I’ve been working at an forgoing company for almost 25 years. Very similar to this, but on a much larger scale. We forge crankshafts. I’ve been on the forging productions side of it, quality side of it, now on the maintenance side of it.
Cold forging auto press uses phosphate soap as die lubricant running around 34 strokes per minute- ironing punch and island cushion, champher pad and punch, trim die, pawl height checker, sizing die for Denso alternator pole core production. 1,200 ton press hits about 430 tons avg per stroke. Sensors are friends, not hammer targets lol.
Yikes that's kind of scary, isn't it? As someone who has never worked a blue-collar job in 'heavy industry' this gives me a lot of respect for what the guys on the factory floor deal with and the skill they require to turn out quality product and not get hurt themselves!
he is controlling it thankfully. you can see how it takes different amounts of time between each drop based on when he puts the hot metal in. if it werent, they'd probably go through lots of freshly-hired employees too.
That's some wild shit! Those guys are fast, I would not want to be standing in front of something putting tons of force into an object. That's kinda scary!
People keep referring to videos like this as hammer forging and it's not. This is press forging. Look at Rockford Drop Forge Fireballs to see real Hammer forgings
Worst part about these jobs. Worked a factory job on a production line and i had dreams of packing bags in boxes every night. Super annoying i had no life.
Modern equipment, but no personal protective equipment - not even an apron or a $5 pair of safety glasses. And, no hearing protection - I can guarantee you they’ll all be deaf. I used to work on presses up to 200 tons, so I speak from experience.
Is probably a water/air atomization for die cleaning and cooling. Looks like a little bit of synthetic lube/graphite build up as well which is what I think he is manually spraying.
I’ve been working at an forgoing company for almost 25 years. Very similar to this, but on a much larger scale. We forge crankshafts. I’ve been on the forging productions side of it, quality side of it, now on the maintenance side of it.
how's the payroll?
Not too bad honestly. Worth my time.
%99 saflıkta ki bakırı sıcak dövmek için kaç derece sıcaklığa ve basınca ihtiyacım olur?
The most informative videos are always the lowest resolution.
Cold forging auto press uses phosphate soap as die lubricant running around 34 strokes per minute- ironing punch and island cushion, champher pad and punch, trim die, pawl height checker, sizing die for Denso alternator pole core production. 1,200 ton press hits about 430 tons avg per stroke. Sensors are friends, not hammer targets lol.
Yikes that's kind of scary, isn't it? As someone who has never worked a blue-collar job in 'heavy industry' this gives me a lot of respect for what the guys on the factory floor deal with and the skill they require to turn out quality product and not get hurt themselves!
i would definitely do myself a mischief working in a factory like that
Is he controlling that press ir does it just go down at specific times? Because if he's not controlling it, they must go through a lot of tongs.
he is controlling it thankfully. you can see how it takes different amounts of time between each drop based on when he puts the hot metal in. if it werent, they'd probably go through lots of freshly-hired employees too.
There's a trigger mechanism that they press with their foot
Fuckin whack a mole to start
They Are In Control Of The Press.
That's some wild shit! Those guys are fast, I would not want to be standing in front of something putting tons of force into an object. That's kinda scary!
I wish my presses had automatic sprayers and a updated heater system like this!
i operate a press similar but mine has mechanical arms that do everythin for you except put ghe part in the trim press
People keep referring to videos like this as hammer forging and it's not. This is press forging. Look at Rockford Drop Forge Fireballs to see real Hammer forgings
The speed and focus required would have me running the machine in my dreams all night, if I ran it all day.
Worst part about these jobs. Worked a factory job on a production line and i had dreams of packing bags in boxes every night. Super annoying i had no life.
I used to turn lathe knobs in my sleep.
Modern equipment, but no personal protective equipment - not even an apron or a $5 pair of safety glasses. And, no hearing protection - I can guarantee you they’ll all be deaf. I used to work on presses up to 200 tons, so I speak from experience.
As far as I know, the company in the video is equipped with labor protection supplies for its employees.
But most of the videos on this channel should be stolen from other companies.
This video starts out like one of those Krudplug videos where some poor bastard gets pulled into a machine and cut in half.
Anong machine po yan papa?
..hard working people
Is this DAEMYUNG??
Ye kampni Kaha pe hai
Can anyone tell me why they blow gas into the press?
Orafour
Is probably a water/air atomization for die cleaning and cooling. Looks like a little bit of synthetic lube/graphite build up as well which is what I think he is manually spraying.
Keeps the parts from sticking in the die .. called swabbing
How Are The Workers Paid?
Weekly... VERY weakly.
not clear...very grainy video...can't make out what is happening
Interesting to see, but what a boring job!
Parabéns
И вот так 8 часов