Thread Cutting on the Lathe, Part Three - Grinding the Tool

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  • เผยแพร่เมื่อ 30 ก.ย. 2024

ความคิดเห็น • 107

  • @RickSaunders13
    @RickSaunders13 10 ปีที่แล้ว +2

    Thanks. Brings back what I learned in a machine tool course nearly 40 yrs ago. Even today I use the act of sharpening a lathe tool bit as something that needs to be seen, that three dimensional knowledge and skill that can not necessarily be learned from a book.

    • @TomsTechniques
      @TomsTechniques  10 ปีที่แล้ว

      Books only provide so much information. At some point you need to get out and get your hands dirty, or at least watch someone else get theirs dirty.
      Tom

  • @TomsTechniques
    @TomsTechniques  11 ปีที่แล้ว +1

    Fixtures are necessary for sharpening end mills, but for tool bits and even drills, grinding them free hand is much faster and can be just as good. I once had a contest with another machinist who claimed he could sharpen a drill better and faster using a drill sharpening machine than I could by hand. I guess I won because mine drilled just as good a hole except I sharpened it faster. :)
    Check out my drill grinding video to see how it's done.
    Tom

  • @Lordfud13
    @Lordfud13 11 ปีที่แล้ว +4

    I just started out in machine work and this is the best explanation I've seen about how to grind a tool bar none! Thanks.
    Tom

  • @jayphilipwilliams
    @jayphilipwilliams 9 ปีที่แล้ว +2

    As far as quenching, do you just use water? And dip it whenever it gets too hot?
    Something that was unclear to me was the angles. The leading side was undercut. I understand that--you cut more metal away on the bottom than the top. But on the trailing edge, is it the opposite? Is the bottom sticking out farther than the top? The opposite of the leading edge? So it's really an "overcut" (if that's a word)?
    I just discovered your channel and am really enjoying it. Thanks!

    • @TomsTechniques
      @TomsTechniques  9 ปีที่แล้ว +1

      Yes, just water to keep the tool cool enough to handle. The tool can handle 1000ºF, but your fingers can't.
      With very coarse threads (high helix angle), the trailing edge can have a negative clearance angle, but normally it just has less clearance than the leading edge.
      Glad you are enjoying the videos.
      Tom

    • @jayphilipwilliams
      @jayphilipwilliams 9 ปีที่แล้ว

      Great. Thanks for the clarification.

  • @ch1psandegg
    @ch1psandegg 9 ปีที่แล้ว +2

    Today my mini-lathe thread cutting in steel went from pretty crummy to pretty good, thanks to ditching my carbide tool and grinding my own from high speed steel. Loving Toms Techniques :-)

    • @TomsTechniques
      @TomsTechniques  9 ปีที่แล้ว +1

      That's good to hear. Carbide of any kind is definitely not for beginners.
      Tom

  • @rsmetal6805
    @rsmetal6805 11 ปีที่แล้ว +1

    Thank you so much Tom, for sharing your time and experience! It is greatly appreciated. You take the time to not only explain the how, but also the why... in a common sense manor. Looking forward to the rest of the series!

  • @3sporttri
    @3sporttri 10 ปีที่แล้ว +1

    Excellent videos. I'm a total green horn regarding metal working, and these videos do a great job explaining from start->finish. Thank you!

    • @TomsTechniques
      @TomsTechniques  10 ปีที่แล้ว

      Thanks. Glad you enjoyed them.
      Tom

  • @riphaven
    @riphaven 8 ปีที่แล้ว +2

    And that's why you wear a full face and eye wear together.

