How to Supercharge a DC-DC Boost Converter to Deliver Higher Power!⚡️💥

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  • เผยแพร่เมื่อ 1 มิ.ย. 2024
  • Hello friends!
    In this video, we unveil the secrets behind boosting a cheap $25 DC to DC boost converter from its original 1500W capacity to an astonishing 2500W powerhouse!
    Join me as we dive deep into the intricate world of power electronics DIY modifications or hacks!. I'll walk you through every twist and turn of the process, from dissecting the original converter to implementing ingenious modifications that push its limits beyond the known conventions.
    The heart of this incredible hack lies in the strategic redesign of the converter's power inductor. By pursuing a custom inductor design, I was able to remove the limitations usually caused by inductor saturation currents.
    We will also delve into the nitty-gritty of the PWM controller circuit. Through innovative tweaks and adjustments, I unleashed the full capabilities of this converter by introducing variable switching frequencies. These great modifications not only optimized performance but also ensured maximum efficiency in power delivery.
    Don't miss out on future electrifying DIY adventures and tutorial that's sure to leave you buzzing with excitement. Hit that subscribe button, turn on notifications, and join me as we redefine the limits of possibility in the world of electronics through cheap and affordable DIY innovations.
    Join us by subscribing The Innovati0n Lab!
    Visit our website at; www.theinnovati0nlab.com
    USED COMPONENTS: Affiliate links
    1500W DC to DC Boost Converter: amzn.to/4a0GASD
    Digital Soldering Microscope: amzn.to/3UmD0ML
    Power Inductor: amzn.to/44rjPpC
    22 Gauge Copper Inductor Wire: amzn.to/3UIrwVx
    12V 750W Server Power Supplies: amzn.to/3Wn5KaO
    Kaiweets Smart Digital Clamp Meter: amzn.to/3UF4gro
    0 to 300V, 0 to 100A, DC Digital Power Monitor: amzn.to/4djjZnd
    Soldering Gun: amzn.to/4bldBKs
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    Welcome to The Innovati0n Lab!
    Timecodes
    0:49 - Chapter 1: Introduction
    02:30 - The Build, the Hack
    06:04 - Converter Efficiency & Load Testing
    11:45 - Design Modifications, Explained
    22:28 - Summary & Lessons Learned
    #dctodc
    #dcpower
    #DIYHack
    #ElectronicsRevolution
    #PowerUpgrade
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  • @theinnovati0nlab782
    @theinnovati0nlab782  หลายเดือนก่อน +4

    Hello guys!!
    Thanks a lot for watching this video and leaving a constructive comment. I greatly appreciate it!
    This video took lots of effort, research, and testing to make....lots of video footage captured, which means lots of time spent editing and editing!! It has been in the works for more than two months!! Wheww!!!
    Please don't forget to drop a like if you got some good information out of the video.
    Also, subscribe for more like it coming in the near future!
    Thanks again!
    The Innovati0n Lab💥
    www.theinnovati0nlab.com

  • @mentalfusi0n911
    @mentalfusi0n911 หลายเดือนก่อน

    Another wonderful video!👏👏👏
    I'm watching it the second time!
    👍👍👍

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks a lot!👍👍👍
      I am glad you liked the video.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @gurjantsingh6647
    @gurjantsingh6647 6 วันที่ผ่านมา

    Excellent video for us🌿🌼🌷 love you brother ❤️❤️

    • @theinnovati0nlab782
      @theinnovati0nlab782  6 วันที่ผ่านมา

      Thank you so much, brother!❤️❤️
      I greatly appreciate your wonderful feedback.
      I am happy that you found this useful.
      Stay tuned for more like it.
      👍👍
      Respectfully,
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @user-si6ut6xp3u
    @user-si6ut6xp3u 23 วันที่ผ่านมา

    Its amazing! Thank you!

    • @theinnovati0nlab782
      @theinnovati0nlab782  21 วันที่ผ่านมา

      I'm glad you like it!
      Thank you!!
      Respectfully,
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @subhobroto
    @subhobroto หลายเดือนก่อน +2

    Great video! It was good to see the gate drive on the scope. Will it be possible to see the input and output of the converter on no and full load too?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks for the great feedback. Unfortunately, I can not add those after the video has been released.
      Also, I no longer have the test setup. Ready to move on to the next project. I will show that in future test videos of other converters.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @Bianchi77
    @Bianchi77 หลายเดือนก่อน

    Creative video, thank you :)

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks a lot!👍👍
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @jamest.5001
    @jamest.5001 หลายเดือนก่อน +1

    Does adding capacitance help any? Adding a capacitor or replacing the caps with a higher uf rating?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน +1

      Great feedback!
      I ran a quick output capacitor calculation, and the numbers came close to the values already used for this converter. But I will test that with my converter design. However, making converter outputs more capacitive helps with better peak-to-peak output ripple.
      Thanks again!
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @JohnUsp
    @JohnUsp หลายเดือนก่อน

    Awesome. Thanks.

