Kawasaki Z1 Super Six Camshafts - How its made

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  • เผยแพร่เมื่อ 20 พ.ย. 2024

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  • @AllenMillyard
    @AllenMillyard  4 ปีที่แล้ว +226

    Thank you to everyone who has commented, liked and subscribed, its great to read all the comments, and i'm pleased that most people like what I do with my engines and projects, and hopefully I can inspire others to have a go in their sheds and gardens.

    • @n00bkill
      @n00bkill 4 ปีที่แล้ว +8

      You make the impossible look possible! Always a good watch

    • @mfpitci
      @mfpitci 4 ปีที่แล้ว +11

      Yes you have inspire me, especially the flying Millyard project. I have a couple of Pratt and Whitney R1340 cylinders, need to dig them out and see if they are any good to use for a V twin engine project.

    • @shylensadien2106
      @shylensadien2106 4 ปีที่แล้ว +2

      I really like your build videos. Can you post detail videos on how the honda ss100 case is made

    • @davehoward22
      @davehoward22 4 ปีที่แล้ว +2

      Allen, been waiting for this on the telly for years👍

    • @qsfq1
      @qsfq1 4 ปีที่แล้ว +2

      Youve inspired me already since months , thanks .
      Your working methodology, often ,bring me ideas to reingeneer old pieces, for an example, and much, making me dreeminh for futur builds so re-thanks

  • @slartybartfarst9737
    @slartybartfarst9737 4 ปีที่แล้ว +430

    24" welded shafts to within 0.001" thats just typical of Alans site. As an engineer 40 years working in automotive and building and tuning my own engines Id have guessed "not possible" until saw it with my own eyes. True craftsman at work. Pulling the bend out with a Tig.......yep Im still learning. A pleasure to watch true skill and no BS.

    • @LonesomeTwin
      @LonesomeTwin 4 ปีที่แล้ว +5

      Not an engineer, but does the bend not come back as the engine warms?

    • @gregc6661
      @gregc6661 4 ปีที่แล้ว +21

      No it doesn’t come back because the camshaft will never get that hot and it’s also heated evenly with the engine heat

    • @richardhenderson8876
      @richardhenderson8876 4 ปีที่แล้ว +13

      My mind has never been so boggled!

    • @timangus
      @timangus 4 ปีที่แล้ว +13

      A search for "keith fenner shaft straightening" is quite interesting...

    • @neilmchardy9061
      @neilmchardy9061 4 ปีที่แล้ว +17

      I drive sporting trials and met a Scottish guy who came to see what we were up to, upon talking to him I discovered he did beach racing up near Edinburgh. He told me that they used British bikes and cut and weld the camshafts to make the engine run like a big single ie both cylinders firing together. Amazing bits of ingenuity out there.

  • @CandyGramForMongo_
    @CandyGramForMongo_ 4 ปีที่แล้ว +205

    This is insane. I’m watching this soft-spoken gentleman perform absolute magic as casually as one might stop to tie their shoes. Well done,chap!

    • @mightress
      @mightress 4 ปีที่แล้ว +6

      Insane is just being sane with insight.

    • @davehoward22
      @davehoward22 4 ปีที่แล้ว +5

      Id be chucking spanners at the wall....he dont break a sweat

  • @geoffhalsey2184
    @geoffhalsey2184 4 ปีที่แล้ว +188

    I'm stunned. If someone had said to me, "I'm going to chop up camshafts with a hand held grinder in the garden and weld the bits together again", I would of thought that's not possible. Believe in the impossible with Allen.

    • @tartantam3405
      @tartantam3405 4 ปีที่แล้ว +13

      Yeah, and then I’m just going to barbecue them!!!

    • @krugtech
      @krugtech 4 ปีที่แล้ว +2

      @Jota Rider thats why I don't want anyone around when I work. "hey you need help?" NOOOOOOO NO NOOO NO! I end up in the hospital when someone tries to help.

    • @PedroNZ1965
      @PedroNZ1965 4 ปีที่แล้ว +4

      @Jota Rider tell me did you briefly think about a Laverda 6 cylinder?

    • @daryllitke8133
      @daryllitke8133 3 ปีที่แล้ว +2

      With great respect to my colleagues and friends (more often than not, although not always) someone coming to help turns into a bit of a training session whereby my work is slowed as we discuss what I'm doing. That being said, you can't be closed minded because every now and then someone unexpected shows up and imparts something clever and useful. Allen is brilliant, amazingly talented and creative and I have great admiration for his work. He reminds me of my father. When I reflect on what my dad created with an old AC welder, an oxy-acetylene rig, a grinder, and a vice attached to a tree stump I have to say that few are (were) his equal. He was a stunningly creative genius and apart from electronics (circuit boards and the like) he was able to create virtually anything from nearly nothing. He would have been 103 years old this fall (2020) and I expect he and Allen would have enjoyed one-another's company immensely. I remember one time asking him why my brother was stronger than me and he responded "simple, body centered cubic" At the time, I had no idea what he meant but now I appreciate his humor.

    • @wiscgaloot
      @wiscgaloot 3 ปีที่แล้ว

      yeah, that bit stunned me too. I wanted to know how he did it, and that one sentence told me. It also told me he's a magician with machines.

  • @SoddingaboutSi
    @SoddingaboutSi 4 ปีที่แล้ว +126

    Britain needs more people like Allen. Bring back innovation.

