Industrial Greensand Molding

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  • เผยแพร่เมื่อ 19 ธ.ค. 2024

ความคิดเห็น • 91

  • @ottoh3569
    @ottoh3569 3 ปีที่แล้ว +9

    I have been making casting aluminum molds in Taiwan for 20 years. I have never seen anyone better than this worker

  • @mannycalavera121
    @mannycalavera121 7 ปีที่แล้ว +75

    Guy on the molds working his ass off there. Man deserves a beer or three.

    • @GarenPhillips
      @GarenPhillips  7 ปีที่แล้ว +22

      Ya he's a good worker. For comparison tho we had a guy in the early 90's that could run 280 molds in 5 hours. That around 420 molds in an 8 hours shift. I wish I had footage of the deck in the early 2000's. We were running military parts with all 4 lines running 2 shifts a day, 2-3 guys on the deck pouring and 1-2 guys continuously pulling from dump and band sawing.
      We are installing a automatic molding machine later this year, those things can crank out 800+ molds a day.

    • @dbhofer5510
      @dbhofer5510 7 ปีที่แล้ว +16

      What happens to the mold guy when you get the "auto molder?"

    • @goover78
      @goover78 7 ปีที่แล้ว +9

      Dream on. He will be unemployed.

    • @GarenPhillips
      @GarenPhillips  7 ปีที่แล้ว +18

      We sacrifice him to the foundry gods for good sand harvest in the coming winters. Or he'll just push a button now

    • @that_one_guy91
      @that_one_guy91 4 ปีที่แล้ว +1

      Man you guys are slow. Check out Francis Manufacturing where I work. Real men out there

  • @SteveCrayons
    @SteveCrayons 7 ปีที่แล้ว +50

    Great video! Very instructive, good camerawork (I love the continuous shot) and the labels were helpful. Thanks for making this!

  • @DocHolliday3841
    @DocHolliday3841 4 ปีที่แล้ว +2

    I have been around this all my life, my dad owns a Foundry & machine shop. As a kid I used come in & sweep the floors for $5. Now I have my own office & looking at taking over whenever he retires. Good times

  • @trblearninglabs8248
    @trblearninglabs8248 5 ปีที่แล้ว +3

    Absolutely simple & complete informative. Thank you so much for such a crisp video of green sand moulding & aluminium casting

  • @Joniclem
    @Joniclem 7 ปีที่แล้ว +11

    The way you annotate the text onto the moving objects is awesome. I'm totally subscribing, this is very well done content and it's interesting to learn about!

    • @twallace541
      @twallace541 7 ปีที่แล้ว

      I agree. What software did you use to put in the text on the moving objects?

  • @franciscoescobar4581
    @franciscoescobar4581 5 ปีที่แล้ว +1

    Awesome video, the content was very useful for my next exam. Props to the camerawork!

  • @dariussipavicius5212
    @dariussipavicius5212 11 หลายเดือนก่อน +1

    Hello from Norway! Nice and efective work!!! I am interested what are you using in video 5:35 . Is it kind off filter ?

  • @Hawkens85
    @Hawkens85 7 ปีที่แล้ว +17

    Can you tell us what it is you're casting?

    • @GarenPhillips
      @GarenPhillips  7 ปีที่แล้ว +13

      Tippmann Stitcher. This is the handle and in the 250lbs mold video that is the main C frame.
      tippmannindustrial.com/tippmann-boss-leather-sewing-machine/

  • @sarajenniferhopper6199
    @sarajenniferhopper6199 3 ปีที่แล้ว

    Great video of the process! Thank you.

  • @reddnebbula
    @reddnebbula 7 ปีที่แล้ว +11

    "Thanks for watch". *Looks down at wrist. Watch is missing.*

  • @rajkrish8506
    @rajkrish8506 6 ปีที่แล้ว

    Awesome... thank you for making us to understand the real thing happening in industry

  • @alphasewings1757
    @alphasewings1757 2 ปีที่แล้ว +1

    what is that microchip like thing placed in the end?

  • @alexbrock3930
    @alexbrock3930 3 ปีที่แล้ว

    Absolutely awesome, great job

  • @Joniclem
    @Joniclem 7 ปีที่แล้ว +3

    Do you reuse the greensand?

