Un-Edited CushCore x Maxxis Assegai Install
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- เผยแพร่เมื่อ 13 ม.ค. 2020
- Our in-house downhill bike needed a fresh set of rubber, so we took the oppurtunity to install a new CushCore and a Maxxis Assegai Double Down tire! This is an un-edited look at how we install fresh tires and CushCore in our shop.
![[TH] VCT Pacific Stage 2 - Week 2 Day 1 // RRQ vs TLN | DRX vs PRX](http://i.ytimg.com/vi/_OWt_-Lu3AE/mqdefault.jpg)
Went from "breaking bad" to mtb.
Thank you for the tutorial
LOL, mounted a pic of "Jesse" in Matt's office
omg I was thinking the same thing haha
Breaking (bead) bad, yo. 😂
Pure wizardry confirmed. First, I broke a couple new levers without these techniques and spent over 4 hours reaching intense frustration levels, muscle failure in arms and hands, and no tire mounted... Watched this then successfully installed CushCore with a Schwalbe MM Super Downhill in under 10 min with ONE plastic lever. $35 for the a 32gal trashcan is the best investment I've made for my garage bike shop.
I literally just broke a lever installing these SOB's
I'm at 1 hour and 2 snapped levers, these halo Gravitas 29 are tight as f#ck! #F**kmylife 😂
It's even easier with the Cush Core tire levers. I'm surprised Jesse isn't using those here. The trick is to put the curved part tip upwards when pushing the bead in. I've ruined rim tapes and then have to take everything apart again 😠
Followed this vid step by step last night. (I've installed cushcore a different way over the last year or two with a lot of curse words.) Wizardry....Pure Wizardry... literally zero curse words...
more people need to see this.
I did
First cushcore installation was a breeze after watching this. 10/10 video, every tip helped. It really was that easy ( DHF + DHRII 27.5)
Pro tip - after the initial pump up with the valve core removed and those ever so satisfying 'pops' of the beads seating, DO NOT remove your pump when it is at the 6 O'clock position. Excuse me while I shower off a spray of sealant off of my entire body. 😄👍😎
i learnt the really hard way, with muc off, really srickt, but i guess now i smell like some really nice fruity something......
I mean if you bead in tubeless tires with the sealent already in you are already a maniac, you bead it in, make sure you have at least somewhat of a seal and THEN the sealent follows.
You can also get away with the initial air-up with the valve core installed. The CushCore helps push the bead into place a little easier than with a traditional tubliss set-up, where having the valve stem removed helps ensure a quick blast of air to pop the bead on.
Is that stans sealant or were you just happy to get the tire on?
Cum...I mean come on. Be careful 😂
Hands down the best Cushcore tutorial on TH-cam! This helped me succeed in installing a Tough Casing WTB Vigilante in the Winter!
The key moment for was pushing the bead down with backwards tire levers to ‘create slack’ in the tire enough get the beat onto the wheel. Many thanks!!
Fantastic video!! Really loved how specific it was!
Thank you! I followed your instructions perfectly & it went smoothly.
excellent tutorial. the tips here are all you need for an easy installation.
This was super helpful! Cant wait to get out and ride!
Awesome work you made it look so easy. Helped me heaps understood everything thank you.!!
This is a great video. Made the process of installing my Cushcore Pros much less painful than I initially feared. Thank you! Turned out really straight forward thanks to these tips 👍👍
I just uploaded my own Cushcore install video today. For the most I part followed your steps. You did in 10 minutes...you are good! Nice job!
Perfect video! Well done CushCore.
Such a good how-to. I’m a total mechanic noob and I was able to install in under 10 mins per wheel using the method here. Thanks!!
Did this today on my YT Decoy Mullet MX. Followed your instructions word for word. Was not difficult at all. Thanks for such a great tutorial. Heading to Skypark tomorrow.
It's all about the trashcan 😄I will be going to Walmart tomorrow morning to buy one 😉 Thanks 👊
I followed your instructions word by word, and did my first 2 Cushcore install in 25 mn, without any issue and taking all my time.... Thanks! and this advice at 7:35... really works !
Thank you, this video made all the difference.
This was actually helpful!
Thank you guys! This helped a lot!
Unfortunately I found this video after about an hour of struggle and burning palms.
Thank you for the reminder to drop the bead into the center channel, I had ruled that out as an option bc I figured the Cush core would have prevented it bc that alone was so tight to install but it worked so easy for you
Thanks for the tip on how to best push the bead down lower. 👍
The installation of the cushcore by pushing down was so obvious when I saw it. Duh! That's how I used to install tubulars! Love this video.
Just completed my second round of cushcore installation after having to remove the tyre to fix a sidewall cut.
(Note, Stans doesn't seal a German Shepherd canine took puncture!)