    • @grenvillephillips6998
      @grenvillephillips6998 4 ปีที่แล้ว +10

      If he had the spare time Allen could solve the problems of cold fusion, in his shed!

    • @dane61
      @dane61 4 ปีที่แล้ว +13

      The world needs more people like Allen

    • @ukurtlele1494
      @ukurtlele1494 4 ปีที่แล้ว +14

      @@dane61 The world needs a LOT more people like Allen. Brilliant, calm, and determined.

    • @grahambird1570
      @grahambird1570 4 ปีที่แล้ว +5

      Thatcher changed all that Mate !!!

    • @davehoward22
      @davehoward22 4 ปีที่แล้ว +1

      I want him to sort out my triumphs leak

  • @nicomeier8098
    @nicomeier8098 4 ปีที่แล้ว +109

    This man really is an unbelievably talented engineer.
    Cutting off camshafts in his backyard, lying them on the ground and holding them in place with his foot.
    Result after finish: within 0.001". Unbelievable...........how does he do it?
    This man creates the most amazing and fantastic bikes and engines in his SHED!!!
    Seen a lot of his vids already but still in awe.
    Just amazing skills and creations, fantastic to see him at work!

  • @nigelcheal8499
    @nigelcheal8499 4 ปีที่แล้ว +56

    I love the fact that Allen just drops the cams on the dirt in his garden, sticks a boot on one end and cuts them up!! It’s the confidence of total knowledge! Genius!! 👍

  • @bikesmith
    @bikesmith 4 ปีที่แล้ว +29

    There's something therapeutic about these videos. The _casual_ approach to cutting the boot held cam shafts is just inspirational.
    I wish these videos were an hour long

    • @Liam1H
      @Liam1H 4 ปีที่แล้ว +1

      Yes! I know exactly what you are talking about! It's calming knowing that someone can do work that accurate with such basic tools and making it all look about as hard as tying his shoes.

  • @kasperkjrsgaard1447
    @kasperkjrsgaard1447 4 ปีที่แล้ว +55

    Everybody would say that this couldn’t be done but someone apparently forgot to tell you, Allen.
    Top notch perfect made piece of engineering. 😁👌

  • @rwthomas1
    @rwthomas1 4 ปีที่แล้ว +23

    In the thinly veiled "unpack and install" sales pitches that have come to dominate TH-cam, this channel is a breath of fresh air. It doesn't appear that Mr. Millyard understands the word impossible. I'm a huge fan of this channel.

  • @mechtech8066
    @mechtech8066 4 ปีที่แล้ว +12

    I’ve been an engineer for 45 years in the motor trade, oil refineries, industrial, and NHS and consider myself a very good and knowledgeable engineer however Alan Millyard is in a different class pulling off the seemingly impossible going where great engineers dare not go, I have leaned so much watching Allan’s work I take my hat to you Sir, I would happily be your unpaid tea boy and skivvy just to see you bring these incredible creations to life. Thank you for the time and effort you put into your videos on TH-cam.

  • @rdyam
    @rdyam 4 ปีที่แล้ว +44

    Got the lathe already but I might be sleeping outside tonight after I tell my wife I want to buy a TIG welder, a milling machine and a large bbq... Another inspiring production, thanks Allen.

    • @leslieaustin151
      @leslieaustin151 4 ปีที่แล้ว +6

      rd250yam35 If you’ve got the determination as well, it might be worth a couple of nights camped on the lawn... Les

    • @northwest8634
      @northwest8634 4 ปีที่แล้ว +3

      Get the mill, then no more wife. Problem solved.

    • @howardosborne8647
      @howardosborne8647 4 ปีที่แล้ว +2

      Whilst your lying outside it will be the perfect opportunity to dream up a ground plan of where the new shed extension is going to house the new mechanical arrivals... Don't tell your wife about the shed extension, whatever you do.

    • @leslieaustin151
      @leslieaustin151 4 ปีที่แล้ว +3

      Barry Fairbrother Making jewellery! Les

    • @dougfielding8215
      @dougfielding8215 4 ปีที่แล้ว +1

      @@howardosborne8647 She may notice it . . . women are like that.

  • @noobybadgerFTW
    @noobybadgerFTW 4 ปีที่แล้ว +66

    I've never seen something as impressive as this build. Just this part alone is blows my mind. How the hell do you weld a camshaft dead straight? Absolute master of the craft.

    • @sideshowbob5237
      @sideshowbob5237 4 ปีที่แล้ว +10

      Being fearless - not phased by apparent difficulty - seems to be the starting point. (And how can five people give the thumbs down? For pity's sake. Must be Australians or New Zealanders - no other explanation.)

    • @kmc7355
      @kmc7355 4 ปีที่แล้ว +5

      @@sideshowbob5237 The antipodeans are very good shed builders especially NZ

    • @howardosborne8647
      @howardosborne8647 4 ปีที่แล้ว +5

      @@sideshowbob5237 There were 6 thumbs down for a moment. I accidentally touched the thumbs down icon. Perhaps some of the others have made the same error without realising or knowing they could reverse the negative vote.

