Inertia Friction Welder for Aerospace Component - Model 480B
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- เผยแพร่เมื่อ 11 ส.ค. 2016
- This model 480B, 425 ton (850K lb max., 3.8K kN max.) forge force inertia friction welder has a 1000 max. RPM rating and can weld 42 in sq (27,098 mm sq) max. tubular area. This machine is designed to weld jet engine components typically made from titanium or nickel-based heat resistant alloy.
Rotary Friction Welding is a solid-state process in which one part is rotated at high speed and is pressed against another part that is held stationary. The resulting friction heats the parts, causing them to forge together.
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In some parts of the video the audio wasn't maxing 95 db, I really think you should increase the volume a bit more
Lmaoo
Lol
This music is way too much for whats going on, jesus
I had to turn it down.
I feel like the boy finally gets to kiss the girl at the end of a romcom
you never realized did you?
@@dcgeeked8917 realized what?
1:58 - You'll thank me for saving you 2 minutes of your life.
Too late, most of us watch the video before see the comment
Thank you sir... Much appreciated...
what would be nice is to explain why they are taking so damn long to getting around to the business of putting the metal to the metal so to speak, I mean is it time to ramp up the RPMs or something? and why so much weight to such a large unit then that takes so long to get busy spinning at the right speed? is it needed to avoid it slowing down due to friction buildup? I get the reason why it is done so deeply with a thick layer pushing out, (push out impurities, which means if they had cleaned this stuff carefully under argon, the amount of waste could have been avoided. as well as need to have the centrifugal force to keep it spinning at the rate needed when the friction started building up) also if they typically use this on titanium, that argon environment could be used after removing the oxide layer that passivates on the titanium surface, so that less waste of such a hard to process material (ie get the impurities out of it that make it more of a rock than a metal) I used this on steel with aluminum, no argon and got about as good of a bond as you can expect (the aluminum on aluminum from molten ingot to extruded part so about as strong as aluminum can be, was as strong of a bond as the one between the iron and aluminum to make my rod with a slice of iron going through it (long story but basically the short is I needed a freely spinning shaft that had a section of magnetic absorbing material but the rest was non-magnetic so that the magnetic field did not freely flow through the hole the aluminum passed through)
Thanks brother
Thomas Anderson u talk to much
That was a hell of an intro, followed by some Windows movie maker from 2007.
can it run crysis
Jerr Bear what? 😂
Jerr Bear maybe on its lowest graphics setting, but that's still a stretch
Today we have a remastered version it seems.
P
P
my friends (>30 ppl) and i enjoyed it. thank you
slm kralicem
OMG you would think thy where trying to get a Grammy. The dramatic walk to the control panel face palm. I have been a machinist for almost 20 and I have never walked to my machine like that.
Friction welding allows dissimilar materials to be joined. This is useful in aerospace where it is used to join aluminum to steels.
how is that not corrosion city?
But look at that logo animation! What a marvel :)
Jaroslav Novotny what program did they use for the animation?
Not sure
YT should keep the algorithm this way
Poor guy at the welding station has to listen to that music everytime he's doing a weld.
SKIP TO 1:57
LetsBeClear thx
I'll wait for the harbor freight flux-core version
Mint
Ohhhhh, Now i know that Friction Welding means zooming into a spining object and watching it.
Thanks Video!
my thoughts, not that anyone cares or should: this video is nearly 2 minutes longer than it needs to be. The truly impressive feature in this video is how quickly that massive spinning wheel stopped.
this is why u install SponsorBlock
I think this kind of welding is as strong as the original part, i meant like before the welding, the whole part is connected, unlike conventional weld
Probably why it’s meant for aerospace engineering lol
How is this trending lol?
Exoluh its clearly the newest trend
Exoluh they payed for it
What are you talking about?! All my friends watch friction welding videos.
What if we put a glowing 1000 degree knife in it?
Just don't
photoshop it to look like it's hot
Every Trending videos comment box.
"OMG WHY IS THIS TRENDING"
Fuckin 2017 starting to be a meme.
Dilbert: Couldn't we just machine it from a single piece to begin with?
Was thinking the same, but apoarently this allows different materials to be welded tigether that you normally cant. Like aluminum and steel
Seems really useful....
Awesome vid
Great video, thank you.
First Google with the annoying ads now Google with the stupid trending section. However this video is satisfying
you know for when you need a room sized machine to stick two small disks together.
funny, but you need it because in space (what this is meant for) there is no oxygen.
amrick but don't things weld together in space just by touching each other?
+Noe Alvarez, Cold welding (which is what you're describing) requires microscopically perfect contact between two microscopically perfectly clean surfaces. Friction stir welding has low manufacturing cost and more reliability.
Noe Alvarez it’s spinning and making friction
Fucking beautiful just the way it creates friction WoW, so amazing 10/10. Would recommend to your culinary proffesor.
Must impressive video (the interesting part anyway), because music was less than impressive (I would have rather liked to hear the noises during the operation!) and a minute of the foreplay could have been edited out, but I'll refer to this video to demonstrate what happens if you forget to install the Key in a tapered Axle to Drum-hub joint on the rearend of a sixties Volvo, when reassembling after doing a Brakejob...then ignore the noises...! Cheers
my welder works with all the friction from my relationship
Lw Mark legitimately funny
um N um fun
Second comment
most intense video on youtube
Play the music a little louder and I might be able to hear it.