    • @adamjones4052
      @adamjones4052 8 ปีที่แล้ว

      Nope. That's why you get the apprentice to grind the tools ;)

  • @TomsTechniques
    @TomsTechniques  11 ปีที่แล้ว +1

    Thanks, glad you enjoyed it.
    Tom

  • @TomsTechniques
    @TomsTechniques  11 ปีที่แล้ว

    Just remember that those depth of thread charts are theoretical. The only way to determine the proper size of a thread is to measure the pitch diameter. I get the impression that many new machinist tend skip that step, relying on the charts to determine the size of the thread. Thread wires or a thread micrometer are a necessary tool to have when cutting screw threads.
    Tom

  • @KeyWestBluesX
    @KeyWestBluesX 10 ปีที่แล้ว +1

    i definitely admit that blew my doors off--it made me feel like i never knew anything about grinding a thread tool

    • @TomsTechniques
      @TomsTechniques  10 ปีที่แล้ว +1

      Theory alone is pretty darned boring, but when applied in a demonstration it's almost tolerable. :)
      Thanks for watching!
      Tom

  • @TomsTechniques
    @TomsTechniques  11 ปีที่แล้ว

    Yes, the tool will work for internal or external threads. The difference is that you'll likely need to grind a smaller tool for internal threads so it will fit in a boring bar and inside the bore of the thread. I normally use 3/8" bits for external threads and 3/16" bits for internal.
    Tom

  • @stuarth43
    @stuarth43 4 ปีที่แล้ว

    may I offer a suggestion, hold the tool in the vice then with the FLAT of the disc on a 4 or 5 inch angle grinder rough the tool out, this is fast accurate, your vid was very helpful to me, btway you will not burn your fingers this a ways Remember 55 degrees for unc whitworth

  • @TomsTechniques
    @TomsTechniques  11 ปีที่แล้ว

    Thanks, I'm glad you like them. It was a rocky start on these three, but I think they are now as I intended and I'm ready to move on to part four and make some chips. I'm out of town this weekend but will be back at it next week.
    Tom

  • @RaysGarage
    @RaysGarage 11 ปีที่แล้ว

    Excellent lesson Tom, thank you very much! Everytime I view your video's I realize how much I don't know about machining, keep them coming, and thanks for sharing! Ray C.

  • @TomsTechniques
    @TomsTechniques  11 ปีที่แล้ว

    Thanks Rob, that's good to hear. My goal is to make this stuff easy to understand AND remember.
    I'm not sure how the commercial thing works, but watching it has to help!
    Tom

  • @IH1940HAY
    @IH1940HAY 11 ปีที่แล้ว

    Would it be possible to use the same tool to cut both the external and external threads, that seems like it would make for a perfect fitt. Other grinding two "form" tools need to be a perfect match.

  • @chrisstephens6673
    @chrisstephens6673 11 ปีที่แล้ว

    I totally agree, theory and practice don't always agree but they should be pretty close. In this case disagreement could result from the difficulties in grinding a tool to "micron" accuracy in a small shop environment. I, for instance, will often go to theoretical depth using a tool with a small flat, then widen the thread by use of the top slide (set in-line with lathe axis) till the nut fits if I have it, or use thread mic or wire-wrap if I only have an original to copy or a book to follow.

  • @shehzadali3886
    @shehzadali3886 3 ปีที่แล้ว

    What a amazing toms

  • @chrisstephens6673
    @chrisstephens6673 11 ปีที่แล้ว

    I am pleased you raised the issue of a flat on the tip of the tool to strengthen it, but the real need for it is to allow the machinist to use depth of thread charts, for they are all based on having such a flat (or radius for Whitworth threads but that is a whole new ball game)

  • @kingjamez80
    @kingjamez80 9 ปีที่แล้ว

    Great video, thank you Tom! I'm going to go grind a HSS threading tool right now for my Mini-Lathe.

    • @TomsTechniques
      @TomsTechniques  9 ปีที่แล้ว

      That's the spirit! There is nothing like getting your hands dirty when learning a new skill.
      Tom

  • @aintgonnahappen
    @aintgonnahappen 9 ปีที่แล้ว +1

    You make a highly skilled task seem attainable. Thank you!