Was dreading it, but following the "removal" and then this video it was a breeze.
After nearly a year running cushcore on my e-trance (all 24 kg of it and 90 of me) I can honestly say I've never had as much grip as now. Loving the Cushcore!
Oh, and I'm an old fart, so go easy on the e-bike hate, OK?!?
OMG! You made it look so easy!!! Anyhow, I have ditched the Vittoria Airliners after 2 wheels had the rins dented. Will definitely go with the cush core and will also purchase the Cush Bead Dropper.
you are the tire-whisperer. this is unbelieveable
nice vid guys (3 years later lol) first timer with cushcore here, I was totally doubting I could install one inside a DD dissector without spending an extra 40-50 on the new CC tools and thinking about skipping on it cause sure as s**t I would break something... but now seeing this maybe I to can have cushcore lol. the trash can is a great tip, definitely helped me installing tires alone, game changer.
I am stoked I had to change a spoke yesterday so took that as a sign to install my cush core in my rear wheel. Was expecting it to be way hard as most people say it is but I am guessing because it still had sealant it made it rather easy.
Awesome, technique is everything. I had trouble pushing the bead down though, think that is the key, if you create the necessary slack, it's easy
this method worked out perfect. 15 mins per tire and got the new trail inserts in.
First time installing cushcore took me about 20 minutes with specialized butchers 29 in tires great video
best cushcore video I have seen so far, and I spend alot of time watching videos about the topic. That does not mean I was successfull LOL. At least not with new tires and cushcore. I bought used ones in a super condition. Call me a Cheater ;) But that is another thing here I like really like. You are actually using a brand new components which is a big difference. IMHO.
I'd like to give this like 8 thumbs up. First two struggled so hard... then found you. Thank you.
This guy is a wizard
I just replaced my tire yesterday. Assegai and Dissector with cushcore. I did the same principle but I do not have a bucket. I had to insert and drop the bead while the wheels are upright like when it's rolling 😭. It worked but it required a bit more muscle.
Great video. I'll make sure to buy a bucket from Amazon for next time lol.
That looks easy.👍🏼
Excellent. Great video. I'm a lot less worried about having to wrestling a tire into submission.
Now my dilemma is whether to go XC or Pro for the back wheel of my hardtail?
I kind of think, in for a penny in for a pound. i.e. I might as well get all the support and protection going and fit the Pro version.
Sod the extra weight.
Darn impressive. Thanks
Man, I need a 50 gallon bucket.
Totally failed without. 😂
Looks so easy but the bloody knuckles say that there was a battle before this was shot :)
There’s no room to “drop” the bead on Maxxis Minions with CC Pros on 29” wheel set. A new level of frustration unlocked.
Wow! Thanks! 🙏
Dang saving this video, been putting it off after hearing nothing but horror stories about installation difficulties.
Holy !@#$.... You good sir are a legitimate legend. I spent an hour on 1st rim snapped the lever on second. After watching this video that tire took me like 5 minutes.
Never had a problem with cush core but I'm having a hell of a time with them and the new conti's with dh casing
than ks, great tutoriual
Thanks for saving me an evening of frustration. All it took was this video and a trash barrel.
I guess the Oscar bucket is the game changer. Gonna get one and try and again.
Made it look easy
It worked amazing! Only thing is it took a bit longer to stretch the cushcore around the rim than in the video, but that's probably just practice
It was relatively easy to install a new cushcore. But trying the same process and "hacks" when changing a tyre with a two-year-old cushcore was a nightmare. When the insert doesn't sit as tightly on the rim anymore, it's so easy to push it off the wheel when pushing the tyre bead inside. I had to start the whole process from scratch three times.
There needs to be a separate tutorial for changing a tyre on a wheel.
Great advice. Better than the other installation guide. Might be a good idea to remove that one ;)
Mandatory viewing for everyone on youtube.
Regardless of whether you mtb or have cushcore.
Took me 2 plus hours with most of the time was spent on the rear as it was an asymmetrical rim and I started on the wrong side (note to self...read FAQ). Also had to go to the bike shop as getting the final bit of the rear bead was a two man job using the big metal Pedros pro tire tool. Front was surprisingly easy when I did it the right way. Was able to also kill my Pedro milk jug lever which I've had for years and years...I had always thought it indestructible.
Thanks for the insight on your install Eric! Please feel free to give us a call at 541-241-2444 if your next install takes an extended period of time. We have some tips that we think will speed up the process next time and would be happy to walk you through it over the phone.
Thank you. It’s all about dropping the bead !!!!
Also much easier if tire is warm!
To support the rim while putting the tyre on you can use a used super bike rear tyre it fits perfectly on top and is soft so won’t damage anything!
