Wow ! The live tooling arbor isn't such a big deal. But that rolling / freewheeling broach is terrific, and ! The first really useful fundamental thing I've seen on TH-cam. Thanks, Sergey. I'm subscribing !
Amigo lo admiro y felicito heres un gran tornero y las herramientas que haces son geniales y muy practicas para el trabajo que realizas a diario 👍👍👍👍👍👌👌👌👌👌👌
My concerns would be around heat transfer to the bearings whilst welding, given the metal thickness and amperage required for decent penetration the bearings most definitely would be compromised from the heat.
Well made my friend, love how you glued it on before welding. What size ER chuck was that and what size hex did you grind, what size drill before hexing it 😊
I am sure i have missed something however why does it work better than a static broach. It ends up spinning at the same speed as the chuck is it because the depth of it is shallow so it still gets force on the edges?
Excellent video I like good home made tools. Just an idea I use hexagon key that is hard & cut a piece off, at the cutting end face I put a dish shape with a die grinder to leave the end very sharp & angle the hex 2 degrees leaving it the size right at the end 8mm mount it to the tool post & tilt it round at about nearly 2 degrees it will broach better. All ways looking forward to new ideas from you, from Coventry 🇬🇧 👍.
Nice idea, and practical in its use but I have a few remarks: welding warps metal and brings heat into bearings. And soon too much. The correct working order would be to turn the outer diameter, then weld on the square stock, next to face off both ends and drill /bore inner diameters. Use a dial indicator to get these borings concentric as you possibly can. When you mount the bearings, make sure to apply pressure on the outer races only. Make the boring of one of the bearings slightly deeper. Mount with a piece of pipe (nicely faced off to length) between the inner races of the bearings. This is an extra part you cannot do without. Please use a copper hammer when mounting the axle… or press; now you can without putting an axial load on the balls in the bearings. Maybe next time make the tail end so that you can drive it with a cordless drill? 👋best of luck with your projects.
Your comment would be valid if he was making a spindle for grinding. The video is about making a spindle for broaching. Broaching is NOT a precision machining operation.
@@rok1475 true, broaching is not a precision operation. So little in fact that it would also work without bearings. But If you choose to use bearings, better keep them intact and get the most out of them, at least, that’s my opinion.
@@Calligraphybooster It is not your project, not your bearings, not your welding skills. Why do you insist on pushing your opinions onto others? It wouldn’t be half bad if your opinions were relevant or valid or if you limited yourself to only pointing out that heating the bearings could cause some grease to leak out. But no, you think you know better and you just must let the world know that. Do try to make a broach without a bearing. You will understand how wrong you are on that point. Heat up some bearings, let them cool down and use them in low speed application once in a while. You will discover they will work just fine for many, many years. You may also measure the temperature of some bearings under very heavy load. You will be surprised how hot they can get. Yet they work just fine for years…
Rotary Wobble Broach without the Angular pivot to reduce cutting forces. I had one of them, Buddy borrowed it and hard to get it back. He Loves it, and I didn't use it too much.
Nice idea for a rotaty broach 👍😀 Where did you get that die grinder ?... what brand / model is it ?. Im looking for this type with the power station like this one.
j'ai pas compris comment tu as réaliser l'élément pour l’hexagonal mais encore une belle réalisation. Tu utilises de la glu pour immobiliser le cylindre avec la barre ?
Agree with that. Too much deformation with welding. IMHO first welding, second boring with drill in lathe chuck and finish with boring head also in lathe chuck.
Amigo buenas noches ..quiero felicitarlo por tan buenas ideas ....amigo una pregunta cómo hago lo del brochado ....la herramienta para el hexágono interno ...o cuadrado nececito fabricar muchos hexágonos internos y ese método es super bueno gracias
My friend always grinds his welds off, too. He doesn't want anyone to see them.🤣You're getting a wickedly nice finish from those inserts. What is your depth of cut on those? Looks like you're hogging off quite a bit of metal. I might have to increase the depth of my cut. I just started using carbide inserts (TNMG).