  • @niyotekige9613
    @niyotekige9613 28 วันที่ผ่านมา

    Thanks so much for this
    I have a project at hand that requires dc dc converter for charging of lithium battery. The challenge at the moment now is that the primary battery pack i have is 48v 50A configuration which i want to use for charging a battery pack of 60v 50A. But the dc dc converter i have which you have been using in the video has input current limits; 10-30v 30A and 31-60v 25A. These limits will not work for my project.
    Please how can i increase the input current to suite my project. Should I just reinforce the input current fuses
    Your assistance at this point sir will be much appreciated

    • @theinnovati0nlab782
      @theinnovati0nlab782  27 วันที่ผ่านมา

      Wonderful question.
      But you are already on the right track. With your 48V power supply as an input to the 1500W version of the converter, you should be able to get a continuous output power of up to 1300W or more out of the converter with good cooling fans.
      For a 60V LiFePO4 battery, you should need a charging voltage of about 72V....please double-check your battery specifications and manufacturer recommendations.
      Now, 72V at 1300W means that you will have a charging current of 18A that will be delivered to your battery.👍👍
      The only bottleneck for you will be that it would be a slower charging process....about 3 hours instead of 1hr. This also means that you will charge your battery at about 0.4C. Honestly, this is better, in my opinion, and your battery will last longer as you will get more cycles out of your battery system.
      You can also try making the modifications I showed in this video to see if you could raise your charging current well about 20A....this could get you close to 0.6C charging capacity.
      I am also working on other alternatives. Stay tuned.
      I hope this helps.
      Please, we need your help in growing this channel. You can help by sharing our videos on social media and with diy interest groups.
      Thanks!!
      Success wishes on your diy projects.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @rezatavan5048
    @rezatavan5048 22 วันที่ผ่านมา

    Excellent ❤❤❤

    • @theinnovati0nlab782
      @theinnovati0nlab782  21 วันที่ผ่านมา

      Thank you! Cheers!
      Respectfully,
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @bartdepauw1156
    @bartdepauw1156 หลายเดือนก่อน +2

    Nice mod ! Did you lower the switching frequency so the current has a longer period and can reach so a higher amperage ( together with the higher inductance) ?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน +2

      You are pretty much on the right track. However, in a nutshell, every inductor has a switching frequency that optimizes its energy transfer performance. Being able to vary the switching did help tune the converter for better efficiency.
      I will make a follow-on video in the future to explain inductor design better.
      Stay tuned.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @tolu1997
    @tolu1997 หลายเดือนก่อน

    Amazing man! I'm wondering why my boost converter can handle the load better at lower frequencies. Thanks!

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks a lot!
      I appreciate the wonderful feedback!👍👍👍
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @tolu1997
      @tolu1997 25 วันที่ผ่านมา

      ​@@theinnovati0nlab782You can improve your efficiency and power delivery by replacing the mosfet and diodes! I build my Owen boost converter with an SB1060L (ultra-low power loss super baria diode) and two AON6276 connected in parallel. The AON6276 has a lower Qg and resistance than the original in your boost converter. With these modifications, my boost converter runs cold under high load and can output more power. I'd like to see how my version performs with your coil design in the next video.

    • @theinnovati0nlab782
      @theinnovati0nlab782  25 วันที่ผ่านมา

      @@tolu1997
      Amazing, I will look for the diode. Where do you order them from?
      Thanks again!
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @davidshapiro5616
    @davidshapiro5616 11 วันที่ผ่านมา

    Where can I order a couple of your new boards from? I am looking for a high power 14V to 48V boost converter but have given up with the eBay junk designs.

    • @theinnovati0nlab782
      @theinnovati0nlab782  9 วันที่ผ่านมา

      Wonderful!
      Thanks a lot!
      I just completed the build for the initial prototype board, and I am currently testing it.
      Please stay tuned.
      Thanks again for the inspiring request. I greatly appreciate the support.
      👍👍
      The innovati0n Lab💥
      www.theinnovati0nlab.com

  • @dalenassar9152
    @dalenassar9152 หลายเดือนก่อน

    ANOTHER GREAT VIDEO!!!! I have gotten about 16 minutes into it...will finish tonight.
    a couple things so far:
    1) How many strands of 22AWG wire did you use for the thick windings?
    2) ...may be premature: At about timestamp 15:00 for 10kHz to 60kHz, I think I would have used 'at least' 1K for the fixed resistors, since at 10kHz, R=100K already. And @ 60kHz; R=16.7k.
    At pot extreams, 200 Ohms gives 5MhZ............2000 Ohms gives 500kHz
    THANKS FOR CONTINUING...
    --DaLE

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Hello, wonderful friend!
      Thanks a lot for the great feedback!
      All your questions and comments were addressed in chapter 4 of the video.
      The 2X 100 ohms was barely used as a stand-off/jumper to 100K trim potentiometer.
      But I see your concern about the pot extremes...having the scope to keep a close eye on the PWM waveform while making the switching frequency adjustments.
      A couple of things to consider are that the TL494 has a max frequency rating of 300KHz, and it should not be able to exceed that. Also, looking at the formula, the frequency of the is inversely proportional to a product of RT and CT. So, it is not solely dependent on RT.
      Let me know if you have more questions when you have been able to watch the entire video.
      👍😎
      Thanks again for the constructive feedback, as usual.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @ranulfo102
    @ranulfo102 หลายเดือนก่อน

    parabéns amigo, mas faltou você mostrar o número de voltas no indutor, e a quantidade de fios, vovê poderia nos mostrar a construção desse novo indutor ? Obrigado.