Never thought this many people were into welding
Really? That huge contraption for merging two pieces of metal
Daniel harman its used to weld in space as there is no oxygen
Xrecon2004 oh very cool. Thanks!!! I missed that
muffinluveruuu oh trust me i did but somehow they plan to
Daniel harman This is not meant to be used in space. The description started the production of a jet engine part. Also Aerospace encompasses all flying machines, space vesals included.
I was asking myself the same question but then realized this machine creates a far more faster, efficient, cleaner and more reliable weld for large equipment. Especially when the perfect weld is needed for aerospace technology.
I think I've got one of them in the back of my shed somewhere
never clicked the mute button so fast
I'm surprised the title wasn't WORLDS MOST SATISFYING VIDEO
cool stuff, kill the music please
Neat!
Way better than stick, mig, tig, or any other type of welding there is.
How in the actual fuck is this possibly trending? Its not possible!
how do you calculate upset lengths?any formula or charts available?noscope 360 xxxxxxx
japan is trying to build best and good friction energy to build better energy consuptions in the world.
2:33 this how sonic gain his power to be fast well gotta goooooo
I friction welded a boring bar sleeve to a part once but it wasn’t intentional. Lol
#25 on trending with not even 6000 views.
Christian Santas Total views doesn't matter, it's how quickly it's rising over how short of a time period.
Looks like the trending page is different for other users, it's probably a mix of very popular trending stuff and some things trending from your past searches and history
Ahmad Ibrahim which is dumb, that's what the homepage is for
longer than it needed to be
why the crap is this trending??? 23k views posted on August 12th
TH-cam WHY AREN'T YOU DOING YOUR JOB ANYMORE!!!!!!?!?!??!?!??!?!?!?????!?!?!?
2:00 to see what you came here for.
Really cool. But couldn't that part have just been cut out from a solid block?
Not if you're trying to weld two different metals together
trending my ass! some TH-camrs blink and have more views than this in less than 3 minutes
Views != trending any more and it never should have. Shares matter more, which is exactly how it should be. What also plays a part is how popular the channel's previous videos were compared to the one that might be trending. If a top youtuber gets 200k views in a day but some channel with 14 subscribers gets 50k and 200 shares, the 50k one is considered to be trending.
I can imagine everyone quoting that Infamous quote from Bill Nye the Science Guy, "inertia is a property of matter. BILL BILL BILL BILL BILL BILL BILL"
Yeah, that el do it
do you know the worst way to die and how just get stuck up into the black whole matters to be in well performed .
when brakes heat up to the point of melting
So one Side spins against the other Side, with Friction melting the 2 Pieces together ?
Yup
What temp is psi reduced?
Wait, so when the metal is welded wouldn't it make the other part rotate too?
The chuck. The round part holding the cylinder has a clutch to allow or stop rotation.
CRAZY.
were there a gap between the two surfaces in the first 2 minutes or were they toching each other until the heat increases and melt them together?
that intro🫦🫦🫦
so that's how you join two plumbis'!
So its only able to work on parts that fit in that grove? I wonder what part that is a part of... maybe engine or something...?
YodamboY nah the centra part can be changed to suit and size of job really that's just got one in for a drive shaft of a jet engine
waiting for resonance cascade...
What is the purpose of this?
but why ?
I know only today about this..
They could've chosen better music than the ITT Tech theme song…
Solomon Cornish lol
WHAT?! WHAT DID YOU SAY?! I CAN'T HEAR YOU OVER MY WELDING MUSIC!
Would it not have been less trouble to machine both pieces as one rather than two and then welding them together?
Why make us wait two minutes watching a revolving shaft?
so this is just friction and pressure?
Brain Storm pretty much yeah.
What is this?
TH-cams trending algo is fucked.
#total #motorcycleart #🧠 #50cent
good jop
I've always why we couldn't mine tunnels using this method. Turn rock into lava, use lava to create smoothe tunnel as it cools
see...for "aerospace" used
Kto od prof. Chrisa ? 🤣
How strong is a friction weld? It’s a cool idea, but I am curious how much the two metals actually blend?
Its very strong actually. Its about as strong as a normal weld but it has specific upsides that makes it more applicable for certain uses
As strong as step sister getting stuck in the washing machine.
@@GhostOfSpartAAA what’s that even mean?
Ah .... one question? Why?
looks like a giant lathe to me.
Themonsters546 that's pretty much it but with a massive flywheel at one end and a fixed chuck at the other. Lol
why is this on your trending youtube
1:59 You're welcome
Why no shielding gas?
No melting, hence no shielding gas required.
AL KABIR POLYTECHNIC SE VIEWS A RAHA H TUMLOGO so be thankful to us
That's a whole lot of machine just to squish some metal together...
so TH-cam broken or hacked man wtf
That forplay tho
hot
Beter one
as of right now there only 83 comments
Wow! The moment it rushed into the other metal!
Wait. Why not just make the final product from one piece of stock instead of making two smaller pieces then having to do that?
monto313 Because then you would have to cut the single piece before welding it back together. Starting with 2 pieces saves a step. When you spend the amount of money it costs for these machines, you think ahead about those kind of things.
Believe me.
monto313 this process allows two dissimilar materials to be welded together so it makes components cheaper by only using high grade steels where needed and lower grade steel for other sections.
Now that makes sense. Thanks for answering.
Seems like overkill?
Lisa Clooney not really. If its for building cars, sure it will be overkill but its used for space where you need to make sure its are tight
@ 2:01
“Now kith…”
Sad child of engineers playing with their machine toys instead of dolls
Music does not fit.
The music was highly unnecessary.
because there's no way that piece could not have just been machined from a single piece of stock. :rolleyes:
why is this trending ??
Ok then
can we blame reddit for this one?