Yes it’s interesting but there are tools already made to do this from a number of manufacturers. Hassey Savage and Soma Tool both make polygon and internal broaching cutters why reinvent the wheel!
can someone explain why is this needed? If the piece in the chuck is turning, and then catches the tool in the post, it will turn the tool at the same rate - so it might as well be stationary. wouldn't a hydraulic press work just as efficiently?
If you notice he changed the angle about 1.5°. Allowing for the metal to escape. The hole ends up a little bit bigger than the tool. If you just press it at a perfect straight angle, there would be nowhere for the metal shavings to escape to, and it would break the tool.. It’s a very slight angle, but it’s necessary for making this type of hole…
Yes I'm sure a lot of people have band saws and lathes at home and the know how of how to use one , save a lot of money , go out and buy all the tools first lol yep you'll save a hell of a lot of money 😅
That's nothing new.. It's a rotary broach tool that's been around for over 20 years... Nice job though... I'm just always taken back on people spend their time reinventing the wheel... but for the most part showcasing good craftsmanship is always appreciated.
@CoolIdeasDIY-qv1nz thanks for the info, much appreciated. Looking to get a bigger lathe, I currently have a south bend 9A which is ok but would like to be able to work with bigger material. Thanks again.
Ich verstehe den Sinn nicht, warum sich das Werkzeug drehen muss. Kann man das Sechskant nicht auch im Stillstand mit dem Reitstock reindrücken? Bitte helft mir auf die Sprünge.
Hombre casera lo que se dice casera no lo es, en casa no se tiene un taller equipado con maquinas de corte de esa envergadura, y para un torno en casa no se yo si el titulo es el mas adecuado, todos no tienen un torno en casa, digo yo
Classic tool... classic workmanship... classic workshop... two thumbs up....!!
ADEMÁS DE BIEN FABRICADO ,EL TALLER MUY LIMPIO, ASÍ SE HACE DESPUÉS DE CADA TRABAJO. SOBRESALIENTE 👍🏻👍🏻
Hello my friend, welcome to my channel!
Nice skill and attention to detail, and all done in Jim Jams!
Hello my friend, welcome to my channel!
Wow ! The live tooling arbor isn't such a big deal. But that rolling / freewheeling broach is terrific, and ! The first really useful fundamental thing I've seen on TH-cam. Thanks, Sergey. I'm subscribing !
Hello my friend, welcome to my channel!
Amigo lo admiro y felicito heres un gran tornero y las herramientas que haces son geniales y muy practicas para el trabajo que realizas a diario 👍👍👍👍👍👌👌👌👌👌👌
Thank you very much for watching and welcome my friend!
Gorgeous workshop👍👍👍
Very good!!!👍
Hello my friend, welcome to my channel!
Muy bueno 👏👏👏
Thank you and welcome my friend!
Another great tool! The finish quality that you achieve on what looks like dumpster steel is always amazing!
Thank you so much!
Well done - Fantastic addition to your lathe ! - Nicely done - 10/10 👍👍👍
Super bro 👌❤️
Thank you my friend and welcome🙂
U r skilled minded person 👍 good job👌❤
Thank you and welcome!
My concerns would be around heat transfer to the bearings whilst welding, given the metal thickness and amperage required for decent penetration the bearings most definitely would be compromised from the heat.
I would weld it, then machine it
Super çok güzel bir çalışma olmuş tebrikler
Now that is a really cool idea.
Regards Doc from Australia.
Thank you, my friend!
Love the idea. Thanks for the suggestion. Great video as always.
Thank you my friend and welcome🙂
very good, congratulations, thanks for sharing
Hello my friend, welcome to my channel!