    • @TomsTechniques
      @TomsTechniques  9 ปีที่แล้ว

      aintgonnahappen
      It absolutely is attainable. All it takes is some basic information and lots of practice. I provided the info and the rest is up to you.
      Thanks for watching.
      Tom

  • @brcisna
    @brcisna 7 ปีที่แล้ว

    Tom, Mentioning. Was lucky enough to find a couple of good PDF files for my particular lathe that another owner of the same lathe I have, had posted for download. Trying to get my head around how to calculate which gears i need meshing to get the desired 5/8"-18 threads /inch (fine) on my lathe. The PDF provides an updated threading chart that corrects mistakes in the 'factory thread chart" that is embedded inside the end cover. The lathe is actually built by Atlas Press with the "Craftsman" badge on it. 12x36". Needless to say it is pretty limited but has served me well for my simple needs. Even the wording in these old printed 19xx? manuals sound like british speak to a degree. Thanks.

  • @kenzpenz
    @kenzpenz 11 ปีที่แล้ว

    Wow, had I not witnessed this tool grinding myself, I never would have believed it. Holding that tool steel to the grinder takes a bunch of experience. I have sent a few pieces of metal, like small bolts flying over my shoulder and causing the dog to seek shelter. You sir are indeed a pro. I'm hooked on your videos, so keep em coming. Oh yes, the four minute attention span applies to me, but I did hang in there and learned a lot. Great sense of humor, reminds me of my Army days.
    Thanks
    Ken

  • @dochollowood5763
    @dochollowood5763 6 ปีที่แล้ว

    I don't think this guy has any idea how much skill he has with that very well balanced grinder - and it appears he has the stem dna asbestos fingerskin upgrade from the local doctor lab... ;-)

  • @harpalwalia
    @harpalwalia ปีที่แล้ว

    Nice 👍

  • @brcisna
    @brcisna 7 ปีที่แล้ว

    Thank you for the multi-part instructions on cutting threads on a lathe . Have had a west bend lathe in shop for many years as a hobby usage piece. Now I want to actually use it for cutting threads. Need to cut threads on a custom made bottle capper shaft for the capper bell piece i'm engineering. Very nice detailed info down to getting a good understanding of calculating the actual thread setup,along with manually grinding a native tool bit.. Thanks, Tom.

  • @bajrangishidhartmech.7743
    @bajrangishidhartmech.7743 4 ปีที่แล้ว

    Superb

  • @LeifMaginnis
    @LeifMaginnis 8 ปีที่แล้ว

    Very thorough, good explanations.. great stuff.
    I've been using carbide inserts and never realized the economy and utility of HSS tooling, thanks!

    • @TomsTechniques
      @TomsTechniques  8 ปีที่แล้ว

      +junglemap
      Inserts definitely have their place, but for the hobby machinist, HHS is usually the better option.
      Thanks for watching.
      Tom

  • @muhammadshezan3949
    @muhammadshezan3949 5 ปีที่แล้ว

    Hello

  • @RollingEasy
    @RollingEasy 3 หลายเดือนก่อน

    Tom.... I'm beginning to wonder whether or not the compound should be set at 90 deg minus the Helix angle?? Common practice says to move the single point at 60 or 60.5 but I'm now questioning that. I've done a lot of threading as per standard but gut feeling is saying to examine that compound angle and maybe who knows? I understand the argument about the tool cutting on the leading edge but if the tool is set correctly to the axis, ANY compound angle.... ANY angle, is going to to cut a thread. Only Depth will be reached after probably too much metal is removed sideways to get there. However, what's happening with each turn on the compound is that the Lead Screw to Spindle Ratio is now messed around minutely. This does not happen on the so called 90 deg plunge threading. The lead (and Ratio), remains exactly the same with every pass.... Even if there are 100 of them. The other thing is that if you view a thread from above with the 60 deg tool in position, it looks for all money that it should move forward directly on the Helix line..... ?

    • @TomsTechniques
      @TomsTechniques  3 หลายเดือนก่อน

      Plunging straight on puts excessive load on the cutter. It would be fine on light metals, but tool steels would break off the point of the tool. I rough cut the thread with the compound ar 60°, then plunge straight on for a light finish cut.

