Gelcoating Fiberglassed Plywood DIY! (Like a Pro)
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- เผยแพร่เมื่อ 6 ก.พ. 2025
- Once you have fiber glassed over your plywood, you NEED to seal it with gelcoat! Gelcoat not only makes your fiber glass work look better, it seals and creates a water barrier for your raw Fiber glass. This step is very important, and should not be skipped! It is not hard to work with gelcoat, you just need to understand the basics. In this video I will show you how we have been gel coating over fiber glass for years in our families Boat shop. Follow along step by step, this is a full length video with no details left out. If you find this video helpful, please remember to subscribe, like comment, and share! Thanks for watching!
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We have made Patreon ( www.patreon.com/FishBumpTv ) available for members who are interested in consultations on their projects. Thank you for your support!
Hate that your top tier Patreon plans are sold out. Wealth of information on the videos though, can most likely find the tutorial I need. Thanks again for taking the time. I get too busy to post on my channel most of the time.
Thank you!!! This is exactly what I need. I have a beautiful '89 VIP Fish n Ski with a 5.0L v8 IO that I need help with. I will be joining the Patreon page for your advice. I appreciate that you are doing this.
Sir please give your contact number
Money comes and goes but pride of work stays with you all your life. Thank you for showing us how to do beautiful fiberglass work.
Well said! Much appreciated!!!
I worked 32 years in fiberglass reinforced plastics R&D. Hand layup was the first and most basic process that I learned. Your very well done instructional video shows/teaches the techniques exactly as I was taught so long ago. I look forward to following your channel!
Wow, thanks so much for taking the time to watch and comment! It is much appreciated!
I agree. Great teacher. Ty. One thing, how do you tell the difference on an old boat if it's gel or epoxy? Spot test and see what happens?
Wow. I just got educated by a guy who explains each step thoroughly including the doubt you will encounter. That comes from years of experience.
I loved watching this episode.
Thank you for the effort you put into the project to make it look/seem doable for someone with lower levels of skill than the boat builder
Glad it was helpful, and thanks for your comment!
Great videos, Capt!! I started my YT Channel because there is an EXTREME lack of "GOOD how-to's" available on TH-cam.. a few garage boat builders misguiding the masses! Your content is GOLD! I use a lot of similar techniques building "WICKED WANDA" (with my own spin, of course). KEEP them coming! You deserve to be rewarded for your efforts!! 🙌
Thanks, I appreciate that! We have more videos on the way!
Superv work a man that understands teaching your father must have been excellent
Wow, thanks! Yes, he was a great father and teacher! Thanks for watching and commenting!
The original Glassing-the-Plywood piece, the different kinds of CSM, and now this with Gel Coating, Both First Class. I have worked Polyester and Epoxy since 1964 and I learned so many little Tips in both of these vids. I like your emphasis of pouring liquid out as soon as fully mixed, to cut the heat/cure issue. Two Thumbs up.
Thanks for sharing! Glad you found some helpful tips in the videos. We have lots more DIY type content coming soon!
Captain Joe the Bob Ross of Glassing.
Awesome! Glad you are enjoying the videos!
Awesome highest quality knowledge from a craftsman!!! Family businesses and craftsmen are disappearing. As a high end residential custom custom remodeling contractor [ ret.] At 61, I now do log slab metallic epoxy tables, classic truck restoration, custom tool making, and making rc airplanes and boats, [ if you stop moving - you'll die! ] [if you stop learning - you're boring! ] Thank you for teaching as I enjoy teaching others as well. At no matter what age, if you're open minded to tips and tricks that's what makes a craftsman. Just a quick trick as I also use cheap chip brushes for epoxy and por 15 paint, get the cheap super glue and apply to the base of the bristles all the way around at the steel band, this will prevent bristles to come out into your finish. Hope that can help. Now I'm thinking of learning how to do youtube to teach my tips learned in high end remodeling? Once again thanks!!!!
