ไม่สามารถเล่นวิดีโอนี้
ขออภัยในความไม่สะดวก
How to Inspect and Replace a FSI Cam Follower and HPFP
ฝัง
- เผยแพร่เมื่อ 24 ก.ค. 2018
- How to inspect and replace a FSI HPFP and Cam Follower on a MK5 GTI. The high pressure fuel pump and cam follower is a common MK5 FSI failure. Checking the cam follower is basically maintenance. Also failure can cause check engine light codes P0087, P1093, P2293. Today I will show you step by step how to DIY the FSI fuel pump and cam follower. Thanks to FCP EURO and Meyle for sponsoring the MK5 Rusto-Mod project.
FSI HPFP ~ bit.ly/2uNSsqo
FSI Cam Follower ~ bit.ly/2mHj2Nt
Fuel Pump Kit ~ bit.ly/2LRH96T
FSI Thrust Sensor ~ bit.ly/2Lmou7c
~~~~ Support the Show ~~~~
Become A CrewMember ~ goo.gl/D7eROI
Patreon ~ www.patreon.co...
Audio ONLY Podcasts ~ goo.gl/5XcZxB
~~~~ Recommended Tools ~~~~
Impact driver ~ amzn.to/2HsxS2H
Small Impact driver ~ amzn.to/2DZdsMN
Electric ratchet ~ amzn.to/2FydxMS
Magnetic tray ~ amzn.to/2FEpQ6g
Basic hand tools ~ amzn.to/2GnjF7K
Box wrench set ~ amzn.to/2FzoJch
ScrewDriver set ~ amzn.to/2FEjcgd
Shop towels ~ amzn.to/2FC7UgM
Torque Wrench ~ amzn.to/2I7ke5h
Allen Sockets ~ amzn.to/2GlcnAz
Torx Sockets ~ amzn.to/2uAPTHX
~~~~ Playlists ~~~~
Humble Mechanic Podcasts ~ • The Humble Mechanic Po...
Project White Wookie ~ • MK3 VR6 GTI Project Car
Failed VW parts videos ~ • How VW Parts Fail
Tool and Product Reviews ~ • Tool and Product Reviews
How To videos ~ • How To Fix Your Car
MK1 VR6 Swap Videos ~ • VR6 Engine Swap MK1 Ca...
~~~~ Be sure to follow me at ~~~~
humblemechanic.com
INSTAGRAM ~ / humblemechanic
FACEBOOK ~ / humblemechanic
TWITTER ~ / humblemechanic
GOOD STUFF ON AMAZON ~ amzn.to/2fr7yfE (affiliate)
This might be one of the common mk5 repairs in history.
Any chance you can do a transmission change video? LoL :-P
Checking and replacing the follower and replacing the timing belt were the first things I did when I bought my 8P S3, just a no brainer and peace of mind 👍
HumbleMechanic did you consider doing the stud conversion? I also had to replace the rubber hose. It had degraded on the inside over time and was causing the car to go into limp mode under load..
I've just fitted this kit to avoid worrying about this potential problem anymore. I'm running a TTE420 will all supporting mods as well:
th-cam.com/video/1fSJRMvmPDI/w-d-xo.html
Yeah, I bought a 2008 gti not knowing about the follower and now got to Chang my fuel pump and camshaft.
Thankfully these high pressure fuel systems are not as complex as some others. Key word is maintenance as usual. Charles, you are the man when it comes to these repairs. Thank you.
Would you reccomend these engine long term?
Manuel RVS Yup. Especially the earlier FSI 2.0T in my opinion. We have a 2008 Passat and we just absolutely love that car and I have done just basic maintenance and small issue repairs over the course of its life. I do my own belt changes, metal impeller water pump, reseal vacuum pump, check follower once a while and some upgraded ignition parts and it purrs like a kitten. It’s 11 years old at this point and I am planning on keeping it for at least another 5-7 years because no one even offers a good wagon hardly anymore that is affordable and fun to drive. Perhaps a Mercedes wagon next. And I will never buy a Subaru wagon, sorry Subaru.
I love the detail you give including the torque specs. Great video.