    • @brianhanson8034
      @brianhanson8034 4 ปีที่แล้ว +8

      @@kmc7355 Yes, it seems Bob hasn't heard of John Britten or Burt Munro, I hope he's just pulling our leg

    • @dougfielding8215
      @dougfielding8215 4 ปีที่แล้ว +5

      @@brianhanson8034 You stoll the words straight from my mind. I'm a Canadian motorcyclist and I know the historic motorcycling exploits of these two inventive and awe inspiring guys from the two Lands Down Unda.

  • @markhansford178
    @markhansford178 4 ปีที่แล้ว +35

    Allen Millyard, absolute legend. Should be Allen Millyard OBE (One Brilliant Engineer)!

  • @deemdoubleu
    @deemdoubleu 4 ปีที่แล้ว +23

    We need to get kids (boys and girls) involved in doing this sort of stuff again instead of staring into the emptiness of their mobile phones. I know there are engineering apprenticeships around (I did mine in a well known aerospace company) but they are not commonplace anymore. It's a real shame.

  •  4 ปีที่แล้ว +1

    He makes it's look easy and just straightforward logical, a true genius.

  • @rdaystrom4540
    @rdaystrom4540 4 ปีที่แล้ว +49

    Allen your skill level at fabrication of these parts is off the charts. I really enjoyed watching you sir. Thank you.

  • @malkie638
    @malkie638 4 ปีที่แล้ว +48

    first lay the parts in the sandy soil, hold with foot and cut with grinder, the wildlife is used to the noise! Brilliant unexpected simplicity of "ruski standard" engineering. Although English wizard in this case!

  • @stevebrown9960
    @stevebrown9960 4 ปีที่แล้ว +55

    I had 20 minutes before tea, so I cast some steel, hardened it in the barbecue and then machined it using my dremel. I managed to get it reasonably close, to 1 µ and then because I had some spare time I invented a perpetual motion machine, straightforward really!

    • @mistacoz
      @mistacoz 4 ปีที่แล้ว +18

      As I'm sure you intended, reading this in Allen’s voice it sounds totally and utterly unquestionably plausible.

    • @ukurtlele1494
      @ukurtlele1494 4 ปีที่แล้ว +9

      "straightforward really" LOL. Nailed Allen's humble demeanor in two words.

    • @howardosborne8647
      @howardosborne8647 4 ปีที่แล้ว +1

      Steve Brown, you need to try harder😂

    • @rodparker6530
      @rodparker6530 4 ปีที่แล้ว +1

      Perfect, you were well pleased with that? Just right.
      Edit: Love your out look Allen. Just perfect

  • @pjl6685
    @pjl6685 3 ปีที่แล้ว +2

    The best of these vids is that Allen does not use the very latest CNC machines, Doesn’t use the very latest super tools from a large American tool manufacturer. Old school genius of an engineer who can explain in terms ordinary people can understand. These vids make my day !, Thank you for some of the best content on TH-cam. Love the pre heat in the BBQ.

  • @kmc7355
    @kmc7355 4 ปีที่แล้ว +51

    Another thing i'm amazed by is that you produce this quality content with an i-phone!

  • @6brman10
    @6brman10 4 ปีที่แล้ว +25

    I settled down with a cup of tea to watch this with a smile on my face, looking forward to being entertained for a little while. The smile turned into a burst of laughter when Allen dropped the finely engineered shafts onto the dirt, held them down with his foot and set about them with a cutting disc. 1mm discs are indeed a godsend. The use of heat to pull something back into line is something we used to do when fabricating welded pipe assemblies - apply heat, using oxy acetylene, to the side that's proud, then either allow to cool naturally or chuck a bucket of water over it. Not as precise as Allen's method, but ok on four inch pipework. Please keep the videos coming Allen, they are a ray of light in the gloom during the current miserable situation. You should be available on prescription as a tonic.

    • @lennym1273
      @lennym1273 4 ปีที่แล้ว

      I would have thought you heat the side that's concave, as to expand that side...

    • @robertwelstead3979
      @robertwelstead3979 4 ปีที่แล้ว +1

      @@lennym1273 When you melt a spot and it then cools down, it shrinks, thus shortening that side. I have been doing it for years when building frame ect. Can bash it with a hammer or just melt and cool.

    • @brianhanson8034
      @brianhanson8034 4 ปีที่แล้ว +1

      Tonic available now, courtesy of TH-cam and Allen. Take as required 😂

    • @salolsen7953
      @salolsen7953 4 ปีที่แล้ว

      Mp

  • @matthinge789
    @matthinge789 4 ปีที่แล้ว +29

    This is one of my absolute favourite TH-cam channels and I don't even like motorbikes - Good on you Allen.

    • @AllenMillyard
      @AllenMillyard  4 ปีที่แล้ว +6

      Thats brilliant

    • @sventextor1309
      @sventextor1309 4 ปีที่แล้ว +1

      Hi Matt so true!...Allen is an absolute master at what he does I do not know even 1% of what this man knows....I dont ride a motorbike and yet find these posts great viewing...Well done Allen.

    • @hopefuldave
      @hopefuldave 4 ปีที่แล้ว

      Keep watching, he'll have you liking bikes in no time :)

  • @Rightsidegear
    @Rightsidegear 4 ปีที่แล้ว +3

    Hey... TH-cam
    recommend this guy's video to all. Highly recommend from India 🇮🇳 👍.