  • @Aditya-f8t5z
    @Aditya-f8t5z 4 หลายเดือนก่อน

    Lovely video. ❤

    • @Aditya-f8t5z
      @Aditya-f8t5z 4 หลายเดือนก่อน

      Lovely setup. So well organized and optimized. 🙏🤗🙏

  • @calebreutener870
    @calebreutener870 2 ปีที่แล้ว +1

    What is the wire mesh in the sprue for

    • @joshbaxter1301
      @joshbaxter1301 7 หลายเดือนก่อน

      It’s to filter out any slag that’s in the aluminum that is poured

  • @aquafractalyne5527
    @aquafractalyne5527 7 ปีที่แล้ว +1

    some of those sounds the machine made would make great clips for industrial music

  • @kristianthe1st859
    @kristianthe1st859 ปีที่แล้ว

    What is the metal pourer made out of the one with the shovel handle

  • @agustinruiz7129
    @agustinruiz7129 5 ปีที่แล้ว +1

    woow excelent video i have a small foundry in Mexico, I just want to ask you about the formula for the greensand you use and the material for the spoon you use for pouring the aluminum into the molds. Excelent foundry you have that process you have is my goal to achieve in the future.

    • @thermus
      @thermus 4 ปีที่แล้ว +1

      Hola Agustín, hay varios materiales para usar en el cucharón. Ellos están usando uno cerámico. Yo recomendaría un metálico con recubrimiento cerámico que es lo que mas se usa. En ipi.mx hacemos varios. galvan@ipi.mx si gustas mas info.

    • @agustinruiz7129
      @agustinruiz7129 4 ปีที่แล้ว +1

      @@thermus Muchas gracias, guardaré su página para futuras compras.

  • @dfgyuhdd
    @dfgyuhdd 7 ปีที่แล้ว +12

    Something's wrong with the audio, I couldn't hear Mike Rowe's slightly under the radar double entendres at all.

    • @jonodevenport6798
      @jonodevenport6798 7 ปีที่แล้ว +2

      "..because after all, it's a dirty job"

  • @sayershaik1027
    @sayershaik1027 5 ปีที่แล้ว

    Amazing work🤔🤔

  • @someshmaity1147
    @someshmaity1147 7 ปีที่แล้ว +1

    What is that little piece is placed between the drag and cope??

    • @BrunoDiaz02
      @BrunoDiaz02 6 ปีที่แล้ว

      I think is what we call a Slip
      Slips and Chills make the hot material move from one part of the mold to other, that way it keeps an unidirectional flow. Slips are the last part to cool down and chills are the way out of the extra material.
      As the material keeps cooling, it shrinks, the slip will keep feeding material until it finishes cooling that way the mold has the desired dimensions.

    • @davidbooth5129
      @davidbooth5129 5 ปีที่แล้ว

      A steel filter.

  • @kevalsolanki1689
    @kevalsolanki1689 ปีที่แล้ว

    Which filter you put in bottom half?

  • @frostlion93
    @frostlion93 7 ปีที่แล้ว +1

    looks professional

  • @chrisjuette6031
    @chrisjuette6031 4 หลายเดือนก่อน

    Where is this what factory. My shop is close next 2 months I need a job plz someone help me out Been doing this since I was 14 and plus I know white silica sand molding and lost wax molding. Lots ppl cand do both of these things

  • @Ataraxschism
    @Ataraxschism 7 ปีที่แล้ว +5

    what kind of game is this?

    • @pepeo134
      @pepeo134 2 ปีที่แล้ว

      fortnight

  • @krishna-gg2qt
    @krishna-gg2qt 2 ปีที่แล้ว

    At first I thought it was a game ✌️❤️. Just awesome

  • @Dufffaaa93
    @Dufffaaa93 7 ปีที่แล้ว +1

    Are you working for Immortan Joe?

  • @luanaferreira6302
    @luanaferreira6302 3 ปีที่แล้ว

    Great video, congratulations. What is the canvas placed on the model inside the part?

  • @CheeseBon
    @CheeseBon 7 ปีที่แล้ว

    thanks for posting! this was awesome!

  • @Gary-x7b
    @Gary-x7b 5 หลายเดือนก่อน

    Why don't you use hoists to move the molds -- it's sick how heavy they are.

  • @MZA_ZEE
    @MZA_ZEE 6 ปีที่แล้ว

    is there any replacement of foundry sand? like using stone dust, marble dust etc?

  • @sarcasmo57
    @sarcasmo57 7 ปีที่แล้ว

    Amazing.

  • @lazerusmfh
    @lazerusmfh 7 ปีที่แล้ว +1

    Really neat!

    • @GarenPhillips
      @GarenPhillips  7 ปีที่แล้ว +3

      Thx!, Feel free to share them :) you'd be amazed at how much it helps

  • @Ciubowski
    @Ciubowski 7 ปีที่แล้ว

    What is that stabilized text technique called? I want to learn it.

