My dad was one of only 6 people in nz years ago that could make them by hand , I doubt he had all this shit lol . Makes ya wonder how the fck did he do it , was during the late 80s early 90s
Many people have asked about fitting the tops and bottoms into the barrel (the 'heads') which did not happen during my visit: a slot is cut inside the barrel, round its whole circumference, near the top and bottom. To fit the 'head' piece, a couple of the steel rings are removed to loosen the staves slightly, and the head is manipulated into the slot. When the rings are hammered back down it tightens the barrel staves and the head piece is firmly squeezed into the slot. I hope you enjoy the film :) th-cam.com/video/BReofCcAx-Y/w-d-xo.html
Thanks Al. Yes, as I have said elsewhere, there are some stages that just were not happening during my short and unplanned visit, but I hope 90% of the process is there and explained clearly enough - and is helpful :)
Thanks Scott. I guess barrels might be used for grains and pulses somewhere around the world, but here in the UK they would purely be decorative, not used for commercial transport or storage - probably too expensive and heavy?
I'm a cooper in scotland and it was a 4 year apprenticeship and i'm still learning shit to this day and i've been doing it nearly 10 year never did college though and do all of it by hand years ago it was like a 10 year apprenticeship
@@garyreid8082 What made you want to become a cooper? Every job I've ever got was because I took the first thing that cam along. This seems like more of a field you go into because you really want to.
To make one misunderstanding clear: I guess the author heard "collège" in its Burgundy context and translate it in "College" in a US context... in most cases you are in a collège (or Lycée) from 14y to 17/18 y old and then choose your track. and yes it can take 3 years to become a skilled professionnal (at 20/21) when you didn't choose to become a professionnal at 16 but even then 6 years to become a highly skilled professionnal. en.wikipedia.org/wiki/Compagnons_du_Devoir
Hi Gustavo. The staves are cut by machine, but I was not able to film that part of the process unfortunately. So the video is not perfect, but I hope it is still useful :)
Agreed. As well as the selection process for the individual staves to form the perfectly-sized barrel. Lots of skill missed by relying on machines too.
You might be interested in this video of an old cooper in Ireland. It was from a series called 'Hands', which traveled the country documenting the craft of the country. It was very fortunate that the series was made, for all these craftsmen and women, are now gone and their craft gone with them to the grave. www.dailymotion.com/video/xnjbz4
Apologies but I cannot remember: I used several royalty-free music clips to put the video together, but after 4 years I have forgotten the names of the pieces :)
Hello there! First I want to thank you on this video, i have learn many stuff from this perfect video, but one thing I need to know before I start to make my first barrel (God help me)... how much degrees I need on board edge? It's depends on number of boards, right? For example If I use 20 boards I need to split 360 degrees on all edges i have (21), so my egde on board will be 18 degrees? Can someone tell me more about this and please corect me if I am wrong! Greetings from Serbia!
Hi Stephen, well the flame is doing the work: charring the barrels to a greater or lesser extent as required by the cooper or the customer who has placed the order: the charring can be done with any flame really, as it is the charring of the barrel itself that gives the level of "toast". Using toasted oak chips, or steel tanks lined inside with toasted oak staves, is a cheaper alternative to using barrels.
Bon, c'est bien!!!.....Mon papa tonnelier totalement manuel savait cela à la perfection....il faut être très fort en dessin et coupe du bois!!!......les tonneaux destinés à contenir de l'alcool sont encore plus difficiles à faire car il faut un jointage bien supérieur... Le grand travail est de changer une douve sans démonter le tonneau!!!!.... ça c'est extraordinaire... chapeau bas au Papa... gloire à lui... moi je suis un nada à côté!!........By
Heating softens the wood so it can be bent, but also charring the inside of the barrel contributes to the 'smoky' aroma and flavour. The barrels will last for decades, but after the first half dozen uses won't really impart any aroma or flavour.
The answer appears to be that it actually makes manipulating barrels easier - especially once full of wine and very, very heavy - as you can change direction as you roll very easily. I was also told it makes the structure stronger and able to withstand the pressure of the liquid inside.
Apologies, but these were Creative Commons free samples I put together - but it was back in 2015 and to be honest I cannot remember. There's an app called shazzam that might recognise them.