    • @RollingEasy
      @RollingEasy 3 หลายเดือนก่อน

      @@TomsTechniques I'll agree with you on the plunge for the finishing cut. Until I can prove it to myself otherwise, I'll stick to now believing that while compound cutting is good to get 95% of the thread, its the final plunge which happens to deliver the thread geometry as it should be at the end of the job.
      My CADD is not good enough for me to model a thread being cut but its something I'd love to see and done with some very powerful software. I just have a hunch it would shed a new light on threading set ups. Just a hunch.

  • @robertsawyer1464
    @robertsawyer1464 ปีที่แล้ว

    How do you get close to a shoulder grinding tool to the center of HSS blank?

    • @TomsTechniques
      @TomsTechniques  ปีที่แล้ว

      I guess the answer would be, you don't. But if you offset it to the left, how would you get close to a shoulder on the right?

  • @billybonewhacker
    @billybonewhacker 3 ปีที่แล้ว

    Wait till you get your caught finger in that wheel ,. You'll change that tool rest theory

    • @TomsTechniques
      @TomsTechniques  3 ปีที่แล้ว

      Fifty years of practice says that as long as the rest and guards are properly adjusted, tool bits and fingers will not get "caught" on the wheel. Friction burns cans still occur, but doing that once or twice will teach you not to do it again.

  • @TomsTechniques
    @TomsTechniques  11 ปีที่แล้ว

    Thanks, I'm glad you are enjoying it.
    Tom

  • @arkansas1313
    @arkansas1313 10 ปีที่แล้ว

    Tom, very nice tool forming!
    Thanks for the lesson....13

  • @Okie-Tom
    @Okie-Tom 5 ปีที่แล้ว

    Very good demonstration on grinding the tool bit. Thanks, Tom

  • @liyawei
    @liyawei 9 ปีที่แล้ว

    Thank you for the threading tutorial
    Regards

  • @Raven1oh1
    @Raven1oh1 8 ปีที่แล้ว

    Very well described instructions!! I noticed at the * minute mark when you moved to the fine wheel, the top of the cutting tool had been ground. What angle & why. Thank you in advance.

    • @TomsTechniques
      @TomsTechniques  8 ปีที่แล้ว

      +Larry .Rangen
      Thanks Larry.
      I always touch up the top of the tool bit just to clean it up. Don't know that it improves the cutter in any way, but it does make me feel better. :)
      Tom

  • @paulgreenlee190
    @paulgreenlee190 4 ปีที่แล้ว

    I learned a lot watching your series on cutting threads and making a nut to match. The Helix angle degree and width was an eye opener. What about cutting ACME threads, I looked in the Machinist Hand Book and the illustrations show an angle such as the Helix angle. I don't know much about square threads but shouldn't all threads have a pitch and helix angle? I'm a hobbyist, retired, and learning. Thanks Tom.

    • @TomsTechniques
      @TomsTechniques  4 ปีที่แล้ว

      The pitch for any given thread is one over the number of threads per inch, regardless of the thread type. The helix angle is determined by the pitch. A higher pitch (fewer threads per inch) equates to a larger helix angle.
      Acme threads are fun to cut if your lathe has good rigidity. Square threads are pretty much obsolete because an Acme is much easier to cut and nearly as strong.

  • @samspade2612
    @samspade2612 10 ปีที่แล้ว

    Yes, like you said there are plenty of videos covering this discipline but as you also said yours will be a bit different. I watched yours starting at 1 and I must say they're absolutely stellar!

  • @domenic5136
    @domenic5136 3 ปีที่แล้ว

    It looks like you put a relief angle on top of the tool.

    • @TomsTechniques
      @TomsTechniques  3 ปีที่แล้ว

      No, the top is flat. I may have touched the top surface to clean it up, but it's still flat.

  • @MrShobar
    @MrShobar 9 ปีที่แล้ว

    Nice job. That tool will work well.

