How Iron Cover Are Made: In Factory Mass Production | Manufacturing Process | Cast Iron Covers

How Iron Cover Are Made: In Factory Mass Production | Manufacturing Process | Cast Iron Covers
1. Cast Iron Covers
**A. Pattern Making:
Design: Create a detailed design and pattern of the cover. This could be done using CAD software to ensure precision.
Pattern Creation: Produce a pattern, typically made of wood or plastic, which will be used to form the mold. The pattern represents the exact shape and dimensions of the final cover.
**B. Mold Preparation:
Sand Molding: Create a mold using sand casting. The pattern is pressed into a sand mixture (often mixed with a binder) to create a cavity in the sand.
Mold Assembly: The sand mold is then assembled and prepared for the casting process.
**C. Melting and Pouring:
Melting: Cast iron is melted in a furnace at high temperatures (approximately 1,400°C or 2,550°F). This involves heating pig iron, scrap iron, and alloys.
Pouring: The molten iron is poured into the prepared sand mold. The metal fills the cavity left by the pattern, taking the shape of the cover.
**D. Cooling and Removal:
Cooling: Allow the cast iron to cool and solidify in the mold. This process can take several hours.
Mold Removal: Once cooled, the sand mold
removed to reveal the cast iron cover.
**E. Finishing:
Cleaning: Remove any sand or residues from the surface of the cover.
Machining: Perform any necessary machining to achieve precise dimensions and surface finishes.
Painting or Coating: Apply protective coatings or paint to prevent corrosion and enhance durability.
**F. Inspection and Testing:
Quality Control: Inspect the cover for defects, measure dimensions, and conduct strength tests to ensure it meets specifications.
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[@user-fz6vs4de9m]

I hope these guys get to trade off on jobs. Talk about repetitive boredom! Anyway these guys work hard to support their families. Good job guys from Southern California USA

[@dalsonsoares2888]

Trabalhei na área de engenharia, no desenvolvimento de novos produtos. Posso dizer que conheço um pouco das exigências técnicas e de qualidade aos quais os produtos são submetidos. Entre outras necessidades, há normas, especificações, exigências qualitativas e padrões técnicos a serem atendidos.
Não consigo imaginar como que esse produtos, confeccionados de forma totalmente rudimentar, num ambiente inseguro e aparentemente sem nenhum tipo de controle chegam ao mercado.

[@Mario-hp2fh]

Impressionante como trabalham, produzem... Sem qualquer sofisticação, embora em um ambiente com alto risco de acidentes, sem o uso de EPI.

[@AceyHeidi-qw1jt]

Ash trays ❤

[@Rhiannon-m1h]

Ｇｏｏｄ Ｍｏｒｎｉｎｇ！

[@waqasmahmood4516]

nice video

[@AlbertoMartinez-gz3ch]

Nunca supe para que se utiliza o para que hicieron eso 🤔🤔 pense que eran planchas

[@larrylee4919]

How are they used?

[@tanverahmad3971]

Sir location kya he

[@omegaz3393]

That's not mass production by today's standards. All the handling to cut, shape, mold and punch all the holes could be done by a single machine within a second.
All the cleaning, plating and do ffg worth could be done in another automated setup in a few minutes.
This would all untouched by hands.

[@missmadimichelle4208]

Why do they cover & uncover them with sand?

[@ranman7688]

It's probably not sand. I'm guessing it's some sort of absorbent material to remove the excess of the fluid they had just applied before.
But I could be wrong.

[@JohnSmith-vi5pz]

Sawdust, to remove the oil they covered them with for pressing.

[@vicovanlit1296]

Year in year out the same work

[@dennisneo1608]

That's the same all over the world. Unless you're highly educated, you do repetitive jobs.

[@allround-vlog4576]

Process of making bricks th-cam.com/video/0bkqxvqR3d0/w-d-xo.html