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks, friend!👍👍
      You can see it on the inductors as I showed it many, many times, at close to the camera. I did feel the need to say it.😊
      Thanks again.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @andreyrudenko3353
    @andreyrudenko3353 หลายเดือนก่อน +1

    видео супер то что я искал много лет

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks a lot!👍👍👍
      I am glad you found the video helpful.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @davey2k12
    @davey2k12 หลายเดือนก่อน +2

    Nice bro 🙂
    Think it needs bigger contacts lol

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน +1

      Thanks a lot!
      You are right. A bigger connector, or is always better for current handing as long as you can actually fit it on the board.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @user-uq2ov9uf3u
    @user-uq2ov9uf3u 20 วันที่ผ่านมา

    Good

    • @theinnovati0nlab782
      @theinnovati0nlab782  20 วันที่ผ่านมา

      Thanks!👍👍👍
      Respectfully,
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @emrah8057
    @emrah8057 21 วันที่ผ่านมา

    paylasiminiz icin tesekkurler basarilarinizin devamini dilerim kardesim Turkiyeden selamlar

    • @theinnovati0nlab782
      @theinnovati0nlab782  21 วันที่ผ่านมา +1

      Thank you so much!!👍👍👍
      I greatly appreciate all your support.❤️
      Please let me know if you ever have any questions.
      💥💥
      Respectfully,
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @saddiq1239
    @saddiq1239 26 วันที่ผ่านมา

    Can you fix ic tl494 problems in boost converter 1800W?
    Because I have one broken because of the ic

    • @theinnovati0nlab782
      @theinnovati0nlab782  26 วันที่ผ่านมา +1

      Wondeful question.
      You could just order a replacement and install it if you are good with soldering tiny SMD parts.
      However, how did you know the IC is the problem?
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @saddiq1239
      @saddiq1239 26 วันที่ผ่านมา

      @theinnovati0nlab782
      "I am good at SMD soldering, but the IC is not faulty in my case. It's the SMD components that are responsible for signal connection that are faulty. I have confirmed that the IC TL494 is working fine, but I don't know why the signal is not reaching. Could you help me.

    • @FINSDIY
      @FINSDIY 18 วันที่ผ่านมา

      ​@@saddiq1239check the smd transistor around the ic

  • @ogztnr5581
    @ogztnr5581 หลายเดือนก่อน

    I was charging my battery pack with this. While charging, I turned off the adapter plug and turned it on while my battery was connected. Then the output side of the regulator exploded and the diodes burned out. I wonder if there was a backward current from my battery? Should I disconnect the battery first before removing the adapter?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Sorry to hear about the failure you encountered. However, It is never advisable to power ON your converters with loads already applied.
      What killed your converter is probably an output overload or cureent surge - as the converter was still trying to regulate. These converters have output rectifier diodes that should be reverse biased with respect to your batteries' polarity.
      You should never leave your battery connected to these converters, especially when they are powered off because they will discharge your battery over time. Yes, the output diode is supposed to block any incoming power to the converter, but in reverse bias mode, there is still some leakage current that gets through. At reverse bias, the Junction resistance/impedance of that diode is high....but not infinite, thus the it never like an OPEN switch.
      I made a video a while ago to detail a 6-step method for using these converters as a constant current/voltage battery charger.
      Please, I highly recommend that you watch this video👇👇👇
      th-cam.com/video/WDWJ77WWkXc/w-d-xo.htmlsi=tblyFzosGAT6FMFY
      I hope this helps.
      Please, we need your help to grow this channel. You can help by sharing our videos with friends or diy groups on social media.
      We appreciate all your support.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @peoplevideoss4717
    @peoplevideoss4717 13 วันที่ผ่านมา

    Podríais hacerlo pero con salida dual .. entrada 12 voltios, salida variable de +30 GND -30 hasta +90 GND -90 ?

    • @theinnovati0nlab782
      @theinnovati0nlab782  12 วันที่ผ่านมา

      Wonderful idea,
      However, I only know how to implement a similar concept using a different converter topology.
      This is essentially a non-isolated flyback topology.
      I hope this helps.
      The innovati0n lab 💥
      www.theinnovati0nlab.com

  • @gnag106
    @gnag106 หลายเดือนก่อน

    Hi bro, i have problem whit these stepup, not is easy to can regulate the trimmer. The logic internal at these step up is too complicated. I use the trimmer for regulated current and input voltage ,but i lost much hours for can have a very powerful output! How work these logic? How can see ho value voltage use on input? If i use 24v input and output stepup 50v , the trimmer input step up i can setting at low than 24v or ? The current trimmer not is easy to use becouse I not see how setting these 2 trimmer