  • @fuzimuf
    @fuzimuf 4 ปีที่แล้ว +32

    My dear Allen, you are the most amazing professor of backyard engineering on TH-cam. Thank you for sharing

  • @whitefields5595
    @whitefields5595 4 ปีที่แล้ว +13

    "Didn't check the end two lobes so had to do it all over again ..." Thank God for that, He IS human after all!

  • @billmoran3219
    @billmoran3219 4 ปีที่แล้ว +7

    I used to work for a cam grinder year’s ago, and we straightened shafts on centers with a hammer and blunt chisel. Amazing craftsman you are Allen , function with grace on all your projects. Thanks again for sharing your world.

    • @AllenMillyard
      @AllenMillyard  4 ปีที่แล้ว +1

      cant beat a good hammer and chisel, works perfect every time

  • @rayg9069
    @rayg9069 4 ปีที่แล้ว +1

    One thing I have learnt from watching Allens videos, not everything that comes out of his BBQ is edible. The rest is just pure magic.

  • @malcolmlane-ley2044
    @malcolmlane-ley2044 4 ปีที่แล้ว +5

    How could anyone vote thumbs down to this? My Dad was an engineer at Bristol Aircraft Company during WW2 and he told me he had to work to 1 thou but only seeing this video has this been put into context for me,; naturally I am proud of my Dad but frankly I am spellbound by what you are doing in your shed. As if working to such fine tolerances isn't enough you then go and conceive Frankenstein creations that many people would have been happy to buy new from motorcycle manufacturers if only they thought of them first. Bloody amazing.

  • @jamesb695
    @jamesb695 4 ปีที่แล้ว +1

    I am the least technically/mechanically minded person in the world, but I cannot stop watching these videos. The amount of skill Allen has is unbelievable!

  • @justinmueller9579
    @justinmueller9579 4 ปีที่แล้ว +20

    The best bit is the old bakelite telephone!

  • @pistonslap5424
    @pistonslap5424 4 ปีที่แล้ว +7

    I love the noise as the gudgeon pin is pressed into the camshaft with the vice now that's a perfect interference fit.👍🏻

  • @TheRealBhuado
    @TheRealBhuado 4 ปีที่แล้ว +5

    when i grow up and have plenty of time in my hands, i want to have plenty of tools and do such things as well. Allen is doing these because he loves the craftsmanship. he has nothing to prove, he's just a cool bloke with amazing brain and a set of lathes. love you Allen!

  • @MreViewer
    @MreViewer 4 ปีที่แล้ว +65

    Man A "need to build a camshaft in me shed"
    Man B "can't be done"
    Allen "hold me beer"

  • @1anwrang13r
    @1anwrang13r 4 ปีที่แล้ว +11

    Utterly astonishing work. I enjoy channels like Bad Obsession Motorsport where they'll happily cut up and re-weld a chassis to amazing results but I don't know anyone who cuts and welds the guts of engines the way you do Allen. You're on another level entirely. Bravo!

  • @kdz666
    @kdz666 4 ปีที่แล้ว +1

    My personal engineering skills end at "I just cut up the camshaft into little pieces"!
    Hats of to you Allen.

  • @tartantam3405
    @tartantam3405 4 ปีที่แล้ว +4

    I am truly humbled watching Alan, a living legend. Reminds me of Fred Dibna, he just ‘got things done’ too, no job was ever too difficult.

    • @marktolner2922
      @marktolner2922 4 ปีที่แล้ว

      As I remember Fred loved himself but Allen loves what he does.

  • @paul_zwift_RR
    @paul_zwift_RR 4 ปีที่แล้ว +25

    Your knee photo wasn't click-bait that's for sure! I'm at a loss for words.
    I 'm pleased you weren't around in the middle-ages. They would have dunked you in the local pond for 30 minutes 🤣

  • @MamaKazikami
    @MamaKazikami 4 ปีที่แล้ว +3

    every time i get cocky and think i know everything about bikes you bring me back to reality

  • @briangibbon8711
    @briangibbon8711 4 ปีที่แล้ว +5

    Allen it takes a genius to make something so complex look really simple. Your engineering prowess, thoughtless indifference to problems and starting again, expertise with really basic tools, outstanding videos overwhelm me. Your wife and family are bricks....I bet they deserve you. Thank you so very much for sharing. Dyson has nothing on you! Brian

    • @gs425
      @gs425 4 ปีที่แล้ว +1

      Dyson is a marketing king. Thats something quite different altogether.

    • @AllenMillyard
      @AllenMillyard  4 ปีที่แล้ว +1

      Mt Dyson is extreamly clever and a visionary. I’ve got a DC01 that I use in the shed I’ve had it from new 😎

  • @mikeweckenmann7499
    @mikeweckenmann7499 4 ปีที่แล้ว +5

    Watching Allen‘s videos is like deep meditation 🙏🏻

  • @quadflopper1012
    @quadflopper1012 4 ปีที่แล้ว +1

    what you've accomplished with these builds is nothing short of miraculous......

  • @ukurtlele1494
    @ukurtlele1494 4 ปีที่แล้ว +9

    I've added you to my short list of 3 engineers who inspire, which include Soichiro Honda and John Britten.
    I dig the fact that you include less-than-prefect results and how you overcome that.
    "Many people dream of success. To me success can be achieved only through repeated failure and introspection. In fact, success represents 1 percent of your work which results only from the 99 percent that is called failure." - Soichiro Honda
    I think that's a great determination quote, but I'm sure your success rate is much higher than 1%. Nicola Tesla claimed to have a high rate of success because he worked it all out first in his head.
    I would have thought that you had a cam grinder make these for you. Cutting them up with a angle grinder and doweling them together didn't cross my mind, but after watching your other videos should have known better. Brilliant.

