you get it done nice job
Good insights Jess. Always appreciate the level of detail you share!
Joder estos tíos hacen que cada trabajo se vea realmente fácil que capos , excelente trabajo 👏 saludos desde Perú.
Boolean bouillon no soup for you
It's mathematically impossible to generate enough revenue with just tariffs. He should get rid of corporate double income tax and increase length of first bracket (0%) of capital gains
Whats going on at the beginning 😂
Nice 😁 it’s boolean
Chamfer program clean up your part make sure it's sweet end the bird. You know what I'm talking about
12700 mm/min
Is it real?
Amazing work 😮😮
Look at the last vidéo Barry run kor5 at 50000 mm/mins
🔥🔥🔥🔥
Бульен😂
Bool-lean