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Hi friend,
      Thanks for watching our videos and leaving us a feedback. However, I was not able to fully understand the issue you are having so as to know how to help. The good news is that I have made lots and lots of videos using these converters for many different applications. Please take the time to watch some of the videos and I am sure that you will find some good information that will be helpful to you.
      Please visit our channel.
      These ones specifically could be more helpful👇👇👇
      💥The Review video🔥
      th-cam.com/video/2KyBwwldqkk/w-d-xo.htmlsi=mEHgLCFa9EBVXThZ
      💥Battery Charger
      th-cam.com/video/WDWJ77WWkXc/w-d-xo.htmlsi=jWSxcZdQjII_5Kmc
      💥Undervoltage & Efficiency:
      th-cam.com/video/t8Aaz4iQeXY/w-d-xo.htmlsi=3HkET4HX1ZfNr__D
      I hope this helps.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @82levy5
    @82levy5 หลายเดือนก่อน +1

    And the PCB can handle that power? Fuses remains the same?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks for asking this question. This was one thing I forgot to mention in the video.
      If your load is going to pull more than 60A at the input of the converter, you should try to size up the fuses.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @MarkPrince1317
    @MarkPrince1317 หลายเดือนก่อน

    Very good definitely it's impressive but one qoustion brother ( did you change the MOSFET or iGBT ? If this module? Or you not changing MOSFET?
    Best regards from Philippines 🇵🇭☕☕☕

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      No, the converter had HY3912 MOSFET on it.
      I didn't need to change it per my calculations.
      But you are welcome to try a stronger MOSFET if you find one.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @MarkPrince1317
      @MarkPrince1317 หลายเดือนก่อน +1

      @@theinnovati0nlab782 thank you brother for your reply

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      @@MarkPrince1317
      You are always welcome.
      👍👍

  • @josepeixoto3384
    @josepeixoto3384 หลายเดือนก่อน

    Hello friend, the difficult becomes simple, great knowledge, keep it up.
    Please do a video on INDUCTOR calculations , 47 microH to 50 microH, 200Amp, for a 24 VDC to 220VAC solar inverter at 5000 Watts operating at 50Hz with a 25 kilogram toroidal iron core transformer; the EGS002 is the control board, and it produces 22 KHz too.
    Is skin effect important here also?
    The chinese sellers of such inverter boards say to use 47 to 50 micro Henry (at ~~200 Amps max).

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Wonderful, it seems you are talking about an LC filter circuit for pure sine wave inverter.
      The big, heavy, and bulky toroidal tranformer is a soft iron torroidal core that should be a transformer and not an inductor. Realistically, it should operate down to about 50 to 60Hz. Skin effect only applies to high frequencies, and you should not be worried about it for the main toroidal transformer.
      However, you should definitely consider skin effect for the filter inductor needed for the LC filter circuit. The LC filter is supposed to serve as a low pass filter to block the 22KHz switching frequency that MOSFETs or IGBTs used to chop down the DC power to a stepped waveform.....long but simple story, depending on who is telling the story...hahaha!
      The 22KHz is the first stage that is used to create a digital sine wave PWM. But then, given that soft iron cores cannot hand 22KHz, it needs to be filtered off by the LC low-pass filter first.
      f(cutoff) = 1/(2pi*SQRT(LC)
      You are right. This will have to be a video. Text explanation would take a 200-page thesis...hahaha
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @scienceoftheuniverse9155
    @scienceoftheuniverse9155 หลายเดือนก่อน +1

    Thank you so much for the great effort. We are very interested about the inductor course

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน +1

      Wondeful!
      Thanks for the great feedback.
      I hope more people will indicate interest in the subject. Talking about inductors involves a ton of research, build, and testing. If more people indicate interest, I will work on the tutorial.
      I will make a few engagement short videos to gauge the interest of the audience - if response is great, then I will add it to my list of future videos.
      Stay tuned.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @scienceoftheuniverse9155
      @scienceoftheuniverse9155 หลายเดือนก่อน

      @@theinnovati0nlab782 Thanks indeed

  • @bluefire4733
    @bluefire4733 หลายเดือนก่อน

    isn't the converter need some power diode or something like that?, which I assume is what the heatsink is trying to cool, so... isn't that is the other limitation?
    but question aside, it's a really great video man, love it

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks a lot for the thoughtful feedback.
      Your question was on point. Yes, there are output rectifier diodes on the unit, of course. They should be able to handle greater than 40A at the output. This is why I am using 3X fast recovery diodes in my design... Maybe an overkill, but I prefer to derate components to minimize unnecessary dissipation and stress on the components.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @dalenassar9152
    @dalenassar9152 หลายเดือนก่อน +1

    PS:
    I JUST HAD TO FINISH WATCHING NOW!
    1869w @ 96% is just AMAZING here and for the price and quality....congrats!
    I make my LITZ wire the same way.
    I also see my question was answered: ~50 strands.
    --dAle

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Hahaha.
      Thanks a lot!
      I just responded to your previous comment as well.
      Always appreciate your wonderful feedback!!
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @manoftheday1
    @manoftheday1 หลายเดือนก่อน +4

    Thanks so so much for the video sir, God bless. Please sir it will be nice if you could help us with the reason they used 35UH inductor and the theories behind it sir thanks and stay bless.