    • @awdrifter3394
      @awdrifter3394 4 ปีที่แล้ว +1

      uKurtlele same. I thought he would start with some 6 cyl cams and have them reground to fit this application.

  • @frankormes6996
    @frankormes6996 4 ปีที่แล้ว +2

    I actually learned the basics of lathe work when I was fourteen or fifteen years of age at my secondary modern school's well equipped metal workshop. I absolutely loved it. I left school at the age of fifteen when I started an apprenticeship with a local company. When I eventually retired from full time work I got a part time job at a local school here in Chelmsford working as the technician/maintenance engineer in the design and technology department. The main workshop was well equipped with two Boxford lathes and one Colchester. To my amazement the head of department wouldn't allow any of the students to actually use the lathes "for health and safety reasons and in case someone hurts themselves".......I kid you not! And people wonder why we don't make much stuff these days.
    I've worked with a lot of really good engineers over the years but Allen is the most naturally gifted craftsman I have ever seen. Well done Sir!

  • @salvtec
    @salvtec 4 ปีที่แล้ว +5

    Alan, you are complete personification of what makes Britain great, your attitude and attention to detail is incredible, to cut up a a set of cams, whilst holding them with your foot, and then to weld them and attain such incredibly accurate tolerances is astonishing....
    Love these videos...

  • @1darryloflife
    @1darryloflife 4 ปีที่แล้ว +1

    Allen's videos are a true testament to real Engineering. If I am lucky Allen will read this comment. Allen a good friend of mine many years ago took a Z900 crankshaft and offset ground the crank to change the TDC 30 thou on the down stroke. The result was the engine could rev to 20,000 and still some. The engine was fitted into a side car outfit and was banned from race circuits in Australia for being too quick. Keep up the good work.

  • @jiltedjohn9294
    @jiltedjohn9294 4 ปีที่แล้ว +7

    Love your simple approach to complicated engineering, it almost makes me want to take the engine out of my wife's bike and weld on another cylinder !

    • @brianhanson8034
      @brianhanson8034 4 ปีที่แล้ว

      When she sees you with the hacksaw, tell her Allen said it's ok

  • @timgoodman-surman3274
    @timgoodman-surman3274 4 ปีที่แล้ว +3

    One of the best 11 minutes I've spent.

  • @jnavonoD
    @jnavonoD 4 ปีที่แล้ว +3

    Not only is Allen a fantastic engineer, but he also has the world's best telephone manners. And that, folks, is how you get stuff done.

  • @jameswalton8532
    @jameswalton8532 4 ปีที่แล้ว +1

    I got given a kawasaki er5 last week 34 k miles, thought it needed scrapping till I started watching Allen! It's difficult to explain to the layperson how unbelievably awesome this man is👍

  • @norwescan
    @norwescan 4 ปีที่แล้ว +13

    You are simply a genius at a whole other level. Thank you for sharing the penultimate challenges you sorted out. Using the gudgeon pin (aka wrist pin for americas) to centre, lathe and TiG. One thou runout for a 24” camshaft that you pieced together; hats off to you mate!

    • @joesoap4185
      @joesoap4185 4 ปีที่แล้ว

      I'd love to see Alan do a TV series, a bit like fred dibnahs, true craftsmen in the old style

    • @senatorjosephmccarthy2720
      @senatorjosephmccarthy2720 4 ปีที่แล้ว +4

      @Johannes C , I haven't had a TV in decades. The dumbing down "programing" is deliberate.

    • @bryanearthloop2403
      @bryanearthloop2403 4 ปีที่แล้ว +1

      @@senatorjosephmccarthy2720 remember what happened in the coal strikes of 1974 ? Telly off at 2200 hours?

    • @MLawrence2008
      @MLawrence2008 2 ปีที่แล้ว +1

      @@bryanearthloop2403 I thought it was 9pm?

    • @bryanearthloop2403
      @bryanearthloop2403 2 ปีที่แล้ว

      @@MLawrence2008 radio carried on as normal

  • @ollianddelphine
    @ollianddelphine 4 ปีที่แล้ว +1

    What on earth !!. I would not have thought this was possible. I would struggle even getting that to spin concentrically in the lathe.
    Allen is the master of casual expertise .

  • @GarryMcGovern
    @GarryMcGovern 4 ปีที่แล้ว +7

    Ahhh, as soon as I saw the notification on this - I had to go put the kettle on. Allen's videos can't be rushed - they need to be absorbed, savoured and appreciated............ washed down with a steaming mug of Rosie Lee! 😉

  • @Fosgen
    @Fosgen 3 ปีที่แล้ว +1

    This is what all engineering students should be able to understand and do. In reality, all they can do is excel spreadsheet.
    Well done, great work Allen.

    • @AllenMillyard
      @AllenMillyard  3 ปีที่แล้ว

      I guess these days you can 3D print bits from your phone 🙂

  • @1968Bison
    @1968Bison 4 ปีที่แล้ว +4

    Would love to spend a day watching a true genius at work and Allan you are one in a million pure skill in your own home just wow 👍🏻👍🏻

  • @wattyler6075
    @wattyler6075 2 ปีที่แล้ว

    Allen never ceases to amaze me with what he does on a lathe & how easy he makes it look. I spent 53yrs working lathes of various types & what does is anything but easy.