Someone commented about the time involved to become a cooper.....it was and still is the longest standing apprenticeship in the world....when done with hand tools only. Your working with 2 different compound curves on a curved surface and accomplishing this all with only a drawknife sitting on a coopers workhorse.....on if only the hemeroids could speak......
That all depends on the level of 'toast' the barrel maker wants, and the winery who buys the barrels wants: heavily charred barrels impart more of a charry, toast and coffee character to the wine.
Jim, the bung is always in the centre of the barrel, so I guess you choose one of the broader and thicker staves, so the barrel structure won't be weakend too much by the hole.
Jim Pursley the temporary bands are removed, which allows the staves to spread open, allowing the ends to be fitted into the grooves. Then the final bands are fitted, closing the staves around the ends.
Does anyone know would a barrell stay strong and not fall apart if one of the bottoms is completely cut out to make a big pot for a plant for example? Thanks :)
Don't cut it out. Remove the end by taking off the end hoop and loosen the quarter hoop, then quarter hoop and end hoop just needs hammered back on tight again.
@@nikimilky Yes, absolutely. Barrels can be re-used many times, and a lot of winemakers prefer barrels that have been used 1 to 3 times before instead of new barrels, as they don't give such a strong 'oaky' character to the wine.
Devrim, barrels can last many, many years, but each year give the wine less and less aroma and flavour from the oak. Barrels are expensive, somewhere around 700 - 800 euros each.
Originally the purpose of the barrels was to both ferment and store the wine. These days wine is typically fermented in huge stainless steel fermentation tanks, then transferred to barrels to age. Aging both mellows the wine and allows more complex flavors to develop. The reason for using oak is that the wood imparts various flavors to the wine that are considered desirable.
Toasting does two things. Heats up the wood to make it more flexible for bending the staves into a barrel, and starts to caramelize the wood sugars to add flavor to the wine. (Toasting and charring are two different steps)
There is a move now more towards 'neutral' barrels that are either untoasted, or have a very, very light toast. But still most are toasted to some extent, as seen in the vid. Hope that helps.
There is a traditional Australian cooper that does a video showing how to make a bucket. He shows how to taper the rings. Barrels are bigger but the same process. although modern they probably use cold roll rather than a hammer.
Hi there - that's something I can't help with, but a new, full size wine barrel is an expensive item - maybe $1000US/Euros. Used ones much cheaper if you can find them.
Capacity varies as all different sizes are used around the world. The most common is around 225-litres (so around 300 standard bottles of wine). Cost varies too but new barrels are expensive: around £800/Euro900/US$1000
This is amazing. And so detailed. I just wondered and to watch it this fast was great. Thank you very much for the text/subtitles.
Pity how they missed out how the ends go in and the whole thing polished up.
I am really wondering how they put the heads in the grooves!
I've only seen barrels made in the traditional way before. That pulley system and the adjustable hoop sure make the process a heck of a lot easier.
My dad was one of only 6 people in nz years ago that could make them by hand , I doubt he had all this shit lol . Makes ya wonder how the fck did he do it , was during the late 80s early 90s
An excellent video with great descriptions Tom. Well done.
Tim Pearson Cheers Tim - delighted you enjoyed it. A fascinating experience to watch the whole process.
Thanks Tom Cannavan - you have a real gift. Hope to see you soon.
Great content, very interesting and useful ❤❤❤
Amazing. No glue, no fill-in, and no leaking.
An awesome skill, well filmed.
Many people have asked about fitting the tops and bottoms into the barrel (the 'heads') which did not happen during my visit: a slot is cut inside the barrel, round its whole circumference, near the top and bottom. To fit the 'head' piece, a couple of the steel rings are removed to loosen the staves slightly, and the head is manipulated into the slot. When the rings are hammered back down it tightens the barrel staves and the head piece is firmly squeezed into the slot. I hope you enjoy the film :) th-cam.com/video/BReofCcAx-Y/w-d-xo.html
Thanks Al. Yes, as I have said elsewhere, there are some stages that just were not happening during my short and unplanned visit, but I hope 90% of the process is there and explained clearly enough - and is helpful :)
@@PashaCooper cool stuff. That helps a lot.
Good video im surprised beans and other grains are not still used in barrels
Thanks Scott. I guess barrels might be used for grains and pulses somewhere around the world, but here in the UK they would purely be decorative, not used for commercial transport or storage - probably too expensive and heavy?
Absolutely love it, new sub from Australia 🇦🇺
What a relaxing video.
Brilliant skill.