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน +2

      Wonderful question👍👍👍
      I was avoiding getting too deep on the inductor design for this video....because I didn't want to make this a 2-hour video, hahaha.
      However, that number came from a calculation of the CRITICAL INDUCTANCE for the boost converter - operating under continuous conduction mode. However, with that said, inductor construction itself presents a major difficulty in reaching the desired inductance because it is usually very difficult to pack the windings, though toroidal core due to the small inner diameter.
      I would have preferred a higher inductance value. However, 35uH was what I could feasibly achieve with my build.
      Please research the following as you may find them helpful;
      💥core materials
      💥boost converter critical inductance.
      💥Continuous conduction mode
      💥inductor saturation currents
      💥Skin Depth/effect.
      I will make a future video to explain this better.
      Stay tuned.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @ecolegend5982
    @ecolegend5982 หลายเดือนก่อน

    Hi is possible to modify it in buck boost converter?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Can you please elaborate?
      Did you mean if this could be modified to work as a buck converter?

    • @ecolegend5982
      @ecolegend5982 หลายเดือนก่อน

      @@theinnovati0nlab782 yes or a buck boost converter

    • @ecolegend5982
      @ecolegend5982 หลายเดือนก่อน +1

      There is a video on TH-cam of 400w boost converter mod into buck boost converter but it is not well modified that's why don't works well

  • @user-ud4gd7vf3r
    @user-ud4gd7vf3r หลายเดือนก่อน

    Where can I find such low-voltage water heaters?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      You can get those on Amazon
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @user-vm3xq9sx1h
    @user-vm3xq9sx1h หลายเดือนก่อน +1

    اخي العزيز شكرا 🌹الك على هاذا المجهود الكبير لاكن اين ترجمة عربي

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks a lot!
      But the video was only produced in English.
      You should be able to turn on the subtitles on TH-cam , I think.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @eboy536
    @eboy536 หลายเดือนก่อน

    What's about efficiency?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Really?!😯
      Did you even watch the video?
      I put in so much time and effort into making this video, and I provided so much detail. Your question tells me that you didn't watch the video. Did you just take a look at the thumbnail only?
      Please watch the video, my friend.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @gkdresden
    @gkdresden หลายเดือนก่อน +2

    The more power you drive over a DC/DC converter the easier is it to reach higher efficiencies. For synchronous buck converters you can reach quite easily 5 kW of transferred power with a loss of less than 50 W because you don't have Schottky diodes in your system, which typically have a voltage drop of at least 0.5 V in conduction. So if you have a current of 200 A at 25 V you will get 100 W of power dissipation in the Schottky diodes allone. If you use a cascade of 4 power MOSFETs with only 0.5 mOhm in a half bridge you will get only 20 W of power dissipation in the power MOSFETs.
    The challenge of power MOSFETs in half bridges, however, is "phantom" opening of the low side switches due to steep voltage rises coming from the high side. The capacities between drain and gate and gate and source are acting like a capacitive voltage divider. The inner resistance of the internal bond wire to the gate even if it is very small like just 2 or 3 Ohm will let the gate float up for a while that it can exceed the gate threshold voltage, leading to a "silent" opening of the low side MOSFETs. So the current shoots though and not through your inductor, which stays uncharged. So when you increase the input voltage a sudden collaps of the output voltage happens leading a extremely high shoot through currents.

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks a lot for the great and super constructive feedback!!👍👍
      Great points, and I couldn't agree more.
      Thanks a lot!
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @alexandr_84
    @alexandr_84 18 วันที่ผ่านมา

    Провода на дросселе покрыты лаком?

    • @theinnovati0nlab782
      @theinnovati0nlab782  18 วันที่ผ่านมา

      Could you elaborate a little, please? So I can better understand your question.😊
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @user-uq2ov9uf3u
    @user-uq2ov9uf3u 9 วันที่ผ่านมา

    Please send data sheet removing components ,🎉Thanks

  • @rudolphtaylor352
    @rudolphtaylor352 หลายเดือนก่อน

    Where is the 5000w dc to dc converter, where can I buy it ?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Still being developed.
      Stay tuned.👍👍👍
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @saddiq1239
    @saddiq1239 หลายเดือนก่อน +2

    Place a water cooler on the MOSFET, and you will achieve higher efficiency at 12 volts.
    Water cooling is highly effective for heat dissipation, based on my experience.

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน +1

      You are absolutely right on point!!
      This is something I have considered, and I have it on my bucket list!!
      Thanks a lot for the wonderful feedback!!
      Much appreciated.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @fnordist
      @fnordist หลายเดือนก่อน

      or just use a better, higher rated mosfet. GaAs mosfets

  • @neonight6x6
    @neonight6x6 หลายเดือนก่อน

    The prices for ferrite cores will knock your socks off

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Hahaha, they are not that expensive. But then it depends on your budget.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @hipihei
      @hipihei หลายเดือนก่อน

      Are these even ferrite? They look like Sendust cores to my eye.. It's more like iron powder core..you know the yellow/white or green/blue rings in many appliances, but without many of the losses and hysteresis, etc. issues of the iron powder ones.. also i think ferrite would have needed an airgap to store the energy between the switch cycles which is kinda inbread property of iron powder or sendust -type of cores.. 😊 By the way..very good video! I couldn't spot half truths or other issues there at least with single watch..and the converter efficiency is right there where it should be!! That's not often the case with youtube tech videos..👍Good work!!