  • @richardmerrifield8186
    @richardmerrifield8186 4 ปีที่แล้ว +12

    Wish Triumph had found you in the early days. No runs and no drips! Where oh where were you ? I'm placing a call to the Queen. If. John Surtees deserved Knighthood, Mr. Millyard should certainly receive the same.

  • @mudskipper0075
    @mudskipper0075 4 ปีที่แล้ว +1

    If I lived ten lifetimes my brain would never be able to compute like this ,just incredible craftsmanship,I could listen to Allen read the phone book...👍

  • @thomasundheim821
    @thomasundheim821 4 ปีที่แล้ว +4

    I hope this channel/videos will exist forever for posterity. The information gained from these videos will only serve to better humanity by inspiring and instructing people on how to make, fix and modify the things that surround them. Tools required of course but not too complicated. Mr Millyard here shows you how to shape and form metal, valuable information seeing as to how a lot of the objects in our lives are made of it. Keep it up my man! These videos are awesome!

  • @PatrolmanDark
    @PatrolmanDark 4 ปีที่แล้ว +2

    The presentation, editing, and awesome voice of Allen means my wife just got called in to watch this video. She has negative interest in mechanical things but she enjoyed the video. I mention that he's casually doing the impossible on a rare and wonderful bike. "Hm.", she said

  • @TheMissendenFlyer
    @TheMissendenFlyer 4 ปีที่แล้ว +32

    Fascinating as ever Allen - and so good to see that on rare occasions even Allen Millyard has to redo a bit of work!!

    • @gearboxobs419
      @gearboxobs419 4 ปีที่แล้ว +2

      I found Allen through your 2 Stoke video. Great channel yours is also . Cheers

    • @AllenMillyard
      @AllenMillyard  4 ปีที่แล้ว +14

      I could have left that bit out but it was funny at the time and pete at DK was great finding cams over night 🎥😎

    • @dougfielding8215
      @dougfielding8215 4 ปีที่แล้ว +3

      @@AllenMillyard I'm glad you included it, Allen. Easily overlooked.

    • @MartinMcMartin
      @MartinMcMartin 4 ปีที่แล้ว +4

      A sign of a great engineer. Show what can go wrong, find a solution .. jobs a good un. Everyone can learn from it.

    • @mickthemaverick5998
      @mickthemaverick5998 4 ปีที่แล้ว +1

      @@AllenMillyard I can't believe you are still using a tele 332 with dial and original cord - oh and did I mention the magic in the garage? Fantastic job!!!

  • @droitwichblue
    @droitwichblue 4 ปีที่แล้ว

    Therapy of the highest order. I'm restoring a GS750 and get frustrated when things don't go to plan. Then I get the notification Allen's been at it again. I spent ten minutes taking my therapy, call myself all sorts as I'm not even adding a cylinder or two. If this guy can make 6 cylinders run like a watch I should be able to do 4. Brilliant again Allen. Top job.

  • @dilwyn1
    @dilwyn1 4 ปีที่แล้ว +13

    Awsome Allen ... Simply awsome !!! No words left to express your talent. In Welsh we say "Bendigedig" !

  • @rdaystrom4540
    @rdaystrom4540 4 ปีที่แล้ว +1

    So last night I dreamed I was at Allen's house with my Suzuki GT380 three cylinder two stroke. Allen was doing some awesome modification for me. I was in awe watching him work....just like in this video. I just love the work Allen does on these bikes. He is one of a kind. The best.

  • @scrubsrc4084
    @scrubsrc4084 4 ปีที่แล้ว +8

    Complexity and skill that you make look easier than a blue peter build

  • @reynoldssurfboards
    @reynoldssurfboards 4 ปีที่แล้ว

    I cant not comment on these videos, the skill and knowledge required here is off the scale, and to even attempt it in his small workshop at home is a wonder. Well done.

  • @CS_247
    @CS_247 4 ปีที่แล้ว +3

    😁 Colchester Bantam. 👍🏼 I spent many hours standing behind one of those during my apprenticeship.
    That was amazing to watch, I love how you make something most people consider rocket science look so simple. Beautiful work Allen, such a pleasure to watch an old school mechanic at work.

    • @gs425
      @gs425 4 ปีที่แล้ว +4

      "The world turns on a Colchester" as it used to say proudly on the end of the dirty great Mascot 1600 I used to drive - normally whilst stood on a pallet!

  • @philippemasson2205
    @philippemasson2205 4 ปีที่แล้ว +1

    Hello from France, you are certainly a member of the last generation of guys able to do these builds

  • @notamotorbikemechanic
    @notamotorbikemechanic 4 ปีที่แล้ว +3

    I love the presentation on your videos. It’s like Blue Peter for motor-bikers.

  • @TheFlyingBusman
    @TheFlyingBusman 4 ปีที่แล้ว +1

    I’m staggered at Allen’s engineering abilities. Some of it looks proper back street but the outcome is just amazing. Most people taking a grinder to a camshaft on their lawn would end up with it in the bin. Not this guy. Sheer engineering brilliance.