Maaf bro.mengapa pengelasan dilakukan setelah ukuran mati ? Karna las akan mengubah ukuran
Well made my friend, love how you glued it on before welding. What size ER chuck was that and what size hex did you grind, what size drill before hexing it 😊
Rodney Dangerfield wants his pants back lol
Great Job 🤠👌 thanks for the Show🤟
Thank you and welcome to my channel!
Impresionante, saludos
Welcome😉
It looks great! I would love to make one but feel a tailstock version might have my prefference
GOOD. VERY GOOD.
Thank you very much for watching and welcome my friend!
No Way..!!...........Very clever 👍
Hello my friend, welcome to my channel!
Very good !
Thank you😉
Great workshop…..do you use it for building things like steam locomotives?
Faszinierend diese Arbeit.
Great idea and works brilliant
Thank you my friend and welcome🙂
I love your videos thank you very much. Is it possible you can slow down so I can get a little bit more information thank you.
Very nice 👌
Thank you, bro!
Excelente trabalho amigo
Hello my friend, welcome to my channel!
Excelente trabalho, precisaria temperar a ponta sextavada?
Thanks my friend, in my case no, as the tip is made of high speed steel from a broken mill! Welcome to my channel!
Nice ......Thanks for the videos
Thank you my friend!
I had to watch it twice. I didn't get it the first time what you made. Good Idea. I didn't know the cutter can spin too.
Thank you very much for watching and welcome my friend!
Nice job.
Thank you very much for watching and welcome my friend!
I am sure i have missed something however why does it work better than a static broach. It ends up spinning at the same speed as the chuck is it because the depth of it is shallow so it still gets force on the edges?
Excellent video I like good home made tools.
Just an idea I use hexagon key that is hard & cut a piece off, at the cutting end face I put a dish shape with a die grinder to leave the end very sharp & angle the hex 2 degrees leaving it the size right at the end 8mm mount it to the tool post & tilt it round at about nearly 2 degrees it will broach better. All ways looking forward to new ideas from you, from Coventry 🇬🇧 👍.
Thank you very much for watching and welcome my friend🙂
Great job once again. I have question though what did you use to hold parts together after lining up, before welding ?.
Thank you very much, it's a super glue made in Turkey, bought it on aliexpress! Welcome to my channel!
@@CoolIdeasDIY-qv1nz thank you for response, I love and appreciate your channel, always interesting and I personally have learned a lot.
Como sempre excelente ferramenta e a execução sem comentários!
Thank you and welcome!
Can't wait to make one!
Hello my friend, welcome to my channel!
Top. Respect. 🤩👍💪
Hello my friend, welcome to my channel!
@@CoolIdeasDIY-qv1nz
🙋♂🤝
nice work
Hello my friend, welcome to my channel!
Good job , bro!
Thank you very much for watching and welcome my friend!
Parabéns irmão
Eu sou Alvaro, Gratidão 💙
Thank you very much and welcome👍
Cool job
Thank you very much for watching and welcome my friend!
Great performance my friend and thanks for the interesting video❤🎉👍
Thank you very much for watching and welcome my friend!
Bravissimo
Awesome bro !!!
Thank you my friend and welcome🙂
Nice idea, and practical in its use but I have a few remarks: welding warps metal and brings heat into bearings. And soon too much.
The correct working order would be to turn the outer diameter, then weld on the square stock, next to face off both ends and drill /bore inner diameters. Use a dial indicator to get these borings concentric as you possibly can.
When you mount the bearings, make sure to apply pressure on the outer races only. Make the boring of one of the bearings slightly deeper. Mount with a piece of pipe (nicely faced off to length) between the inner races of the bearings.
This is an extra part you cannot do without.
Please use a copper hammer when mounting the axle… or press; now you can without putting an axial load on the balls in the bearings.
Maybe next time make the tail end so that you can drive it with a cordless drill?
👋best of luck with your projects.
Thank you my friend and welcome🙂
Your comment would be valid if he was making a spindle for grinding. The video is about making a spindle for broaching.
Broaching is NOT a precision machining operation.