  • @erniehenshaw4065
    @erniehenshaw4065 4 ปีที่แล้ว

    You just said it Thanks.

  • @tezfair9629
    @tezfair9629 8 ปีที่แล้ว

    Superb information. As a new comer to engineering I have watched a lot of videos, but I can't recall any talking about the helix. Thanks for taking the time to do these videos.

    • @TomsTechniques
      @TomsTechniques  8 ปีที่แล้ว

      Thanks.
      It's not always necessary to consider the helix angle, but it is good to be aware of its existence.

  • @takuya7523
    @takuya7523 10 ปีที่แล้ว

    If the tool rest was for resting hands then it would suppose to be bigger, wouldn't it?

    • @TomsTechniques
      @TomsTechniques  10 ปีที่แล้ว +1

      But what if you happen to have really small hands? Then what?
      Use the rest however you like. I'm just demonstrating the way I use it that doesn't require the rest to be readjusted for each of the various angles on a tool.

  • @JosephDAndrea0121
    @JosephDAndrea0121 10 ปีที่แล้ว

    Could you put layout dye on the tool than using the thread gauge and a scriber scribe two 60 degree lines to use as a guide?

    • @TomsTechniques
      @TomsTechniques  10 ปีที่แล้ว

      Joseph,
      You could, but it would probably burn off with the heat from the grinder. After you grind a few bits, you'll find that it's pretty easy to just grind and check until you get it right.
      Tom

  • @jamesmorikawa453
    @jamesmorikawa453 9 ปีที่แล้ว

    Great video. Thanks!

  • @TomsTechniques
    @TomsTechniques  11 ปีที่แล้ว

    Thanks Ray!

  • @aldimmett
    @aldimmett 6 ปีที่แล้ว

    Tom, I'm confused about the helix angle. You showed, 3 ways, that the Helix angle was 2.5 degrees, but said that when cutting steel it should be about 5 degrees. 2.5 added to the lead side and 2.5 removed from the trailing side. Am I misunderstanding you?

    • @TomsTechniques
      @TomsTechniques  6 ปีที่แล้ว

      You are confusing the helix angle with the clearance angle. The leading side of the tool will need to angle 2.5º for the helix of the thread, plus another 5º for clearance under the cutting edge, for 7.5º total. The trailing side needs to angle 2.5º the other way to follow the helix angle. Let's call it -2.5º. Add 5º to that for clearance and you end up with a 2.5º angle on the trailing side. Remember, the trailing side will be angled less because of the helix angle of the thread. All of these angles are measured from vertical if that helps to clarify what's going on.
      Tom

    • @aldimmett
      @aldimmett 6 ปีที่แล้ว

      Thank you so much for answering my question. I'm a real newbie and appreciate your response.

  • @erniehenshaw4065
    @erniehenshaw4065 4 ปีที่แล้ว

    What grit is that wheel Tom.

    • @TomsTechniques
      @TomsTechniques  4 ปีที่แล้ว

      I normally use 100 grit for smaller tools/bits and 80 for larger ones.

  • @SuperTruck35
    @SuperTruck35 8 ปีที่แล้ว

    You teach very good, the best video i have seen on cutting threads. i would like to learn more from you

    • @TomsTechniques
      @TomsTechniques  8 ปีที่แล้ว

      +SuperTruck35
      Thanks.
      Keep watching, there is much more to come.
      Tom

  • @davidclay1362
    @davidclay1362 10 ปีที่แล้ว

    Its your kind of video that makes youtube useful

    • @TomsTechniques
      @TomsTechniques  10 ปีที่แล้ว +1

      Alright, I'm useful!
      Thanks David.

  • @snteevveetns
    @snteevveetns 9 ปีที่แล้ว

    Your experience shows! Great videos.