  • @GarryMcGovern
    @GarryMcGovern 4 ปีที่แล้ว +5

    I am literally open mouthed! I wouldn't believe that was humanely possible (as in, physically created by a human as opposed to machine) if I hadn't seen it with my own eyes. Utterly incredible work Allen, absolutely astounding. We are truly honoured being able to see your genius at work - and I appreciate you are a very humble guy, who probably feels a bit uncomfortable being referred to as a 'genius': but I'm sorry mate - there's just no other word for it! Truly mind-melting work - inspiring.

  • @phil4986
    @phil4986 2 ปีที่แล้ว

    It is simply not possible to tell anyone without a basic understanding of mechanical engineering how darn complex the things this man is doing in his back yard, by himself with his own tools. Camshafts are a true pain to get right. Mr. Millyard is custom manufacturing his own camshafts. This is truly impressive and humbling too. What an amazingly talented and brilliant man.

  • @dengudomlige8644
    @dengudomlige8644 4 ปีที่แล้ว +3

    "It takes a bit of practice" Everything done takes a bit of practice and without the skills it´s impossible no matter how many lifetimes you practice. Just awesome!

  • @brianhanson8034
    @brianhanson8034 4 ปีที่แล้ว +1

    Finding the simplest way with what's available, not getting bogged down in the potential difficulties. Perfect, and a real life lesson on several levels

  • @nogginozzy6710
    @nogginozzy6710 4 ปีที่แล้ว +7

    Just to mention that good old, properly calibrated analog measurement dials work just as well, if not better than digital electronic equipment!

    • @AllenMillyard
      @AllenMillyard  4 ปีที่แล้ว +7

      It’s better digital is often a blur of numbers a sweeping needle is much nicer to work with

    • @bryanearthloop2403
      @bryanearthloop2403 4 ปีที่แล้ว

      @@AllenMillyard To this day I dread batteries going flat....

  • @deangriffiths9740
    @deangriffiths9740 4 ปีที่แล้ว +2

    True English craftsman at work dying breed in this country .Thanks Allen .👍👍👍

  • @Pyro-1251
    @Pyro-1251 4 ปีที่แล้ว +7

    And again a dull Sunday is transformed into epicness! Thank you Allen for this series Looking forward to more!

    • @AllenMillyard
      @AllenMillyard  4 ปีที่แล้ว +2

      Glad you enjoyed it!

    • @paulhall170
      @paulhall170 4 ปีที่แล้ว +1

      All us backyard hacks love you (and envy your prodigious skills), Sir!

  • @kinglouis6974
    @kinglouis6974 4 ปีที่แล้ว +2

    I love this sort of stuff , twenty minutes ago I was watching some guy (British)
    Making a useable jet engine, I find this so enjoyable

  • @robertwelstead3979
    @robertwelstead3979 4 ปีที่แล้ว +6

    I have been watching all these vids on the 6, and most parts are not that hard when one is used to welding. But It was the cams that I have been waiting with baited breath, as I was thinking, how the hell do you do them. Thank you so much for this instalment. A true master at work. Now I would love to see you make a V5 out of 2 Honda V4 750/800's. Now that would be cool.

    • @handpaper6871
      @handpaper6871 4 ปีที่แล้ว

      s/V5/V8
      Liquid cooling complicates things massively, though.

    • @paulhall170
      @paulhall170 4 ปีที่แล้ว

      I've got an 800 engine I can donate

    • @AllenMillyard
      @AllenMillyard  4 ปีที่แล้ว

      @@handpaper6871 not much really

    • @thecrazysarecomin
      @thecrazysarecomin 4 ปีที่แล้ว +3

      The dude could make an engine out of coconuts , I don't think a water jacket will be much of an issue haha

  • @richardmorton1310
    @richardmorton1310 2 ปีที่แล้ว

    Allen, I have been following you now for a few years. I go back now and then and watch some of your older content. What impresses me aside from your simple, can-do, no big deal attitude is you are one with these machines. Simply amazing.

  • @bryansimpson664
    @bryansimpson664 4 ปีที่แล้ว +6

    Beautifully filmed, Allen. I love to see the birds on the birdtable. Nice work on those cams!

  • @tamar5261
    @tamar5261 3 ปีที่แล้ว

    Unbelievable...I have just binged watched these videos. The patience needed, not to mention skills is something else. How many other guys are doing stuff like this but not streaming it. Amazing

  • @stevenshipley5280
    @stevenshipley5280 4 ปีที่แล้ว +13

    Amazingly talented man. A brain the size of a planet.

    • @howardosborne8647
      @howardosborne8647 4 ปีที่แล้ว

      Far more useful gift than than having a hand the size of a pallet.

    • @stevenshipley5280
      @stevenshipley5280 4 ปีที่แล้ว

      Howard Osborne Although you could carry quite a lot with a hand that size.

    • @howardosborne8647
      @howardosborne8647 4 ปีที่แล้ว

      @@stevenshipley5280 useful for swatting a swarm of Midgies

  • @thewatcher5271
    @thewatcher5271 หลายเดือนก่อน +1

    That's Remarkable! Watching You Customize Motorcycles Is So Enjoyable. It Always Inspires Me To Go Out To My Garage. Thank You.

  • @TimmyMoza
    @TimmyMoza 4 ปีที่แล้ว +3

    A rotary dial fone... goes to show old stuff just plain works....a great vid...