@@rok1475 true, broaching is not a precision operation. So little in fact that it would also work without bearings. But If you choose to use bearings, better keep them intact and get the most out of them, at least, that’s my opinion.
@@Calligraphybooster
It is not your project, not your bearings, not your welding skills. Why do you insist on pushing your opinions onto others?
It wouldn’t be half bad if your opinions were relevant or valid or if you limited yourself to only pointing out that heating the bearings could cause some grease to leak out.
But no, you think you know better and you just must let the world know that.
Do try to make a broach without a bearing. You will understand how wrong you are on that point.
Heat up some bearings, let them cool down and use them in low speed application once in a while. You will discover they will work just fine for many, many years.
You may also measure the temperature of some bearings under very heavy load. You will be surprised how hot they can get. Yet they work just fine for years…
@@rok1475 yeah, go on! Keep going at me! I don’t read it all, but it’s nice to know someone has a hobby too!
Nice rotary broach.
Welcome, my friend😉
Very good
Thank you😉
Rotary Wobble Broach without the Angular pivot to reduce cutting forces.
I had one of them, Buddy borrowed it and hard to get it back. He Loves it, and I didn't use it too much.
Thank you very much for watching and welcome😉
Excelente trabajo.
Thank you, bro!
Brilliant! You're some turner!
Thank you, bro!
Nice idea for a rotaty broach 👍😀
Where did you get that die grinder ?... what brand / model is it ?.
Im looking for this type with the power station like this one.
This is a Chinese Metal Master X40100 machine! Hello my friend, welcome to my channel😉
NICE work with this machine How we get this lathe machine in INDIA
Amazing
Thank you very much for watching and welcome my friend!
I’m surprised the hex drive works. There is typically a hex drive that can float a bit.
Good job
Thank you😉
j'ai pas compris comment tu as réaliser l'élément pour l’hexagonal mais encore une belle réalisation. Tu utilises de la glu pour immobiliser le cylindre avec la barre ?
You'll see everything in the next video, and I used super glue! Thank you and welcome!
Super👍
Good job , except for welding with bearings in place .
Agree with that. Too much deformation with welding.
IMHO first welding, second boring with drill in lathe chuck and finish with boring head also in lathe chuck.
The best part was grinding without safety glasses...
Please tell the company and name of lathe you are using,You are quite good in leath
This is a Chinese Metal Master X40100 machine! Thank you and welcome!
lo haces parecer fácil!!
Thank you very much for watching and welcome my friend!
si casero y todo, en casa ese tipo de sierra de corte y para un torno en casa claro que si, aceptamos submarino como animal acuático
Awesome. What make of Lathe you Have ?
Metal Master X40100 Chinese lathe! Thank you very much for watching and welcome😉
Amigo buenas noches ..quiero felicitarlo por tan buenas ideas ....amigo una pregunta cómo hago lo del brochado ....la herramienta para el hexágono interno ...o cuadrado nececito fabricar muchos hexágonos internos y ese método es super bueno gracias
O algún número para comunicarme con usted
Fajny Patent!
Hello my friend, welcome to my channel!
Great
Thank you!
Podrías mostrar como hiciste la herramienta para hacer el brochado? Esa herramienta necesita un ángulo de descarga verdad ?
My friend always grinds his welds off, too. He doesn't want anyone to see them.🤣You're getting a wickedly nice finish from those inserts. What is your depth of cut on those? Looks like you're hogging off quite a bit of metal. I might have to increase the depth of my cut. I just started using carbide inserts (TNMG).
Yes it’s interesting but there are tools already made to do this from a number of manufacturers. Hassey Savage and Soma Tool both make polygon and internal broaching cutters why
reinvent the wheel!
Quite the home setup!
Hello my friend, welcome to my channel!
1000آفرین به شمااستادکار❤
Hello my friend, welcome to my channel!