    • @neonight6x6
      @neonight6x6 หลายเดือนก่อน

      @@theinnovati0nlab782 Aha, AS184-125A a 18 Euro x 3 is 54 Euro, thats insane.

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      @hipihei
      Thanks a lot for the great interaction!👍👍👍
      I greatly appreciate it.
      Honestly speaking, these are knock-off torroidal cores you can find on Amazon or eBay. They were listed as PC40 MnZn cores per the seller's description - unless they lied.☺️
      You can also search the part number shown in the video to dive in a bit better into the specs. As for the color coding of cores....I found that this is really an unregulated standard, and most manufacturers can just paint any color on anything these days.
      I hope this makes sense to you.
      Thanks again
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @hipihei
      @hipihei 29 วันที่ผ่านมา +1

      ​@@theinnovati0nlab782Hi!😊 Yep...the colors are a mess.. I think only properly color-coded rings are manufactured by Micrometals, and they are iron-powdered rings. Chinese manufacturers sometimes clone them, but no-one knows if they are even close to originals. I think i've never seen any coding with ferrites. I'm electronics repair engineer thus have access to different magnetics from variety of deceased products..so i've tried in the past to define what stuff is usually what, but it's very hard.. It's easy to define whether it's high permeability or low permeability material (or ferrite vs iron powder), but all other parameters from them is just impossible or too impractical with regular tools found in basic workshop.. I've had a hobby of hf dx radio listening and best stuff to salvage are the high permeability ferrites in smps common mode chokes.. They make excellent impedance transformers for receive antennas, etc.. (not for transmitters though!) Lazy man's hf (lw, mw, sw bands) isolation transformer is made out of such ferrite and 10-15 turns of a single twisted pair dismantled from cat cable.. other wire's a primary and the other is a secondary..that's some literal transmission-line transformer..😅
      I built about 700-800w boost converter from scratch for some solar project and i did quite a bit of research and few prototypes and ended up getting sendust (i think that's Magnetic's Inc. name for FeSiAl cores..i think Micrometals use name CoolMu).. They looked identical up to the point of print font on this video..that's why they looked familiar..As You suggested i dropped the numbers from Your cores into my AliExpress app and apparently these ARE sendust cores.. (Tangda sendust FeSiAl toroidal cores inductor OD*ID*HT 48*23*19 mm AL: 281nH/N2 Ue: 125 AS184125A CS467125 77438-A7 .
      a.aliexpress.com/_ExU3our )
      My switching freq was 62kHz and airgapped core from Samsung 24v microwave oven saturated immediately (i have no specs about the mwo inverter switching frequency..and it utilized a flyback topology so i didn't have high expectations but tried anyway to see how it would survive in boost converter..)..i didn't want to start experimenting with air gaps and stuff so i went straight to powdered iron.. Yellow-white micrometals core worked without saturation but i felt i could choose a core with less losses so i went with sendust..very good stuff!
      I think You would have had problems with core saturation if they had been ferrite since your toroids have no gap..
      Since boost converter needs to store all the energy into the core during the on state of the switch which is released into the load during the off state of the switch it's way more fiddlier to do it with ferrite cores..😅..at least for me..

  • @ALONEOP
    @ALONEOP หลายเดือนก่อน

    Schematics?

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      It was all in the video.
      Were you able to watch chapter 4 of this video?

  • @bulla8631
    @bulla8631 29 วันที่ผ่านมา +1

    if you can generate a DC booster you not far a ways to generate a AC booster it’s may works difference ways between AC&DC

    • @theinnovati0nlab782
      @theinnovati0nlab782  29 วันที่ผ่านมา

      Wonderful, I hear you!
      Thanks for the wonderful feedback.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @samsonderera9589
    @samsonderera9589 2 วันที่ผ่านมา

    how about circuit diagram isn't only tl494 how about that circuit diagram

  • @legominimovieproductions
    @legominimovieproductions 20 วันที่ผ่านมา

    My problem is that I need a buck converter capable of delivering at least 30A at 3.6V, 60A or 90A would be better😅 but there arent many ready made converters that dont blow a giant hole in my bank account😂

    • @theinnovati0nlab782
      @theinnovati0nlab782  20 วันที่ผ่านมา

      I hear you!
      There are some Analog Devices buck converter modules that can give you what you those specs. However, as you rightly said, they are never cheap.
      You can always check on Mouser electronics to see if they have something that you can afford.
      A custom design is another alternative, but they are expensive as well - unless you can build it yourself - but then it also takes time.
      Respectfully,
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @nedimbitgen
    @nedimbitgen หลายเดือนก่อน