Haven't been that happy using the hard plastic of the bin on my shiny spoke, thanks for the idea! got a few laying around here
the amount of people i have watch on youtube struggle with this is crazy! I haven't had the pleasure of doing it myself yet but i feel like either no one has watch this video or they are just doing it completely wrong but they struggle so hard lol
Have you attempted your first cushcore yet?
Hi matt great video I just installed my assegia on new cushcore Pro 29 but seen to have bad tyre wobble any ideas what to check please
30 psi in tyres , bloody hell that would pogo me :), good video
Any suggestions for slow leaks at the bead? It seams like 25% of the time there is air leaking at the bead because the sealant can't naturally flow down to the bead thanks to the cushcore being in the way (Today was my seventh tire install in a little over a year).
Very similar technique to Bib Mousse installs on a Dirt Tire just no need for the Rabaconda under the bench
Great video. Any chance you can share a vide taking the old tyre off with these tips to make it easy?
Absolutely...it's on the way shortly. Thanks iguana!
can you make a kit with an included 50 gallon bucket?
I used a 16" spare wheel from my car :)
Get one from local HD - shipping would cost 3x of the bucket:D
@@fengyink no shit
But how the sealant will meet a hole when you will get puncture? You put sealant under the tire insert. Is it OK?
The insert has molded channels that will allow the sealant to spread throughout the tire. Just insert the sealant through the valve and it will naturally make it's way through the channels.
What if you had a really large dent on your rim already? Will that make it a lot harder to install?
I went from having spaghetti arms to looking like Arnold Schwarzenegger at his prime from doing this. :D ...definitely the most helpful video, which I guess makes sense since they make them.
Did you warm up the tire before you put it on
My tyre seems seated round the bead fully my wheel is true but have a bit off a wobble .not ridden yet .should I deflate and press bead into channel again or ride and see if wobble goes
Good one
I set the bead before I inject sealant. Is 60ml enough sealant?
great vid, can you do removal of the cushcore, we need to replace the tires sometime.... thanks
Stupid question. Does the sealant work it's way past the cushcore into the tire, as to help seal punctures?
And how many of these Maxxis tires end up wobbly?
Same technique for installing mousses on my dirt bike.
This man has thumbs of steel . Mine are sore lol
I was thinking if it wasn't for the cushcore blisters: this guy could be a hand model.
Do you have a video on removing a CushCore insert? Sometimes I want to do a quick tire swap before a ride and I'm finding with a Cushcore insert its not so quick or easy.
Is it really mandatory to use the Cush core valve stem? Or can I use my preferred valve stem?
Wish this guy was at my house a few months ago. Took me an hour to do my front wheel and I broke my rear wheel. Bike shop had an issue putting the Cushcore on after fixing my wheel. May be because of the Ibis wheels. They are off centered. I have the Assegai tires, as well. I followed the directions on the Cushcore website (written and video) and the tires did not go on that easily. They are on now, so that is good.
Please feel free to reach out to us on your next tire swap if you get stuck on it. We would be happy to walk you through it and can provide some tips on asymmetrical rims.
@@cushcore690 Going to be changing tires soon. Re-watching this. I have rheumatoid arthritis, which affects my hands and some fingers, so it is difficult for me. Wish me luck!
Good installation guide...however you should have showed how you removes the old tire and core.....
The bigger problem is trying to change out that tire when it wears out. Good luck in getting the old tire off with the cush core. Be prepared to cut the tire off the rim.
Mine installed so easy on crossmax xl and knight composite wheels 27.5 , cush core was a game-changer for me
What about soapy water and sealant?
Cant imagine that bein a good combo
I would like to see with a Schwalbe !
Hi
I got some issues with assegai dh casing.
When i install the tire with cushcore, the tire gets wobbly. But without cushcore it's straight.
In both cases the bead seems be ok
I have the same issue. My assegai WT in the front is fine but the regular width in the rear is wobbly as hell. Did you find a solution? Thinking about trying a different insert
Thanks for the tutorial
I can't drop the bead at all on the second side of the rims
Do you have any hints for me what to do? I can drop it a little, not as far on the first side and it keeps coming out
Thanks for the info Eric. This is where the bead dropper can help, but it's definitely not mandatory. On the second side you may have to use a bit more force to drop the bead and essentially push the other bead out of the channel. The other key is to take a couple bites with the tire lever where the final part of the tire is and make sure it's tight across. This helps lock that piece in place as you continue to drop the bead. On a more difficult tire you may need to take 1 or 2 bites with your tire lever, go back to dropping the bead, and repeat 2-3 times if necessary.
