Ford, Lincoln, Mercury Adjustable Pedal Repair!

In this video I disassemble and repair the adjustable pedal system in my 2003 Lincoln Towncar. This system is very similar on many ford vehicles but especially applies to Lincoln Towncar, Mercury Grand Marquis, and Ford Crown Victoria. I hope this video helps you out if you have a similar issue. Thanks for watching! #mobilemechanic #lincoln #towncar #adjustment #gaspedal #brakes #ford #electronics #plastic #gears
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Try removing the plastic gear by grinding off the end of the shaft then clean it with alcohol, drill 4 small holes, 2 on either side of the crack and insert a small piece of stainless steel wire through the holes and twist it tight to hold the crack together. Then cover the entire crack and holes with baking soda then add (liquid not gel) crazy glue on it. Add two or three coats of each on either side of the gear. This should fix the crack. You can buy a push- on cap nut to go back on the end of the shaft to hold the gear assembly in place. Tip: whenever you adjust the brake pedals, keep your foot OFF the pedal so that no pressure will be put on the gear. We can thank the engineers at Ford Motor Co. for trying to save a few cents on each vehicle by using a plastic gear instead of a brass or aluminum one.