  • @KOLODNY95
    @KOLODNY95 2 ปีที่แล้ว

    The man is a motorhead brain! So fun to watch by this old motorhead who rebuilt aircraft recips-- Continentals and Lycomings. I never did learn the lathe, milling machine, or welding. I wish I had. Time for me to put together my old 68 BSA Spitfire.

  • @stevecolwill9761
    @stevecolwill9761 4 ปีที่แล้ว +147

    Is there a more enjoyable way to spend 11 minutes? I don’t think so, not at my age, anyway! 🤣

    • @JamesCouch777
      @JamesCouch777 4 ปีที่แล้ว +4

      👍😁

    • @joelginbey3481
      @joelginbey3481 4 ปีที่แล้ว +4

      Im 18 and i couldnt agree more

    • @dougfielding8215
      @dougfielding8215 4 ปีที่แล้ว +3

      @@joelginbey3481 Wait until you're older for the full meaning.

    • @supertramp6011
      @supertramp6011 4 ปีที่แล้ว +1

      Steve Colwill might be more enjoyable ways to enjoy about 90 seconds,but yup,I agree!🤣🤣

  • @louwrentius
    @louwrentius 4 ปีที่แล้ว

    Allan, it’s so amazing to see this kind of work, as opposed to other TH-cam channels where they have a huge shed, with 3D printers, CNC mills and CNC plasma cutters as far as the eye can see. I like those too but your work is a reality check.

  • @Shinysideup
    @Shinysideup 4 ปีที่แล้ว +6

    Amazing stuff Allen you make it look effortless, can’t believe someone gave this a thumbs down. Clearly jealous of your skills

  • @guyonacub4335
    @guyonacub4335 ปีที่แล้ว

    You were clearly taught well in an time when there were skilled people to teach you
    You are an inspiration to us all and at my age I never thought I would be able to fix a bike
    But I now can tackle jobs I could only have dreamt about
    That's all thanks to you

  • @jmrico1979
    @jmrico1979 4 ปีที่แล้ว +4

    I wish we could get Allen Millyard together with Edd China from wheeler dealers. That video would be epic!

  • @DPYP0528
    @DPYP0528 4 ปีที่แล้ว

    I'm a wartsila fse employee, what you just did is everything that we are doing.
    you are a machinist, welder, timing specialist and an engineer.

  • @philmorrow2446
    @philmorrow2446 4 ปีที่แล้ว +2

    At last! The weekly dose of wizardry and witchcraft! I'm now getting used to watching videos with my mouth and eyes at max stretch. Amazing work, Mr Millyard. I'm pleasantly stunned as usual.

  • @Liam1H
    @Liam1H 4 ปีที่แล้ว

    Incredible what can be done in a simple shed with simple basic machines when you have ungodly skills and talent. I could watch Allen working all day long. It's calming to know and see somebody doing such amazing work and all of it as if he were doing nothing more complicated or challenging than an oil change. Thanks!

  • @Wayne_Robinson
    @Wayne_Robinson 4 ปีที่แล้ว +6

    Machine skills like this will position you well in the event of a collapse of modern technological quasi-democractic society. Nice phone, too!

    • @martynjames5963
      @martynjames5963 4 ปีที่แล้ว

      He would just start again. Did up ore. Refine charcoal. Smelt it. Forge a spanner and driver. Then create a motorcycle in his kitchen.

  • @michaelstanley7742
    @michaelstanley7742 3 ปีที่แล้ว

    What could possibly be not to like about anything this guy does, he's got some nice tools but nothing state of the art and I believe has been doing this kind of stuff since he was a lad with probably a pretty basic tool kit back then. Some people have a natural in-built feel for engineering and Alan is definitely one of them, up there with Brunell and the likes as far as I'm concerned. Keep up the excellent and inspiring work, I'm glad I kept one of my late Father's lathes 👍👍👍

  • @Brealytren5760
    @Brealytren5760 4 ปีที่แล้ว +3

    Hello from the states! Allen, simply splended as always! Even in the face of small failure, your humility and humble nature makes you seem mortal like the rest of us....but, we know differently. How about a V4 Commando Beret next?

    • @douro20
      @douro20 2 ปีที่แล้ว

      A Norton? I don't think he's ever done anything with a Norton.

  • @KCadbyRacing
    @KCadbyRacing 4 ปีที่แล้ว

    Opened up four videos to watch with my morning coffee. First up was the Top End Assembly but then I noticed this one and HAD to watch it first 😍
    Truly amazing Allen and again, I have always loved my Kawasaki(s) starting with a '72' H2 back in 1975 and I still have the '78' Z1R I bought new and slowly transformed into a Dragbike (have won hundreds of rounds of racing on it). And then there's my street bike, ZRX1200R with a small turbo = 225Hp 156LbFt at 14psi = 6.0 sec. 126mph 1/8 mile, 9.20s 150mph 1/4 mile...
    TH-cam really should add a LOVE button because some videos go far beyond Like IMO 👍 OK, time to watch Top End Assembly 😎

  • @MrG61-u9k
    @MrG61-u9k 4 ปีที่แล้ว +3

    Thank you for making these videos of your builds, they are truly fascinating 👍

  • @paulgoodridge7957
    @paulgoodridge7957 4 ปีที่แล้ว

    Alan is so clever working on camshafts in garden on bbq but the work he turns out is brilliant very clever man thanks, and engines look amazing and run brilliantly .