@@cushcore690 This comment should be up top, this saved me when installing new Assegai, I initially spent a few hours struggling to get the 2nd side before seeing this comment. Pulled the tire off, did each side in 5 minutes.
hi, would it be possible to install if that tire instead of being a double down, it would be a downhill tyre (hardest one)?? regards
It's absolutely possible and we have installed many downhill casing tires. Obviously the sidewall can be a bit stiffer, but the install process is the exact same. If you follow all of the tips in the video you will have no issue with a downhill casing tire.
@@cushcore690 hi cushcore, i got a 27.5 dt swiss 471 i cannot fit the maxxis high roller dh wired tyre, please be aware its not a "foldable" tyre.
I have an old-school wheelset w/ 19mm inner width, 2.2inch tires on them.
Which tire insert should I use? The CX or the XC?
Unfortunately, your rim is too skinny for our inserts. The XC is compatible with rims within the spec range of 22mm - 32mm and the PRO set 22mm - 35mm. You will need a different rim for our inserts to fit properly and to perform as intended.
@@cushcore690 Thank you for the answer. I guess the CX insert is ok for my rim but can not hold the tire as intended.
Having trouble with this when i put my cush core on my valve sticks into my cush core and the cush core does not sit on the valve properly
I ment it dose not sit on the rim right
Ok, although I think you're just doing magic, at least I know that eventually, I get the damn tire on.
After the install i followed the steps about putting in the tire sealant and i wasn't able to squeeze all of the sealant in. It's like it got clogged with the mucoff that I used. Now I have a hard time getting air into the Schrader valve. WTF???
Owen - Thanks for the information. It's usually pretty difficult to clog the CushCore valves since there are holes on both sides and the top. Were you using a compressor to inflate the tire?
Great video.
I dropped my bead to get the tyre on but when I went to pump it up the beads don't sit in and the tyre won't inflate at all as too much airbus escaping.
Anyone got any tips ??
I think I have the same issue, need to figure out how to undrop the bead so it goes back to the edge of the rim where it will seal. Did you find a solution?
yes same problem here, I guess you have to use a charger pump or compressor. I will go to local bike shop see if they have the high pressure pump.
is is necessary to line up the valve with the Maxxis logo on the tire?
Tom - It's definitely not necessary but we like the way it looks and it's a pretty common practice to line up the logo with your valve for a tire install with our without CushCore.
Definitely digging the way it looks, thanks for the info.
@@nevert00fast best part is when you go to air your tires you look for the maxxis logo and its easier
I ride an EMTB for commuting. My seat is high and the handlebar is low. And tire is 60 psi for pavement. Do I need CushCore?
Probably not, are you running any suspension on your bike? Maybe do better with a suspension seatpost.
@@akeluify I have a 110mm front suspension fork and a dropper post.
I spent several hours building a front wheel to perfection then bent the rim with the tire lever getting an Assegai on it.... That tire is misery to install/remove. Guess I didn't "drop the bead" enough. RIP FR560
Sorry to hear about the tough install experience. We only use plastic tire levers during the install and it sounds like may have went with a metal DH lever? As you can see from the video, if you make sure the bead is dropped all the way in the rim channel you won't need to use anything other than a plastic tire lever. Dropping the bead is by far the most important step in the installation process.
@@cushcore690 yep, metal lever. Very good video, thanks for sharing.
Anyone had any luck with doing this on crank brothers synthesis wheels? There isnt really a defined wheel well for the tire to sit in I push down the the tire lever and unseat the bead but there isnt much of a well to push it into.
Hey Carnex100, do you want to call us at 541-241-2444, and we can help you work through it?
@@cushcore690 Thanks for the response, I tried a different tire lever this morning and was able to get it to work.
Could I run this tire if I’m running a pair of ex471’s with cushcore? Thanks !
As long as the ex471 are setup tubeless there will be no issue running CushCore
CushCore perfect, and as far as the tire goes what about the width? Would 2.5 WT be fine?
@@JeepinIvan_MTB did this setup work for you? Trying a similar setup with dtswiss ex471 and 2.5 maxxis assegai tires
Eric Krämer yes sir it did. You definitely get more of a balloon affect for the tire since it’s a bit narrow but I haven’t ran into any issues. Make sure you run cushcore, I think it keeps the tire on better and prevents folding over on hard turns. Hope this helps?
Why did my sealant shoot out all over? Refusing to put more in
@@cushcore690 what if it did...like to me? I got half my sealant in. It started rejecting and then I went for a ride to spin the wheel and then tried to add more again later and same issue.
@@FoVision So typically we like to use the Stans 2 oz bottles. The nose fits perfectly in the valve and you just want to gently squeeze the bottle then let go over and over again until all the sealant is in the wheel. Putting the sealant in while taking air out. If you are using a syringe with a tight seal around the valve stem, the air you are displacing with the sealant has no where to go, so it will blow back at you. Try using a 2oz bottle like we did and let us know if that works for you.