Barrel making is an art, a really skilled craft, but a SIX YEAR study period, seems excessive, REALLY excessive.
My thoughts exactly, I get the 3 years apprentice, but three years of college?
I'm a cooper in scotland and it was a 4 year apprenticeship and i'm still learning shit to this day and i've been doing it nearly 10 year never did college though and do all of it by hand years ago it was like a 10 year apprenticeship
@@garyreid8082 What made you want to become a cooper? Every job I've ever got was because I took the first thing that cam along. This seems like more of a field you go into because you really want to.
You wouldn’t want to start looking at Japanese crafts then because they can apprentice for 10-20 years for something like making sushi
I doubt you'd become proficient at stave making in a year. Oak is expensive and you wouldn't want to screw up too often.
Man, I worked at a cabinet shop when I was in high school and I hated getting splinters there. I can only imagine what these guys must go through.
Next:how a wine vat is made
I use to supply white oak to a barrel stave company here in the USA so seeing this video was a cool memory.
Le chêne blanc n'a aucune valeur pour faire des tonneaux!!!... car il n'a pas ou peu de tanin!!!... By
To make one misunderstanding clear: I guess the author heard "collège" in its Burgundy context and translate it in "College" in a US context...
in most cases you are in a collège (or Lycée) from 14y to 17/18 y old and then choose your track. and yes it can take 3 years to become a skilled professionnal (at 20/21) when you didn't choose to become a professionnal at 16 but even then 6 years to become a highly skilled professionnal.
en.wikipedia.org/wiki/Compagnons_du_Devoir
It's 2 am, and I'm learning how to make a barrel.
If the video do not show how the staves are cut, I do not think the video realy shows how barrels are made.
Hi Gustavo. The staves are cut by machine, but I was not able to film that part of the process unfortunately. So the video is not perfect, but I hope it is still useful :)
Agreed. As well as the selection process for the individual staves to form the perfectly-sized barrel. Lots of skill missed by relying on machines too.
@Brian Phillips what you wrote don't answer my question
The music is like something from a video game.
0:47 I was waiting for the beat to drop.
dude spent 3 years on making a perfect barrel, i need to change my career
At that rate you'd never retire!
Very cool. Well done video. I always hear that french oak staves are split, and not cut but it seems like most cooperages are cutting them.
Split and shaped on the mare because they had no other way of doing it, I suppose.
You might be interested in this video of an old cooper in Ireland. It was from a series called 'Hands', which traveled the country documenting the craft of the country. It was very fortunate that the series was made, for all these craftsmen and women, are now gone and their craft gone with them to the grave. www.dailymotion.com/video/xnjbz4
@@snipper1ie Great video. Thanks for sharing.
@@snipper1ie hello, we split them because it allows the wood fiber to stay continuous and avoid leaking due to grain absorption,
ياسلااااام ! منتهر الروووووووعة!!!
WAAAAAW! how wonderfulllllll!!!
There must be some money in being a copper as @ 5:00 there appeared to be a high price car sitting outside. Ferrari maybe?
Probably a little late but I was curious what the outro song was, its very beautiful.
Apologies, but I cannot remember - all were royalty-free music clips, but I didn't keep note of the names.
Would have been good to see the whole process not just 3 quarters of the process.
I was thinking the exact same thing
What is the Music at the Beginning???????????????? Must Know! Beautiful!!!
Apologies but I cannot remember: I used several royalty-free music clips to put the video together, but after 4 years I have forgotten the names of the pieces :)
Where did this music come from? Sample heads would have field day!
I wonder how liquor is stored in them for 15 or 30 years without any leakage?
Very nice work!!
What do they do for three years at college that prepares them to do this?
Beautiful art.
I've always wondered how the wine never leaks through the wood. Thanks
@@alyciagoode3330 Thanks
Louis Latour produces very tasty wine. Our #Chefs enjoy pairing it . Time to cook.
How do they keep birds from setting up a house? At 7:27 you've basically got stacks of very inviting bird houses.
that track at 3:11 i absolutely need in my life
Hello there! First I want to thank you on this video, i have learn many stuff from this perfect video, but one thing I need to know before I start to make my first barrel (God help me)... how much degrees I need on board edge? It's depends on number of boards, right? For example If I use 20 boards I need to split 360 degrees on all edges i have (21), so my egde on board will be 18 degrees? Can someone tell me more about this and please corect me if I am wrong! Greetings from Serbia!
using gas flames to soften the oak staves , how does that affect the final flavour of the wine , as oppose to using oaks chips fire.