Thanks so much! Yes, I agree that we need more craftsman and quality tradesmen out there for sure!I will definitely try the super glue trick, sounds like it would work great. I really appreciate you watching and commenting!
These fibreglassing videos are fantastically useful, thank you for the really detailed steps and tips. I’ve just bought a 48-year old fibreglass boat in need of a fair bit of repair both glass and gelcoat and I cannot express how helpful your videos are to a total novice like me. Brilliant work. Thank you.
Thanks so much! Glad to help! Best of luck with your project
Thanks Captain Joe, learning a lot
Keep the videos coming.
I appreciate the detail without adding a bunch of BS that isn't needed. I'm just trying to build a custom shower pan with glass, but I'm thinking the process is the same, just smaller.
Thanks, best of luck with your project!
I watched this whole series now, glassing that block and the gelcoat. As a new used boat owner with some modifications in mind this series has been invaluable for me. I will be returning for second and probably 3rd watches as i progress through my projects. Thank you so much for your time and efforts. Thumbs up and sub'd from a '76 O'Day 22 owner!
Fantastic! Welcome to the channel and thanks for watching!
I’ve been fiberglassing and gel coating for sixty year and still learned a couple of tricks….Like wrapping the roller with blue tape to pull off loose strands and crud. Well done.
Glad to share some of what I have learned! Sometimes those little tricks add up to make a big difference! Thanks for watching
Awesome info i have been building and repairing vehicles and boats for 40 plus years and this tutorial is tops thanks again
Great to hear! Thanks for watching!
After years and years of working in commercial construction industry I learned how to control airborne particulate with fans. one blowing in the building, one blowing on me while I work and one blowing out of the building through a close window or opening. When installing mineral wool into a ceiling I would have on a full face hepa PAPR, tyvech suit with gloves and a nice stought fan blowing right on me while working. Fan also keeps you from roasting inside that sweat suit. Same method ror overhead insulation in a crawl space, feels so good to come out of a crawl space peel off all that gear and not be eaten alive by glass.
Thanks for watching and commenting!
Great job, Love your Texan accent. [i’m a John Wayne’s fan.]
Haha, I'm glad you like my accent! Thanks so much for watching and commenting!
Im so grateful for these videos ! Its like because of your years of experience your demonstrations. are so easy to follow. Appreciate close ups of the cans and brushing as well as rollers. Never had a teacher explain how to do it and what not to do, and do these projects safely.
You are so welcome! I appreciate you watching and commenting very much!
These are the best fiberglass and gelcoat videos I have ever seen when it comes to a simple, yet straightforward explanation of the process. Great job by Capt Joe and his team
You need a t shirt that says “sometimes what we’ll do”😂 love it!
Sure! Why not! Thanks for watching!
i sub because your video is straightforward and great content. what your doing is really help people in this world
Fantastic, welcome to the channel! Thanks for the sub, and for taking the time to watch and comment!
Short seasons tought me a few tricks, especially at cold conditions but this works both ways;
Hot weather; To slow down premature curing, keep your mix container in a cold bath of water, or in a passive top-lidded camping cooling box with a few blue freeze blocks put in. Rules of convection will keep the cooled air trapped down in the tub, so theres no need for having the lid on. Can easily be done for the roller tray too, if need be.
Cold weather; Use temperate/hotter water bath for your mix container instead. Gentle powered heat blankets/electric foot warmer pouches also works well. Dont pizz off your missus, buy one for designated use :))
Use UV terrazze type heaters for the surface curing. Work localized spots according to your available surface heating capacity. Regulate surface heat with distance between heater to surface, or buy a pulse regulator, fitting your amperage draws. Mine came from the floor heating cable shelves, at the building electrical installations section, mine are rated 4KW, costed about 150 USD.
UV makes for a fancy electrical bill but work can be done, it allows you if willing, to repair glassfibers and paints surrounded with snow. Quarts type heaters are more transfer efficient but costs much more to buy. I bought my 1000W´s standards for about 25 USD pr pop on my local cheapo store. They work well enough, 2 of six died by rain penetration when I forgot them on a project standing outside. Kept under a roof and treated somewhat gentle they serve on well.