    Bunca bilgi varken bu devre tasarımına bağlı kalmak niye? Kendi indiktörlerini paralel bağlamak daha akıllıca olurdu.Bu devrenin akım ayarlama sorunu var bu yüzden sadece voltaj yükseltmesine izin verip akım ayarını başkaca bir devre tasarımıyla yapmayı düşünmeli.Ve bu devrenin yaptığı işi çok daha az elemanla ve çok yüksek frekanla yapmak pekala mümkün.Örneğin radyo frekansında fm çıkış devtreleri tam olarak buna benzer transistör maksimum voltajı olan 33 voltu 220 volta 100 megahertz de çevirmek.Size bir sır vereyim hava endüktanslı yğksek frekanslıçok verimli ve çok küçük devreler mümkün.Yakın grlecekte olacak olan bu.

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Great feedback.👍👍👍
      I see your point about going to higher frequencies....I already know this, so it is not a secret that needs to be unveiled to me.
      Now, what you may not know is that for high power designs, you want to be very careful with switching frequencies that approach the MHz range because at such frequencies, every single component you have on the power board - even the copper traces, begins to act as high frequency antennas. This is fundermentally as a result of parasitic inductance and capatances of components on the board.....things that you would never have worries about if you stayed below 100KHz.
      Also, at such high frequencies, you may be venturing into the land of fcc violations for a commercial power supply. This means that you have to add a lot more to the design to ensure an effective Faraday cage or EMI shield around your design. You don't want to build a converter that could disrupt other high-frequency devices around it.⚠️⚠️⚠️
      You see, there is a lot that comes between the land of theory and what goes on in an actual test lab.
      You have to make the rubber meet the road with your designs. Design feasibility, cost, safety, regulations, power density, material availability,....I can go on.
      Also, higher frequency designs take longer and require more analysis and detail......high frequency designs are never cheap, my friend.
      Higher frequencies are used for very expensive converters where high POWER DENSITY is super desirable. But not everyone can afford such converters! You should never compare those to these super DUPER cheap $25 converters - not fair at all.😊
      Also, this technology already exists, but it is very expensive....so it's not science fiction.
      I hope this helps.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @anwin85alon
    @anwin85alon หลายเดือนก่อน +2

    Pm me to install do sola...

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Please elaborate. I didn't understand your comment.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @aabb-xt8kl
    @aabb-xt8kl หลายเดือนก่อน

    By using 3.2v LFP cell can we run e-bike of 48v 1000watt

    • @theinnovati0nlab782
      @theinnovati0nlab782  26 วันที่ผ่านมา

      Please elaborate. I am not sure I understand your comment.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @markhivin8670
      @markhivin8670 21 วันที่ผ่านมา +1

      No you can't, and because two things.
      1) This converter only step up voltage from min 8.5V and your battery is 3.2V
      2) One cell battery in practice have low power so it can't deliver 1000W

    • @aabb-xt8kl
      @aabb-xt8kl 21 วันที่ผ่านมา

      @@markhivin8670
      By using 3 or 4 cells is it possible

    • @markhivin8670
      @markhivin8670 21 วันที่ผ่านมา +1

      @@aabb-xt8kl Yes, but it is in your interest to have higher voltage because efficiency is higher with higher voltage so you will waste less energy of you battery to power your bike.

    • @theinnovati0nlab782
      @theinnovati0nlab782  20 วันที่ผ่านมา +1

      @markhivin8670
      I couldn't agree more.
      Low voltage, high power, bad combination.
      Also, these converters have an input/output current limit
      ....so that by itself limits you anyway.
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @ruslan1132
    @ruslan1132 หลายเดือนก่อน

    класний бустер головне ще що нестандартний

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Agreed.
      Bit then, that is the only reason we can buy them for less than $30.😊
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @nguyeninhminh2696
    @nguyeninhminh2696 28 วันที่ผ่านมา

    Inputs 12-60dc->400vdc??? Ok 👌👌👌

    • @theinnovati0nlab782
      @theinnovati0nlab782  26 วันที่ผ่านมา

      Wonderful!!
      👌👌👌
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @nguyeninhminh2696
      @nguyeninhminh2696 21 วันที่ผ่านมา

      L?uh-mh 12-80>400dc D+h=?

  • @udinwow398
    @udinwow398 หลายเดือนก่อน

    i need for audio car class D

  • @nopmce5061
    @nopmce5061 20 วันที่ผ่านมา

    กระแสไฟฟ้าที่มากขึ้นไดโอดจะทนกระแสสูงได้อย่างไร หากคุณไม่ได้เปลี่ยนมัน

    • @theinnovati0nlab782
      @theinnovati0nlab782  18 วันที่ผ่านมา +1

      Great question,👍👍
      Giving that we are conducting all tests at the high outout voltages, we have not exceeded an output current of 30A. The current diodes used at the output can handle that.
      However, these modification allows us to push higher input currents into the coverter - at lower input voltages......thus the increased output power - at higher output voltages.
      I hope this makes sense to you.
      Respectfully,
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @efiron
    @efiron หลายเดือนก่อน

    Купи себе нормальную паяльную станцию. Она удобнее.