Thanks so much
I used your other video to change out my lpfp and the revised control module WITH the coveted heat sink.. (what a concept!)
DAP had the parts for unbelievably cheap. Runs good as new and no more unhappy fuel cutoffs.
The community you guys built here is great, keep up the good work
Thank you so much 💙
“ this one’s pretty broken so it came off nice and easy” I think that’s about the best you can hope for as a Volkswagen mechanic😭
Hahah
AWESOME ! Thank you for saving me $195 from the local Stealership. Very precise with lots of details. Keep those videos coming Dude.
How do you turn it to get the flat side? Crank engine over? Great videos I have learned so much from you. Thank yiu
😭😭😭😭 wish I watched this proper the first time, changed my follower years ago and putting the nut on the hard fuel line I stripped the threads and trying to get one is impossible ended up buying a second hand hpfp just for the fitting, never new about or thought about turning the engine to get a flat point on the cam your a legend mate wish you lived next door to me 👍
You should do a sagging headliner diy
Right lol more like any interior cloth with adhesives
Always a fun job to do. I never thought about the follower being a maintenance item but good call.
Yeah it makes sense to just keep an eye on it. Way cheaper to replace the follower than the cam
I don’t trust those followers, they’re a rough bunch. They already know they gonna get inspected. Them and their up to no good cam buddies they ride with.
HumbleMechanic
I don’t have one, but would it help any to polish the weewee out of the face of the (new) follower?
That exact sensor has failed on my Mk5 GTI in the winter of 2016. After a search on eBay I found out that I had, as mentioned in the video, the old revision, with E, and I ordered the one with K from America, because somehow, no ebay vendors here in Europe had the part. Took 2 weeks to get here, but my engine ran again.
With regards to the question about rotating the engine to get the cam in the right position, next time you do one of these, can you please update the video with a little clip to show exactly how you rotate the engine. Great information, but would be nice to see exactly how you do it!
"19mm socket above the alternator. Always turn clockwise."
Cheers!
how did u do it
How did you rotate the engine to get the lobe flat?
I have a mk5 Jetta FSI 2.0T and i'm about this do my first ever HPFP and cam follower replacement. thanks fot he tips!
I just did this like 1k miles ago, I did not have the banjo bolt. I bought my b6 Passat at 93k and replaced the follower at 140k the cam follower really wasn't bad for the mileage on it. I really didn't see it as a maintenance item but now it's gonna be changed at 160k or close to it.
The best explanation and procedure I've seen on doing this job. Bravo.
Thanks so much
Fun to watch as always, Charles. Good stuff. 😎
Thanks for sharing your knowledge and time with us. I really enjoy these videos you produce.
How do u rotate the cam ? To make sure it’s on flat surface
Hope after 2 years you figured out you can turn the crank
Thank you for explaining the lobe cam setting.
Thanks Charles, Two clicks of the calibrated elbow. Best torque wrench when next to impossible to use a torque wrench.
NICE! HAHAHHA
AWESOME instructions, Charles,,as ever, Thank you so much for your kind effort,,,please keep posting,,,🙂👍
I disconnected the high flow fuel pump like you did in the video at the 3:00 minute mark but my car did not start after that
The only thing missing in this video is "boats and...". Great tutorial.
Your videos are detailed and very helpful.how did you rotate the cam to the flat?
Great videos, as always. Question, does the cam follower need to be inspected / replaced on a MK6 GTI?
I don't think so, I believe the follower issue was mostly prevalent on the early fsi engines
Where can i get one of those orange vw badges in the background by your hot wheels for my fahrenheit?
Very detailed and good quality video. I am definitely a subscriber now!
I replaced mine at 127k miles. It was never replaced before. Cam follower looked really good with very slight wear, that was almost unnoticeable.
WOW that is rare
HumbleMechanic I was really surprised. Maybe because some older lady drove it. Car haven't seen certified service since it had 40k miles. Only service she did was to change oil every 5k miles.
Hi. I am interesed to find an camshaft follower for wv.Touran 1,6 FSI 2004. Can you please give an link with the compatibile part? Thank you.