With using UV follows a bonus; colder weathers actually becomes more preferable to work in, as there is no chance of humidity condensation forming as usual is, on colder than atmo surfaces. As also then allows, for working anything glue/laminate/paint much more risk free in higher air humidities.
Very good! Thanks for all of the good information!
GREAT WORK CAPT.!💥🙌💪AUSTRALIA!🤍💙❤️👊
MUCH APPRECIATED!! I would love to visit Oz some day! Thanks for watching!
I can't believe I just now found this channel. So helpful! Great videos!
Glad you like them! Welcome to the channel!
I wish I could bring my boat to you for some fiberglass work.
THANK YOU AGAIN. REDOING 15 BOTTOM GELL COAT 2 OR 3 COATS? YES WE WILL DO ALOT OF SANDING. THANK U.
2 coats will usually cover, but 3 on bottom is not a bad idea. Just remember, no wax in the first coats. Only in the last coat do you add wax. Hope this helps. Thanks for watching!
I really appreciate the in depth instruction. I do not have a boat- I’m an over the road truck driver. I own a Kenworth W900L with a fiberglass hood that has multiple cracks completely through, stress cracks etc. I grew up doing automotive bondo work on automobiles but need a refresher for fiberglass. Thank You!
Glad to help with your kenworth repair! Thanks for watching!
I think your doing a great job explaining and actual proper working of the fiberglass.
Thanks so much, I appreciate the comment!
Great tutorial. You have a gift for teaching. You are very thorough and demonstrate each point in an easy to follow fashion. I have subscribed and will be looking for more tutorials on your channel. Thanks.
Thank you so much, and welcome to the channel!
It’s so impressive how clean you work.
Thank you!
that is the best demo I have ever seen
Wow, thank you so much!
Thank you for emphasis on weather conditions. Here in the cold northeast there is a small window for this work unless in climate controlled shop Great workmanship
Thanks for sharing! I appreciate you watching
Just found your videos, they are great! Very detailed and informative - not just brief overviews leaving you unprepared. Appreciate it!
Glad you like them! Thanks for watching!
SO MUCH KNOWLEDGE AND EXPERIENCE !!!! I had to subscribe
Thanks so much, and welcome to the channel!
I usually have to watch a few videos to get the info needed for a pro job....and I've done this work. Your fiberglass and gelcoat videos are top shelf tutorials. Thank you for sharing your years of experience.
Awesome, thank you!
Thanks very much for the excellent videos. I am completing a 40ft, plywood with fibreglass sheathing catamaran which was started almost ten years ago, when the builder unfortunately suddenly died in 2018. He finished the hulls in 2016 and has finished most of the topsides using the following technique (taken from his blog):
'The long job of fibreglass sheathing of the topsides has been started.
The plywood is covered with 390 gram twill weave cloth, filled with epoxy resin and finally a layer of peel ply cloth is laid on top. Once set, the peel ply is removed leaving a smooth, amine free surface. Minor blemishes are sanded and filled. and then a final coat of epoxy is applied using a roll and tip method. The finished surface will need a light sanding and then can be painted. I have added a white pigment to the epoxy resin.'
The finish achieved is excellent.
What is your opinion of this method?
That is a pretty common method in my opinion. I would imagine that if the work was done correctly, it should be good. Hope this helps, thanks for watching!
Thanks for the advice from South Africa
I am glad the video was helpful, and appreciate you watching all of the way from South Africa!
8:52 that bluetape fix is an amazing tip! I was a professional painter for years and those messy fibers usually come out later in the project.
Haha, glad you found it helpful! Thanks so much for commenting!
Great advice. The shop looks great all cleaned up too. You Logan and Mark have definitely been working hard!