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      I have that, plus maybe 5 others....the ones I used in this video are for specific reasons...
      They need for the butane soldering iron was explained below. I also talked about my soldering staion in the video 👇👇👇
      th-cam.com/video/tByIAvLx6Jc/w-d-xo.htmlsi=O1CqDD6D7grxjkSO

  • @turboimport95
    @turboimport95 27 วันที่ผ่านมา +4

    how come all the free energy creators cant do all these kind of measurements? instead they just light up a light bulb and claim they are making 12kw of free energy.🤔🤔

    • @theinnovati0nlab782
      @theinnovati0nlab782  26 วันที่ผ่านมา +2

      Great comment!!👍👍👍
      Well, they just want to make videos for entertainment and their core audience like their format.
      There is a difference between what we are doing and what they are doing....I understand the physics and engineering behind electronics from the theory, design, and test....so, I am not exactly sure what those guys are doing.
      To be honest, those fake videos were one of the reasons I became a content creator.
      How can you claim you built a high-power machine and you only test it with four 5W LED bulbs?🤔🤔.
      Well, we do the hard work and TH-cam gives them the audience..because their content is more entertaining...hahaha.
      All good, though. We prioritize honesty and integrity over views.
      Thanks again, my friend.
      Maybe, with your help, more people can find our channel. You can help our channel to reach a wider audience by sharing our videos on your social media platforms and other diy groups.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @combycat
      @combycat 17 วันที่ผ่านมา +1

      Well it’s because free energy isn’t real.

    • @theinnovati0nlab782
      @theinnovati0nlab782  17 วันที่ผ่านมา +1

      @@combycat Actually, we have free energy from the sun....but converting that form of energy(solar) to any other form is never a free endeavor. However, in terms of making free energy on our own from any invention, one would have to break the laws of conversation of mass and energy....so in that sense, I fully agree with you 100%.
      I love this type of engagement.
      Respectfully,
      - The innovati0n Lab.
      www.theinnovati0nlab.com

    • @combycat
      @combycat 16 วันที่ผ่านมา +1

      @@theinnovati0nlab782 true, free meaning no money needed is different than free energy meaning it takes nothing to make.

  • @fabriziobrutti1205
    @fabriziobrutti1205 หลายเดือนก่อน

    I think that here they have no idea about the existence of the maximum RMS current a capacitor can withstand

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน +1

      Wonderful,
      I prefer to have my knowledge underrated than overrated.😂
      Thanks for watching the video.
      Let me know if you have any questions.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @fabriziobrutti1205
      @fabriziobrutti1205 หลายเดือนก่อน

      @@theinnovati0nlab782 sorry sorry, I meant no offense :_)
      It's just that stressing out electrolytic capacitors that much may lead to overheating and explosions

  • @zahidali7961
    @zahidali7961 หลายเดือนก่อน +1

    Please help

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Wonderful.
      What help is needed?
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

  • @picobyte
    @picobyte หลายเดือนก่อน

    When nerds think bigger is better and get disttracted by their people they are attracted to.
    Nah, it just looks like a didocore.😁

  • @andreyrudenko3353
    @andreyrudenko3353 24 วันที่ผ่านมา

    как работает супер большая катушка попавшая в кадр th-cam.com/video/I_dliffP0vk/w-d-xo.html

    • @theinnovati0nlab782
      @theinnovati0nlab782  16 วันที่ผ่านมา

      Can you elaborate a little?
      I didn't fully understand your question, friend.😊
      Respectfully,
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @andreyrudenko3353
      @andreyrudenko3353 16 วันที่ผ่านมา

      @@theinnovati0nlab782 я эту катушку имел ввидуdrive.google.com/file/d/1-DjNIlgb3Oj75TGqbkQBIqFbz2RvrXLO/view?usp=sharing

  • @juozasnarvoisas7516
    @juozasnarvoisas7516 หลายเดือนก่อน

    ?

  • @Seyni-xj8bb
    @Seyni-xj8bb หลายเดือนก่อน

    Thank you for the quality of your work and your videos. But please try to put black people in images and videos often. You are black, don't forget that. Let us be fair in everything we do.

    • @theinnovati0nlab782
      @theinnovati0nlab782  29 วันที่ผ่านมา

      You have not possibly seen all my videos. I have plenty of videos that show black people. We have a multi-racial community, and there is absolutely no bias in here. We focus on the images that convey a specific relevant illustration that we need for the clip. These are free stock videos and assets, and I am not too picky because the options are
      very limited.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com

    • @Seyni-xj8bb
      @Seyni-xj8bb 28 วันที่ผ่านมา

      Ok brother I understand you better now, it was just a remark I made on your videos. Keep the cape and thank you again for everything you do.

  • @noslidemais
    @noslidemais หลายเดือนก่อน +1

    • @theinnovati0nlab782
      @theinnovati0nlab782  หลายเดือนก่อน

      Thanks a lot!
      I greatly appreciate your reaction.❤️ The video took a lot of effort and time to make. I am happy you found it useful.
      👍😎
      The Innovati0n Lab💥
      www.theinnovati0nlab.com