Hi Stephen, well the flame is doing the work: charring the barrels to a greater or lesser extent as required by the cooper or the customer who has placed the order: the charring can be done with any flame really, as it is the charring of the barrel itself that gives the level of "toast". Using toasted oak chips, or steel tanks lined inside with toasted oak staves, is a cheaper alternative to using barrels.
Wow i wish i had these for my wines fermenting right now...
Fermenting should not be done in wood containers. That creates headache wine. (I may be misinterpreting your remark)
Amazing job. 👏
The design of the press at 05:20 is genius. I wonder who invented it.
could have been leanardo davinchi or mahama gandhi
It is called a crowing machine I built hand made wine and whiskey barrels in Kentucky for a few years
Invented by the son of guy who invented dirt. LOL
It was one the guys down at the local barrel press inventing centre
Not going to show us how they cap it? They cut the grooves and then the caps magically appear?
I wonder how much one barrel would cost to buy directly from him
Funny, I was wondering exactly the same thing, also thinking about how many barrels can 1 man build in a day.
Bon, c'est bien!!!.....Mon papa tonnelier totalement manuel savait cela à la perfection....il faut être très fort en dessin et coupe du bois!!!......les tonneaux destinés à contenir de l'alcool sont encore plus difficiles à faire car il faut un jointage bien supérieur... Le grand travail est de changer une douve sans démonter le tonneau!!!!.... ça c'est extraordinaire... chapeau bas au Papa... gloire à lui... moi je suis un nada à côté!!........By
It beomes a wine barrel when the wine is put into it!
it already is as shown. i don't see what you would use this for if not
music drives ya nuts
i smoked a blunt before watching this i am trippin out LOL
That was a bit below the barrel
super annoying I muted
How many thumbs were smashed in this video?
This is just plain ol impress
fantastic
Good video, however doesn't show how the top and bottom are installed.
@Brian Phillips please say your being sarcastic.
What is the purpose of heating .And how long does this barrel last?
Heating softens the wood so it can be bent, but also charring the inside of the barrel contributes to the 'smoky' aroma and flavour. The barrels will last for decades, but after the first half dozen uses won't really impart any aroma or flavour.
Assembling barrel from premade parts. How parts are made?!
Such an ART!
How much one Barrel and how buy this
How many thumbs has he gone through?
Mike Armstrong , those hammer blows were CLOSE!
in the old days I can see black smiths beating on the heated rings to set them down then allowing cooling for contraction/tightening
What's the benefit of a barrell being bulged like that instead of making it a simple cylinder?
The answer appears to be that it actually makes manipulating barrels easier - especially once full of wine and very, very heavy - as you can change direction as you roll very easily. I was also told it makes the structure stronger and able to withstand the pressure of the liquid inside.
Gummel , strength.
Could you tell us the name of the tracks please?
Apologies, but these were Creative Commons free samples I put together - but it was back in 2015 and to be honest I cannot remember. There's an app called shazzam that might recognise them.
is there anyone who knows by which means/technique do the former logs get cut into curved staves?
Hi My name is john,I produce Grape wine and other traditional wine in myanmar country. So How can I get it and how order this Oak, how much it is?
Thats the spirit, a good wine always Carry a wonderfull soul. Thats RUN in the family
Hi, Can you ship the barrel to India. I am interested in buying them from you.
If I ever have my own winery I want that hot boy working at the burners for me
He's man not A boy
What timber do you use to make a barrel?
Oak is the choice 99% of the time, but there are wine barrels made from other woods like Acacia and Chestnut in some parts of the world.
Someone commented about the time involved to become a cooper.....it was and still is the longest standing apprenticeship in the world....when done with hand tools only. Your working with 2 different compound curves on a curved surface and accomplishing this all with only a drawknife sitting on a coopers workhorse.....on if only the hemeroids could speak......
In England a gun maker apprenticeship used to be 12 years...
Is it better from the barrel ? Seems like a lot of resources are being used to store wine
amir , many barrels are reused , to store Whiskey for instance.
the music is from the witcher i think!!
This video raises many questions, one of them is that how long barrels should be on over fire?