Thanks so much! We Tryin Man!
i’m so glad i found your channel! i’m surprising my dad with some repairs on his i’m doing on his 32 footer. We usually do projects on it together but I wanted him to relax a bit. Fiberglass was one thing i wanted to learn. Your videos have been soooo helpful! I’m definitely sticking around to soak up all the knowledge I can from you!
Next on my list is learning about acrylic so I can cut him some new hatches. Then some marine upholstery because the “professional” he had reupholster the entire boat decided to not use marine-grade materials for the base and my dad is devastated 🥺 Thanks for sharing your experience with us!
Awesome, welcome to the channel! Glad you are finding some useful information here and I wish you the very best with your future boat projects!
I always wondered how to do gel coat,great demo seminar,love your shop …thanks
You are so welcome!
I've loved these, fibreglass how to, videos 💚🇬🇧🌱
Thanks so much! We have more How-Tos on the way. If you have any suggestions for new content, I would love to hear your thoughts!
Really enjoying these videos and hoping to use info gleaned to tidy up gel-coat in cockpit of my yacht, possibly build an instrument display 'console'.
Have to laugh though at how 58 degrees is as low as you like to work in - that's a nice day here, I'll likely be attempting my work in air temps around 45F 😀
Glad you are enjoying the videos! It's the resins that won't cure properly below the mid 50s, not so much my personal preferences. In fact, most polyester or vinyl ester resins need closer to 60 degrees at the absolute minimum to cure. I recently posted a video on tips and techniques for cold weather fiberglass work that you might find helpful. I hope this clarifies, and I appreciate you watching!
Found your channel two videos ago. You give me mental confidence to work with fiberglass. It sounds expensive to be a hobby. Fun to watch you work.
Welcome to the channel and best of luck with your future projects!
Awesome channel Capt. Joe. Very informative and thorough content. I really enjoy these videos!
Thanks! Glad you like the videos!
Another awesome video, I’m learning so much from you and really appreciate you taking the time to share your knowledge and experience, kindest regards from DownUnder🇦🇺
My pleasure! Thanks so much for watching!
Very impressed with your work ethic.
Much appreciated! Thanks for the comment!
Glad I happened on this site to get some finer points. I'm a automotive body man for 30 yrs and only used fiberglass on a few boats and a totaled corvette, enjoyed working with glass but never used a gel coat. Great info. 👍
Thanks for watching! Glad you enjoyed it!
Man thanks for the videos,very informative and helpful. I have a 95 gambler bass boat that I got from a buddy and it needs some work. I was going to have a shop do the work but watching your videos has inspired me to take the chance and do the work myself.And originally putting plywood back in the boat made me very nerves about having to redo in a couple years. But your Coosa board usage and videos has me sold. Thanks again
Glad to help! The Coosa board is great stuff. They do have different densities for there materials. I have always preferred the Bluewater 26 pound density for our projects. I hope this helps and thanks for watching!
He is consise and accurate great teacher he could fix my boat anytime
Thank you very much! Glad you enjoyed the video!
Having the Reddy Heater running looks like it would be very helpful.
Sure, we have one.They work good. We don't run it while videoing because of the noise. Thanks for watching!
Yeaaaaaaaaaa. Dude thanks man. Even though I know most of this, I love learning better techniques and new things. So thank you so much!
Haha, you got it! Happy to help!
Hats off to you again Captain!
Well done and right on point with tips details. Salute!!!
Much appreciated!
Great video on how to apply gel coat. 😊
Thanks, glad you enjoyed the video!
Good job Logan
Much appreciated!
Another great video, watched it with a lot of interest. You explain everything very well. Thanks.
Glad you enjoyed it!
I gel coated my 1958 Glasspar Club Mariner 19 foot cabin cruiser out in my driveway under Maple trees and it came out really good.
Glad your gelcoat project turned out good! Thanks for watching!
Absolutely fantastic… Thank you very much. I greatly appreciate the time you took to make this video and greatly appreciate the fact that you would share it with the world. Cheers.
Wow, thanks so much! I appreciate your thoughts!
