How Talalay Latex Mattress Made in Factory? The Mattress Company Manufacturing Plant !

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THE MATTRESS COMPANY
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Foam Structure of ECO PURE MATTRESS
HIGH GSM MELANGE FABRIC
PURE TALALAY LATEX FOAM
COOL GEL FOAM
RUBBERISED COIR
BACKCARE REBONDED FOAM
ANTI-SKID FABRIC
HOW IS TALALAY MADE?
The Talalay process is a more intensive and newer method than Dunlop. The steps involved in the Talalay process are:
Manufacturers whip the liquid latex extract into a froth, and it's poured into a mold, like with the Dunlop latex method, except the mold is filled partially.
They vacuum seal the mold which causes the latex to expand and fill the mold eventually.
They flash-freeze the molded latex, which then begins to push the carbon dioxide through the latex, making the latex foam more breathable, and lighter, as it solidifies.
Then they bake the frozen latex.
After the latex is baked, it's removed from the mold where they wash and dry it.
These extra steps lead to latex with a homogenous consistency. Talalay latex is fluffy and light throughout, and usually less dense and softer than Dunlop latex. This leads to the Talalay latex being used almost exclusively as a comfort layer material. It doesn't have the density and firmness that would serve as a support core element.
HOW IS TALALAY SIMILAR TO DUNLOP?
A lot of the steps of the Talalay process are similar to the Dunlop latex process. Like with Dunlop latex process foam, manufacturers foam and pour the latex into a big mold. However, in the Talalay process, they only partially fill the mold. They seal the lid of the mold, and expand the latex by vacuum filling the mold.
After it's completely expanded, they freeze the mold. Then, carbon dioxide gas becomes pushed through the latex, causing it to gel. They then raise the temperature to 220 degrees F to vulcanize the latex. Like with the Dunlop latex process, Talalay process foam is washed thoroughly, and eventually dried after it's vulcanized.
HOW IS TALALAY DIFFERENT FROM DUNLOP?
When comparing Dunlop vs. Talalay latex, the difference between Dunlop latex and Talalay latex is how the materials are produced. The terms "Dunlop" and "Talalay" refer to certain manufacturing processes used for making these materials. The starting material is the same. The manufacturing process used is the major difference.
The Dunlop latex process is easier, which usually means Dunlop latex products aren't as costly as Talalay. There's a more involved process with Talalay, but it generates less dense and softer latex material that's suited better for specific applications.
Many manufacturers use both types in their mattresses, so you might wind up with a mattress that uses both Dunlop latex and Talalay latex. Talalay's softer feel is ideal for comfort layers while Dunlop's firmness and higher density are ideal for a mattress's support core.
"new bed odor" when the latex first arrives at your doorstep, but it won't release any harmful chemicals. Talalay is crafted only from natural ingredients.
6. SAFE AND HEALTHY
Talalay latex is gols certified.This certification shows the latex product is safe, free from harmful substances, and not made of synthetic latex. Not many foam or latex producers worldwide meet this third-party, independent certification standard. Also, Talalay latex often goes through a five-stage wash and rinse process in a water and soap solution, which makes it the healthiest sleeping product around.
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