That all depends on the level of 'toast' the barrel maker wants, and the winery who buys the barrels wants: heavily charred barrels impart more of a charry, toast and coffee character to the wine.
how to make cork honing stick and prossing
How do you decide where to drill the bung?
Jim, the bung is always in the centre of the barrel, so I guess you choose one of the broader and thicker staves, so the barrel structure won't be weakend too much by the hole.
Would like to learn how the ends are installed.
Jim Pursley the temporary bands are removed, which allows the staves to spread open, allowing the ends to be fitted into the grooves. Then the final bands are fitted, closing the staves around the ends.
If you want to see it done, visit Lebanon, Missouri.
Does anyone know would a barrell stay strong and not fall apart if one of the bottoms is completely cut out to make a big pot for a plant for example? Thanks :)
Don't cut it out. Remove the end by taking off the end hoop and loosen the quarter hoop, then quarter hoop and end hoop just needs hammered back on tight again.
How do they fit the tops in
Hi - if you read my pinned comment it is explained there :)
question - once a barrel is used, and a hole is made in it, how can one close the hole again? or does every barrel is one use only?
The barrel has a hole drilled in the side and a 'bung' - like a big rubber stopper - is used to open and close the hole.
@@winepagesTV can you reuse the bung and fill the barrel with wine again once it is all used?
@@nikimilky Yes, absolutely. Barrels can be re-used many times, and a lot of winemakers prefer barrels that have been used 1 to 3 times before instead of new barrels, as they don't give such a strong 'oaky' character to the wine.
very nice..
Do u sell them?? If so how much is a barrel
Amigo que clase de madera se utiliza para hacer un barril. y que medidas tiene.
Most barrels are made from oak, but sometimes other woods are used including Acacia wood and Chestnut wood.
How many years is a barrel used?
How much is a 250 liter barrel price?
Devrim, barrels can last many, many years, but each year give the wine less and less aroma and flavour from the oak. Barrels are expensive, somewhere around 700 - 800 euros each.
I'd just like to know but what is the purpose of a wine barrel?!
Originally the purpose of the barrels was to both ferment and store the wine. These days wine is typically fermented in huge stainless steel fermentation tanks, then transferred to barrels to age. Aging both mellows the wine and allows more complex flavors to develop. The reason for using oak is that the wood imparts various flavors to the wine that are considered desirable.
Is that my brother ?
C pour combien la pièce ?
I wonder how many times he's smashed his thumb.
Einezweioctopi , amazing, just what I was thinking, my guess, A LOT.
Would be good to show how long the toasting takes, at what temperature and why?
Toasting does two things.
Heats up the wood to make it more flexible for bending the staves into a barrel, and starts to caramelize the wood sugars to add flavor to the wine.
(Toasting and charring are two different steps)
Are those for wine only or can I store my kids (if I have them) in it
Who is the stud muffin without the shirt?
Are all barrels toasted?🤔
There is a move now more towards 'neutral' barrels that are either untoasted, or have a very, very light toast. But still most are toasted to some extent, as seen in the vid. Hope that helps.
se ve cuando hacen la tapa ? saludos.
I wish that one of these video's would show how they put the taper in the hoops. It is not just flat stock metal.
There is a traditional Australian cooper that does a video showing how to make a bucket. He shows how to taper the rings. Barrels are bigger but the same process. although modern they probably use cold roll rather than a hammer.
amazing.
How to buy this
Why it doesn't leak water
Just because the pieces of wood are so perfectly positioned and squeezed together - nothing else is use to seal the barrel.
Thanks.
5:25 no steeltoed boots?
EDUCATIONAL
Where can I buy one of the these barrels?
Hi there - that's something I can't help with, but a new, full size wine barrel is an expensive item - maybe $1000US/Euros. Used ones much cheaper if you can find them.
I have seen on ebay for $220, I will buy one from there, I just wanna make a table out of it.
Cool...enjoyed watching the tooling and handling. Very nice. So how long does it take to season the oak?
Dev, each cooperage will vary, but generally we are talking about two to three years minimum.
Thanks for the info especially when it's coming from the best in the business :)
2:35 the guy she told you not to worry about
Half the steps of the process are missing ...?!
what is the capacity and cost of one barrel?
Capacity varies as all different sizes are used around the world. The most common is around 225-litres (so around 300 standard bottles of wine). Cost varies too but new barrels are expensive: around £800/Euro900/US$1000
Would love to have seen the planks being cut to produce the staves.