ماشا۔اللہ۔تبارک۔اللہ❤❤❤
Hello my friend, welcome to my channel🙂
4:30 What glue did you use to connect the two parts before welding? Thanks for the answer.
Super glue made in Turkey, bought on aliexpress! Thank you very much, my friend🙂
Boa noite, quais são os metais utilizados no projeto?
Very nice but didn't the bearings get cooked along the way there? 😀
Thank you very much for watching and welcome my friend!
can someone explain why is this needed? If the piece in the chuck is turning, and then catches the tool in the post, it will turn the tool at the same rate - so it might as well be stationary. wouldn't a hydraulic press work just as efficiently?
I was wondering the same thing
If you notice he changed the angle about 1.5°. Allowing for the metal to escape. The hole ends up a little bit bigger than the tool. If you just press it at a perfect straight angle, there would be nowhere for the metal shavings to escape to, and it would break the tool.. It’s a very slight angle, but it’s necessary for making this type of hole…
so the bearings on the hex tool is not supposed to wobble?! like that it is cutting using a single hex point?🤔
Yes, only at a set angle of 1.5 degrees!
Ferramenta "caseira" com tudo isso de equipamento é fácil...
Thank you very much for watching and welcome😉
Dobry pomysl wyko nam podobny
Thank you very much for watching and welcome!
Yes I'm sure a lot of people have band saws and lathes at home and the know how of how to use one , save a lot of money , go out and buy all the tools first lol yep you'll save a hell of a lot of money 😅
Welding with the bearings in the housing?
Brawo
Thank you so much!
How does that work?
That's nothing new.. It's a rotary broach tool that's been around for over 20 years... Nice job though... I'm just always taken back on people spend their time reinventing the wheel... but for the most part showcasing good craftsmanship is always appreciated.
By his pants he must be a fellow Canadian. Never get lost in a snow storm North of the 49th with them!
🙂👍🤝Thank you my friend and welcome🙂
👍👍👍👍👍
Thank you very much for watching and welcome my friend!
What kind of Lathe is that
Chinese lathe METAL MASTER X40100!
@CoolIdeasDIY-qv1nz thanks for the info, much appreciated. Looking to get a bigger lathe, I currently have a south bend 9A which is ok but would like to be able to work with bigger material. Thanks again.
@@hustlerkc11 👍🙏🤝
Why not make it fet in the tailstock?
Welcome!
Primero suelda y luego mecanica. Eso se retuerce, perdiendo alineación de los rodamientos.
Welcome!
bjr parlez vous français ?
I speak English, I can through a translator in any language and even in French! Welcome😉
@@CoolIdeasDIY-qv1nz hello what city or country you are from i don't speak english i translate everything with a translator
i recently made one but nowhere near as perfect as yours
Thank you and welcome to my channel!
Tylko czy narzędzie do tego celu nie powinno byc wybite z osi o kilka stopni ?
I w jaki sposób robiłeś ostrze ?
A ok nie dopatrzyłem szlifowany frez dobry pomysł
Tak, oczywiście, ale to inna metoda, mój przyjacielu! Witamy!
@@takija6840 Dziękuję!
would have taken the bearing out while welding
Of course, every turner has a metal lathe and machining capabilities.
👍
Thank you😉
Ich verstehe den Sinn nicht, warum sich das Werkzeug drehen muss. Kann man das Sechskant nicht auch im Stillstand mit dem Reitstock reindrücken? Bitte helft mir auf die Sprünge.
Das Sechseck muss sich drehen, wenn es sich nicht dreht, erhält man kein Sechseck! Thank you very much for watching and welcome my friend😉
Hombre casera lo que se dice casera no lo es, en casa no se tiene un taller equipado con maquinas de corte de esa envergadura, y para un torno en casa no se yo si el titulo es el mas adecuado, todos no tienen un torno en casa, digo yo
welcome to my channel🙂
Demekki, bu tornada hiç iş yapılmamış. Sonuç sadece vidyo. Aferin sana aferim