    • @GarenPhillips
      @GarenPhillips  7 ปีที่แล้ว +3

      Title Callout Cards in After Effects

    • @Ciubowski
      @Ciubowski 7 ปีที่แล้ว

      TY

  • @agustinruiz7129
    @agustinruiz7129 5 ปีที่แล้ว

    Great video, do you make your own molding flask? Or where i can purchase ?

  • @rebwar08
    @rebwar08 7 ปีที่แล้ว +2

    all of us homemade foundry guys wish we could make molds and pour aluminum just like that.

  • @agustinruiz7129
    @agustinruiz7129 6 ปีที่แล้ว

    Great video!!

  • @deadliftyournan3293
    @deadliftyournan3293 7 ปีที่แล้ว +1

    Look at that concentration, not an iPhone in sight. great work lads.

  • @praveenchougule783
    @praveenchougule783 2 ปีที่แล้ว

    How can i get job??

  • @spookytook
    @spookytook 7 ปีที่แล้ว

    where can I learn how to edit like this?

    • @GarenPhillips
      @GarenPhillips  7 ปีที่แล้ว +9

      Peter Mckinnon th-cam.com/users/petermckinnon24
      Art of Photography th-cam.com/channels/7T8roVtC_3afWKTOGtLlBA.html
      Every Frame a Painting th-cam.com/users/everyframeapainting
      title callouts th-cam.com/video/2BcbtVKt69U/w-d-xo.html
      It's all premiere pro and after effects editing

    • @spookytook
      @spookytook 7 ปีที่แล้ว

      Thank you!

  • @nzpork1
    @nzpork1 7 ปีที่แล้ว

    Sick video.

  • @sabo7433
    @sabo7433 7 ปีที่แล้ว

    LOL, he went from 'I'm on video' pace to a normal working pace pretty quick. That looks like some hard fucking work.

  • @19MAD95
    @19MAD95 7 ปีที่แล้ว

    the video editing is better than the video content

  • @foundrytech-indopowerinduc2917
    @foundrytech-indopowerinduc2917 ปีที่แล้ว

    More information about Induction Melting Furnace
    #foundrytech_indopower

  • @jjadams2850
    @jjadams2850 5 ปีที่แล้ว

    I'm so fascinated. I hated engineering until I saw this

  • @replicant_2049
    @replicant_2049 7 ปีที่แล้ว

    Thanks for watch

  • @reverendfry6088
    @reverendfry6088 5 ปีที่แล้ว

    One correction, that is black sand not green sand.

  • @aonemarine
    @aonemarine 7 ปีที่แล้ว

    now thats how you do it!!

  • @rafihussain
    @rafihussain 3 ปีที่แล้ว

    How can someone unlike this. Very stingy of them

  • @Gary-x7b
    @Gary-x7b 5 หลายเดือนก่อน

    Sure hope y'all are wearing hearing protection -- this shop is louder than heck.

  • @brodycullen8214
    @brodycullen8214 7 ปีที่แล้ว +2

    Holy fuck imagine falling into the melted metal hole jesus christ lol

  • @jd3092003
    @jd3092003 7 ปีที่แล้ว +63

    robots will take over this job..

    • @anonharingenamn
      @anonharingenamn 7 ปีที่แล้ว +6

      Exactly. I think automation is a natural step for any intelligent species. We've been automating for hundreds of years.

    • @Marienkarpfen
      @Marienkarpfen 7 ปีที่แล้ว +15

      and they should, this job looks like the biggest exhausting shit ever

    • @rohikunokami
      @rohikunokami 7 ปีที่แล้ว

      it's already. I visited a machine chassis assembly company awhile ago and about 90% of the process is automated

    • @carterderksen4535
      @carterderksen4535 7 ปีที่แล้ว

      Did you not see all of the equipment? They already have...

  • @brodycullen8214
    @brodycullen8214 7 ปีที่แล้ว

    Work safety ...

  • @j1m1gram
    @j1m1gram 7 ปีที่แล้ว

    Moon boots, so hot right now.

  • @Abteilol
    @Abteilol 7 ปีที่แล้ว

    in response to the king of random failure? ^^

  • @carlosgiraldo812
    @carlosgiraldo812 4 ปีที่แล้ว

    This is the not so fun part of casting/foundry work.

  • @ghostphalanx
    @ghostphalanx 7 ปีที่แล้ว

    "Thanks for watch!"
    Way to fuck up the ending

  • @sayershaik1027
    @sayershaik1027 5 ปีที่แล้ว

    Amazing work🤔🤔