Great work following the narrative with the camera!
Much appreciated! Thanks for watching
Such a great how to do , thankyou so much for taking the time to produce these videos all the way from Australia
Glad you like them! Thank you for taking the time to watch all the way from Australia 🇦🇺!
Thank you so much for time and effort to make these easy to follow vids mate.
Have liked, followed and subscribed to support you to make more vids.
Onya from Adelaide, South Australia 👍
Thanks so much! Appreciate you watching all of the way from Australia 🇦🇺!!
Fantastic episode and I learned something new! I did not know you couldn't gel coat over epoxy.
Thanks, glad you enjoyed it! Yes, many people do not know that gelcoat over epoxy is not recommended. There are some folks that say it can be done under very specific conditions or with certain material combinations, but I don't recommend it. Thanks for watching!
@@FishBumpTV Thank you for using your time and materials to teach the boating community how to do these repairs properly!
Great videos Capt. very informative with great real time commentary.
Glad you enjoyed it! Thanks for watching!
Your shout out at THT got a new sub! I'm in!!
Awesome, welcome to the channel!
I don't even have a Fiberglass boat and I think they are trouble. I still watched the entire video and I appreciate the knowledge shared!
Thanks for watching and I appreciate your comment!
What great information. Thank you. Ted, in New Jersey.
Glad it was helpful! And thanks for watching
Excełlent as usual. Huge thanks for clear explanations / techniques.
Glad you liked it!
I had always heard that you can't gelcoat over epoxy, but I've found that as with many things, it depends. The rumor is that gelcoat won't stick to epoxy, but my experience has been that gelcoat won't cure over certain epoxies. Even after the epoxy had cured for a week or more before applying gelcoat, the gelcoat becomes a sticky hard to remove mess. But, I've had excellent success with gelcoat over overnight cured West epoxy. I've had success with West 105 with both slow and fast hardeners, but I haven't tried it with extra slow.
Give it a try for yourself.
Thanks for your thoughts, I will give it a try.
Great videos. Very informative without a lot of BS. Thank you!
Thanks, glad it was helpful!
. Thank you for taking the time to make this content and sharing your proficient skill with all of us. God bless you and thanks once again.
You are very welcome! Thanks for the kind words!
Should turn on super thanks so we can give you a tip... love the content!!
Awesome, thank you! We are working on that!
@@FishBumpTV thanks for making your content easy to understand for some of us like me that have no experience with glass or resin... I could talk your ear off about statistical time division multiplexors but have no clue about fiberglass. I appreciate what you do! Thank you!!!
I plan on building a 20 foot perahu style canoe, I plan on fiberglassing I want to paint it after I fiberglass these videos been helping flan out my boat build here in central Alabama. I still have alot to learn since I plan on building two of them at least these videos and other TH-cam project Duracell has helped me out.
Sounds like great projects, glad the videos are helpful!
Thank you, very informative and safety-conscious, best-kind.
You're very welcome!
Thank you so much for the video. I do find it very helpful. Appreciate all the details and step by step instructions and tips. You can tell you have been raised in a family oriented enviroment.
You are so welcome! Thanks for the kind words!
Priceless info. Keep it coming!👍
Thanks! Will do!
I find your videos very informative, I learned a lot. many thanks, Richard
Glad the videos are helpful! Thanks for watching and commenting
Very well presented, easy to follow and you’ve made it seem anyone can do it with confidence and understanding the processes and materials, thank you.
I appreciate your comment very much,and I am glad you enjoyed the video!
i am learning more than ever with your videos . Thanks!
Glad to hear that! Thanks for watching!
Awesome videos indeed. I came across your channel with the original bare plywood setup, and watched the followup video, and now this one, and certainly learning something not seen on other YTB videos, and though I'll never get to your level, I'm subscribing anyway. Thank you.
Thanks so much! Glad you found the videos interesting, and welcome to the channel!