Love this Mk5 series. I have a Mk5 gli with 170k miles and I'm about to do most of these replacements soon and I'll be referring to your videos. Also, are you goi g to be doing a timing belt/water pump replacement video? That's the only repair I'm a little worried about doing on my own.
Thanks!
For anybody else looking here, the torque wrench extension Charles refers to when tightening things back up is called a crow's foot (or crowfoot). A crow's foot would also work with the thrust sensor.
Hi sir I'll got problem my ask regarding Audi A3 Can't fund regulator pressure part them, n has read scanner is mist fire D cylinder 2 or 3 plus,given reading but the main read is regulator ?
Hopefully you didn't disturb the spider living in the engine bay XD
I had a good amount of wild life on this project. Some skinks, lot of spiders, a few ticks... YUCK
Just replaced mine, it all went smooth and easy! Thanks!
Awesome
How did you rotate the cam so the flat part came out?
i know this an old video , but i got a P2294 code comes up . i been replace maf sensor , complete assembly hpfp aswell as follower . and still have the codes . it puts the car into limp mode . please help
Great video as always Charles!
Hello, very helpful video. I have a 2007 VW GTI FSI i have a HPFP internals to the FPP and i came across my cam follower having a hole and im having boost cut outs randomly, i am getting the p0087 and p2293 codes as well, pretty sure my thrust senor is bad but also wanted to know what bigger repair you where talking about if the cam follower has a hole.
My HPFP doesn't have a schrieder valve on the front, is this a problem? I have a 2005 golf gti
And here I thought he was doing a collab with visio racer... Good info contained within nontheless
I seem to have around thrust plug part you mentioned traces of oil and also around the bottom of the fuel pump where the pipes are is the a bad O ring?
My cam follower was worn all the way through on mine. The cam does not look damaged but the fuel pump stud was a little worn. I went ahead and just replaced the follower and it seems to run fine. I didn't have any CELs or issues beforehand and it seems to run fine now. Do you think it actually still needs a new HPFP?
I asked this myself but I installed a new cam follower and works good
I had the same issue after previous owner didn't keep on top of this. 3 years later, can you remember did the car keep running good? Thanks
I have a 2007 VW 2.0 Turbo. I was told the fuel pump tappet cam follower was worn. We were a 200 mile trip, and started hearing a weird whining sound. Also when the oil was drained it was very thin and had metal flakes in it. What do you think? Thank You. Scott.
Hey Charles I was wondering what you me t when a bigger repair is necessary is the follower is worn through because mine was and I replaced but I’m still having idle pulsating
Its pleasure to watch. Thanks.
How did you rotate the engine?
19mm socket above the alternator. Always turn clockwise.
I've got a question I've got a 2018 volks passat gt and I Wana know which cam follower I need to replace some of them are flat some of them have a roller, can anyone help Me out
Hi!How do you position the cam?How do you adjust it?You said rotate the engine.just saw that it’s rotating but I don’t know how did you rotate it.Thanks for answering!
Usually by rotating the crankshaft clockwise
Previous owners had somewhat neglected follower changes on our EOS BPY engine, and there is a new (ish) fuel pump on the engine, but the follower of the same vintage is starting to show some wear and the cam surface shows some wear also. How much wear on the cam fuel pump lobes will fall in the "worn, but acceptable to still operate" zone with follower inspections with each oil change? Based on the pictures of damaged cams I have seen, this appears to be somewhere in the marginally operational (vs obviously fubar) zone.
Just replaced the HPFP/Cam Follower on my Fahrenheit GTI(Seen you just got one recently, nice 🤘) tonight with the help of this vid. Much appreciated brother! Didnt realize I had to buy a thrust sensor seperately till I got to that point in the video. HPFP was factory original, I can't reuse the original sensor on a newer Pump right? Gotta be an updated sensor?
I have to do it every 10k on my tuned FSI. A little annoying but sure beats a new camshaft and company
Motternator ha mines tuned and I haven't changed mine in 48k
@@heavenlyhatch6219 Give that man a ciiiiiiiiiigarrrrrr
Haha thanks
after you turned the cam,do you rotate the engine on timing point, or start engine from that point?