  • @Canon060009
    @Canon060009 4 ปีที่แล้ว

    Thank you Mr Tom. It’s a great video how to use protractor to set the angle 150 degree to make the right 60 one on the hss bar. Previously I have to use the pen to mark the 60 degree on the hss bar, and it’s so difficult to know It’s right or wrong properly. Thank you so much.

    • @TomsTechniques
      @TomsTechniques  4 ปีที่แล้ว +1

      Just estimate the first angle, measure it, and correct it. There is no need to try to mark anything.

    • @Canon060009
      @Canon060009 4 ปีที่แล้ว

      Toms Techniques The main issue is use the protractor to measure correct angle.

  • @dirtyharry793
    @dirtyharry793 11 ปีที่แล้ว

    Thanks Tom, a GREAT primer!

  • @olivierTUBO
    @olivierTUBO 11 ปีที่แล้ว

    Great video, thank you!

  • @lodhiautos9761
    @lodhiautos9761 7 ปีที่แล้ว

    Thank you Tom for your gift of this technical video.

    • @TomsTechniques
      @TomsTechniques  7 ปีที่แล้ว +1

      You are very welcome

    • @lodhiautos9761
      @lodhiautos9761 7 ปีที่แล้ว

      Tom its my pleasure to have a reply from yuor good self.

  • @mickeybetty
    @mickeybetty 6 ปีที่แล้ว

    I'm interested in square threading some i' hardwood dowel.

    • @TomsTechniques
      @TomsTechniques  6 ปีที่แล้ว

      It'll take a very sharp tool with lots of clearance, but it can be done.

    • @mickeybetty
      @mickeybetty 6 ปีที่แล้ว

      I assumed Square threads were required for wood - it looks like a false assumption! Building a simple wall loom with wooden screw tensioners.
      I'll check out some in-between thread options - much thanks for your input.

    • @TomsTechniques
      @TomsTechniques  6 ปีที่แล้ว

      Acme threads will work as well and are a LOT easier to cut.
      Tom

    • @mickeybetty
      @mickeybetty 6 ปีที่แล้ว

      I hear you loud and clear - can't wait to get started! thanks again and best wishes...

  • @SuperShannon4444
    @SuperShannon4444 9 ปีที่แล้ว

    This is old school new school is better they make carbide inserts with these you can obtain greater accuracy the tool is only as good as can be measured and not likely to be used for cutting class threads that require tolerances in the millionths this is also known as blacksmithing

    • @MrShobar
      @MrShobar 9 ปีที่แล้ว +1

      You aren't cutting "in the millionths" with the equipment shown. Or even measuring to this degree with the equipment he has. I've hand-ground HSS for regular and acme single-point threading and have had no problems, provided you pay attention to detail. I often use inserts, but the life is limited.

    • @SuperShannon4444
      @SuperShannon4444 9 ปีที่แล้ว

      MrShobar no offense ment to his method I learned this 25 years ago and have hand ground countless numbers of HSS tools for all applications just saying that there is a new school of tools and that this is blacksmithing I've done it

    • @TomsTechniques
      @TomsTechniques  9 ปีที่แล้ว +1

      Shannon Dustin
      These videos are intended for hobby machinists who are operating with a limited budget and limited machinery. Carbide tooling is very useful in a high production commercial application, but is neither productive nor cost effective on light hobby type machinery. High speed steel is much less costly, much more forgiving and easier to work with than carbide. And BTW, I can hand grind a HSS threading tool that will cut a thread every bit as accurate as a purchased carbide insert.
      Tom

    • @SuperShannon4444
      @SuperShannon4444 9 ปีที่แล้ว

      If your cutting mat. that is free machining but not going to hold up against stainless

    • @TomsTechniques
      @TomsTechniques  9 ปีที่แล้ว +1

      Shannon Dustin
      Sorry Shannon but that is simply not true.Stainless steel was introduced at the turn of the century and cemented carbide didn't become available until the late 20's. That means that ordinary carbon steel tooling was used to machine it in the interim. Carbide tooling definitely lasts longer than HSS, but it isn't the only tooling that will machine stainless steel.
      Tom