Making a metric thread dial indicator (TDI) easier to use
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- เผยแพร่เมื่อ 9 ก.ย. 2024
- My new lathe has a metric leadscrew and the index markings on the dial are very busy. I don't like it, and I set out to make it easier to use.
Errors were made, tools broken and new tools needed to be made. In short, a typical project for me :)
FYI another TH-camr has presented an excellent discussion of DTIs here: • Threading Dial Indicat...
Good idea Alan, it must be nearly time for its first service mate.
I use 3.2mm tig tungsten ground to either a point on the end or a blade on the end to engrave. There is ample ends littered around the workshop with no other use.
Great job mate, cheers
Thanks Matty. I would have liked the index marks to have greater visibility so I might have a play with a couple of ideas to improve this aspect.
Cheers, Alan.
Nice video Alan.
Nice project. Should prove to be a useful modification. But this is why imperial is better than metric. ;) Bananas are so much easier. LOL!
Thanks for your comment Greg.
Australia switched from the imperial to the metric system for weights and measures in the 1970's. I pre-date this change by 20 odd years so I am quite comfortable with both systems and, in my experience, they both have some undesirable points for the home machinist. I have never liked or used fractions - decimals are so much easier to manipulate. Conversely, I find thousandths of an inch are much better suited to lathe and milling work than hundredths of a millimeter - the latter being more in the domain of precision grinding machines. Working in two hundredths of a millimeter has never really sat comfortably with me. But I must confess that I have never tried working in bananas - perhaps its time I tried :)
Cheers, Alan.
I don't think I've used a TDI since I was an apprentice. I always just keep the half nuts engaged, wind out the cross slide (or in if it's an internal thread) and hit reverse.
Well that works of course for every situation. However, I recently discovered that metric threads using a metric lead screw can be cut at any position on the lead screw if the pitch is a factor of leadscrew pitch. My leadscrew has a 6mm pitch so I can cut 1.0, 1.5, 2.0 and 3.0 pitch threads by opening and closing half nuts anywhere - very convenient :)
Cheers.
Just one more disadvantage of the metric system. A consequence of an arbitrary sized scaling and having only 2 factors 2&5.
would it not been better to spin the engraving cutter with the mill like fly cutter??
I did think about using a double sided milling cutter but chose to re-use a method that had worked for me previously. Not sure how well it would work to run a fly cutter on the end of a 100mm arbor with 10mm diameter. Seems a bit sketchy, but might work for very light engraving. I'll give it a try on my test piece.
Thanks for your suggestion.
@@alanshomeworkshop two heads are better than one even if they are both sheep's heads lol