The thrust sensor link is no good. I just bought a 2008 Wolfsburg Jetta and I'd like to replace the cam follower(preventative maintenance). The Jetta has 68,000 miles. Is there a kit with new bolts, HPFP gasket and the follower? Also the thrust thingy. Any help would be great.
I have a p2188 code come up.on my mk6 1.4 tsi 122bhp saying the car running rich at ildle i have checked for air leaks found a pipe disconnected connected back on eraseed codes car ran ok for 2 weeks then engine light came back on cleaned airflow and boast mass deleted codes car ran nice for 3 weeks now engine light came back reading same code running to rich at idle
How did you turn the camshaft by hand? (6:03)
I turn the crank which will turn the cam
@@HumbleMechanic sorry for the layman question. how to turn the cam and in which direction?
Thanks for the video, replaced mine but now get code p0010. I can clear it when driving but at start up the code come back
oh man i saw this one video, he recommended having a fire extinguisher lol smh i never thought about it lul
Is this a common problem on the Audi A4 2.0 BUL engine as well? I read that they changed some parts, like the camlobe, which stopped this problem?
hi can you show me and hear what the sound is from the 1.2tsi cam follower does a good (new one) make a ticking sound? and how much
Will this pump or low pressure fuel sensor ever cause a P0172 with reduced power and high fuel consumption?
Is FUEL smell in oil normal at CDHB TFSI engine? Should I change this as preventative maintenance? There is no fauly code but fuel smell at oil and high oil consumption. Need your urgent help.
Hey man. My pump was leaking oil where it joins the engine. I removed it, replaced the cam follower, rubber seal and the 3 bolts, and it keeps leaking. Any suggestions?
I wish the important questions got answered. mine is the metal gasket.
Nice video, like always. Off the topic question, now when you are not employed in dealership who do you spend time?
Fixing cars on side or just making videos?
For 2 years my 07 passat it’s been having what you just did on this video low fuel pressure sensor
Does the fuel regulator sit on top of the pump?
Can that be unscrewed and cleaned or replaced, keeping the old fuel pump?
How did you rotate the cam?
By turning the crankshaft with a 19 mm socket
So what do you do when you pull out your cam follower and it's a nice hole in it? Besides replacing the cam follower?
Does the 2010 TDI's have a HPFP and need the cam follower replaced?
Im confused about one thing, I read that this engine has vvt on the intake but the whole variable timing part/variator is mounted on the exhaust cam. How does that work , am i missing something really obvious?
Boy she’s rough. Glad to see she’s getting some much overdue love. Great car for you brother.
Is this still current on the part ending in K or is there a newer revision?
Hello i have a 2008 gti fsi engine it has the following code P000A camshaft position slow response blank 1. Will a camshaft position sensor fix my issue?
Mr humble mechanic, hey I have an mk6 R and did the follower yesterday at 6:00 there's a small slit gap near where the follower seats forwards the left. Is that opening normal? I literally thought my HPFP chunked a piece off of it
Nice video. 👍 Does all FSI engines have this cam follower and how often should it be changed? I have a 2004 Golf 1,6 FSI.
So yesterday i got a p0089 code. And later driving home from work i got a p0171 could this be because of the fuel filter/fuel pressure regulator causing these code
Nice video love the mk5 series
Hi my mk7 R is suffering from wheel spin, ive replaced Haldex oil & cleaned filter. bench tested pump and it spins with a 12v feed. is there such thing as a "update" for the haldex? Thanks!
where are the scrapings coming from exactly ? i heard because of scrapings from this pomp injectors gets damaged... please respond
Charles can I use aftermarket synthetic fluid for my 09G transmission? The OEM fluid is too expensive
Nice video man. Do you know if this will be the same way to do it on 2013 chevy malibu. I meed to do the high pressure fuel pump
That I don’t know. May be similar
Is the bright orange vw emblem on your peg board cast iron or something similar?
Nah it’s plasti dipped.
Hello, When appears these codes, what happen with the engine? does not start? Does it lose power? Or rpm? And how is your driving, does it make the acceleration slow? Best regards.