If we are going to be sanding an unwaxed layer, we usually wipe a wet acetone rag over the coat beforehand and leave it for about 10 minutes. Sticky stuff is gone then and does not clog up the paper anywhere as much.
We also tend to use a hand held Infrared heater instead of heat guns now. They work much faster and give much quicker results, especially on a cool day when coats are not setting. One good warm up and half an hour later, you're sanding.
I am really enjoying your videos, very informative and your work looks very professional. I am learning a lot.
Glad you are enjoying the videos and thanks for the suggestions!
Need to add to this about the acetone rags.
Different brands of resin can react differently. Some brands, this method does not work very well. Just have to try it and see if it works on your one or not.
All this great advice and only a brief mention of a charcoal respirator. Might want to emphasize, Styrene is not good to breathe! That’s why big factories like the one I worked in (Pearson Tillotson) had scrubbers. I never touch polyester resin without one. Otherwise this is serious content.
Loving the 1st video and this one. Something new for me to learn, interesting stuff. You explain it well. Cheers from Australia
Awesome, thank you!we love our viewers from 🇦🇺
Greatly appreciate this one! Thanks for throwing this together and showing the process!
Glad it was helpful! Thanks for watching and commenting!
This series was so helpful. I really enjoy your presentation style. New subscriber, looking forward to more great content. Thanks.
Thanks so much, and welcome to the channel!
It was interresting what was said about polyester resin and epoxy. From what I understand you can add epoxy to polyester resin but you cannot add polyester resin to epoxy
Yes, epoxy products can go over polyester, but you may have problems with polyester over epoxy. Thanks for watching!
Thank you for all the knowledge you are sharing .
You are welcome, glad you are enjoying the videos!
Well you have the same troubles with sticky gelcoat after drying, which clogs the grinding paper. Take a soft cloth and wet it well with acetone. Then wipe off the gelcoat and the surface become extremely sticky, but for some time. After 1-3 hours, depending the gelcoat thickness, amount of applied hardener (you call it catalyst), drying temperature, the surface become matte. Then you can cover any uneven surfaces with an additional layer of gelcoat or polish the surface.
Thanks for your thoughts
Thanks a lot mate! Planning to make the shower/bathroom in my camper following exactly your procedure, adding a heater mat underneath.
Glad it helped, and thanks for watching!
A true craftsman
Thank you very much!
Thanks for the help in showing me how to do a good job
Happy to help! Thanks for watching!
What I did when I rebuilt an old garbage show into a very nice little boat. Believe it or not, I used a Wagner (JUNK) electric sprayer and immediately after spraying a section I used a 4"wide foam brush very lightly over the finish and it came out very nice.
Interesting! Thanks for watching and sharing!
Lots of good and helpful tips. Thanks and keep up the great work ya'll 👍
Thanks! Will do!
Once again ❤ the content
Thanks so much!
Hey all I can say is THANK YOU!
Haha, you are very welcome!
You're a great teacher
Thank you! Much appreciated
I am struly enjoying the videos and information
Glad you like them!
I’m wondering if you could discuss the differences of resins from the box stores (usually gallon cans) versus resins from other sources. Yes I’m finding your content very helpful.
Great suggestion! I have plans for a resin video soon. Thanks for watching!
Great TV presentation talent.
Thank you kindly! Much appreciated
I’m really enjoying the quality of information that you’ve been presenting, I typically have very little experience with f/glass & it’s coatings etc so it’s perfect instruction for me. Thank you from Melbourne Australia
Glad you like them! Australia is Awesome!
Really enjoying all the videos! thank you for all the great info, you guys are doing things just right!
Thanks for watching, and commenting! Much appreciated!
My first time to watch and your explanation is great. I’ll be watching more in the future as I am very interested in this type of work. Thanks
Wow, thank you! I appreciate you watching and welcome to the channel!
Thank you so much for your teaching, helps a lot!
You're very welcome! Glad to help!
Many thanks for your detailed demonstrations! I feel game to give some repair work a go now. Cheers!
Glad to help! I wish you the best with your projects!