Is there anyway to replace the fuel pressure regulator sensor on the pump or does it come as 1 unit?
I kno this is kinda off topic charles but have you seen the scoda Octavia on the car throttle channel, its the 1.9 diesel
I have mk5 but mot times it just cuts power. After it cools down I can use it for a day or two without any problems, what can be the main problem to this?
I have 2 questions: This is the same HPFP of 2010 Audi A5 2.0T Quattro? The torque specs in the audi are the same?
I have the mk5 2.0fsi modle and am experiencing rough idle and misfire i have ordered cam follower kit and new coil pack and igbition wire as all bar one connector taps are broke so maybe weak spark or worn cam follower i feel like a have a slight smell of fuel in oil too ?
Hi charles, I need to replace my hpfp as the bottom hard line brass fitting is damaged and I don’t think you buy it separately. The problem is all the hpfps I can find have the newer style bamboo fitting and not the older banjo bolt like mine. Can you swap this part over from the old pump to make it work? I don’t honestly know what to do to get it working again. Any help would be greatly appreciated. Your channel is awesome
hey man. I'm getting these codes on my MK5 GTI 2.0T DSG STOCK BWA. Engine light is on so scanned and came up with 2 pending codes: P0171 System too Lean Bank 1 and P0441 EVAP System incorrect purge flow.. My car seems to be revving itself on idle slightly, especially in neutral. I'm thinking change the pcv valve and cam follower and do a change of spark plugs. Already done the oil change. My GTI also been drinking 1L oil every month..
Check the plastic "T" fitting with the check valve near the driver side of the intake manifold. That is a common breaking part.
@@HumbleMechanic Hey thanks man.. been watching your vids for a while. Do you have a part number to which you've described?
Just replaced my cam follower… it was trashed!! A hole so large it was working it’s way through the sides of the follower and also wore big grooves in the cam lobe as well! 😣
yep time for an intake cam
I need help! I have a 07 GTI Fahrenheit. I get sputtering when accelerating hard in a high gear and lower rpms. This happened after I have replaced the spark plugs. I have now replaced the low pressure fuel pump, high pressure, fuel filter and cam follower. I still get the sputtering but is less than before. I didn’t replace the thrust sensor. Is that what I need to do to fix? Please help!!!
Hey, man, I got a problem with my car. my vehicle is an Octavia with a 1.6 FSI engine. I drive down the road in my car and he cuts off the gas. the gas needle surges and the engine stops. the computer shows error code p2293. Service officials say the problem was caused by a high pressure pump. however, since the problem is not always experienced, I think there may be a problem with some other equipment. I care about your ideas, and I await your answer.
Humble,
I have this same motor and it is clattering like it has a cam chain flopping around in the housing . I have read it is common to make clatter under a few different parts failing. I just watched this video and pulled the follower it looks very clean and well kept I was wondering what else could be making this noise on this type of motor I am not really interested in chasing parts and replacing them if i can find an experienced vet to help in the diagnosis process
Sounds like it's a faulty timing chain tensioner on the back or right side of the engine. The tensioner is known to fail and cause a rattling noise, with catastrophic engine failure if not fixed in time.
Awesome video Charles.
I need to replace the Thrust sensor only as the black little nipple on the sensor broke off. Do I still need to relieve the fuel pressure or is it just a take off and put back on type deal ?
Cheers
Yep, you will still get HP fuel out of the thrust sensor
I haven't started this yet but how do I turn the cam over by hand?
Great video, i have a question if you can help. i have VW 2013 passat cc, i drove it for long time while check oil light is on and i had to change crankshaft, bearing shaft and sort, after the engine is fixed, the check oil light keeps blinking repeatedly, i changed the oil pump, still the same thing, please, what else can i do.
forget to mention that is TSI 2.0 engine
If there was no pressure left in the system, and the cam follower smells like gas, should I replace the HPFP?
So I just had a HPFP put on in a shop that claims German repair. 2007 vw 3.6 4motion awd. New Hitachi fuel pump.
Does it need a new sensor as you did in this video? They say they tested pressure on both sides and it is the same
and that the new pump must be bad? HELP!
Wow this video is very informative!Thank you!