THE MAKING(English Version) (314)The Making of Steel Balls
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- เผยแพร่เมื่อ 17 พ.ค. 2024
- This edition of the series of programs explaining the technology used to produce items that are familiar in our daily life features ‘Steel Balls’. A bicycle wheel spins smoothly because the wheel axle contains ball bearings. The steel balls inside the ball bearing must be close to perfectly spherical. The program introduces the production method of high-precision steel balls with a margin of error of less than 0.1 micrometers.
- วิทยาศาสตร์และเทคโนโลยี
As a retired mechanical engineer, I've learned a helluva lot about all kinds of bearings. The first thing I learned was that there's much to learn about them! Until I watched some TH-cam videos on their manufacture *after* retiring, I often wondered how they were made. This video is the best I've seen!
Note that this video features a bicycle hub for example. I've invented & prototyped three different hub-based Continuously Variable Transmissions for bikes, each of which uses bearings in novel ways to achieve the continuously variable feature.
We so often take for granted the importance of bearings until we imagine our technological world without them.
Engineering is something they never offered at school as a career, annoying as I think it would have appealed to me. I had no idea it existed, working class gals don't get told lol
Hi
This type of awareness is needed in pre engineering studies to create the zeal in young minds.👌🙏
Being able to create those little balls altered civilization more than we can fathom. But it all leads back to the invention and evolution of the lathe; which has been transformed by what it created, which transformed what it could create, and so on…
It is interesting to see how important lathe technology is in this video. It’s all over the place-not just in what gets manufactured, but also in the creation of what does the manufacturing.
Fantastic video!
@@carlodave9 Good point!
I never thought I would spend 14 minutes watching how steel balls were made, but I'm glad I did. This is an amazing insight into the manufacturing process. The videography is superb. When I saw the subtitle " flashing",. I expected to see a guy in a dirty mac appear. Hats off to to the guys who invented the machines to do, these precise tasks. It is worth noting, however, that it still takes a human to but the balls in a box.. Well done on this very informative video.
E ddr
Well, you just give the employer a tip to replace a worker with more machines😀.
That man must realize he is only there because a machine would be more expensive than him.
The mechanical engineer coming out with this idea of manufacturing is indeed a true talent.
takes one to know one
I suspect it was incremental. I suspect initially they were not even burred.
I learned how to rebuild the rear ball bearings on my bike and wondered how they were made. Now I know; thanks for a great video!
Incredible technology for such a simple thing that we take for granted.
Imagine the guy who invented and designed the machines to do this!
@@HobbyOrganist ...and the cost of development.
@@stefeniedavidmusic Well I think most of this technology and the machines to do it were from the 19th century, they had ball bearings in the 1800s so someone figured out how to do it back then, the process and machines being improved since then
Victorian Sculptures actually the first ball bearings where made of stone and used in the Roman Empire and we have been making them better ever since. The emperor Nero had a room that spun around on bearings made of stone
you should see the machines that made the fabrics in your clothes. those will blow your mind
Fascinating! I was replacing the bearings in my bicycle wheels when I wondered how they actually made something so precise, strong, consistent and in massive quantities. Now I know. Thanks!
Manufacturer of sputtering target, Email:emily@tianbometal.com / emily18392703515@gmail.com Website:www.bjtianbometal.com / www.tianbometal.com Phone: +86 18392703515(Whatsapp/Skype/WeChat) ,welcome for your inquiry.Thank you.
During WWII, one of the main targets were ball bearing factories. Don't live near one!
damn that was the first time you looked at the human world ....and said...."Hey I should fucking pay attention to things I use" Thanks for sharing dumbass
One of the most interesting and informative 'How it's Done' videos I have seen - and there are some good ones!
I think factory tours are fascinating. The footage and graphics here are very informative. Thank you!
I really appreciate the perfectionism of the whole process. Thank You!
i hope so, its one of the most important things to get right, the whole world depends on ball bearings for damn near anything with moving parts
you know those cheap fidget spinners? they don't spin for long because of cheap bearings.
Thank you folks for making this video! It's something I've always wanted to know, especially the "centerless grinding/lapping" they do to make them so perfect and mirror-like.
Sorry to be off topic but does anybody know of a method to get back into an instagram account..?
I somehow forgot the login password. I would appreciate any assistance you can give me!
@Skyler Axl Thanks for your reply. I found the site on google and I'm trying it out now.
Looks like it's gonna take quite some time so I will reply here later with my results.
@Skyler Axl It worked and I now got access to my account again. I am so happy!
Thanks so much you saved my account!
@Izaiah Jericho You are welcome :)
It's amazing how people came together to design and manufacture these machines to make the final product. I thank you and my bicycle thanks you.
Back in the eighties and nineties, I worked as a machine setter/operator, for an engineering company called Sileby Engineering. We used similar cold-forming machines made by a company called Malmedie. We made valve spring retainers and sump plugs for the automotive industry. This is a trip down memory lane to see these machines working.
Great video !!! No talking , to the point, great pics. Hope you people are making more educational vids; you got it together.
Yeah, this was definitely made by the Japanese. I like these kinds better too.
super
This is a very good video. The full speed and then slo-mo to stills is very easy to follow. I always wondered how they made those critters!
I am just as impressed with the soundtrack for this video as I am with watching the process of the steel. . . . .upbeat, new age futuristic digital tones. Thanks for this video.
kinda proggy! I'm a musician and I love it. Kind of inspirational
This soundtrack is fire
WHAT IS THIS TYPE OF MUSIC CALLED/ WHAT IS THIS SOUNDTRACK J NEED IT IN MY LIFE
We take these for granted way too much. They're everywhere making so many things possible.
Love this machinery it is amazing considering the number of material balls in many materials the world utilizes each day. We just love to watch and learn all of these great maker techniques.
Thank you for sharing this.
Lance & Patrick.
You'll notice in the video here that after lapping, the balls are air-dropped on to one another. I was told that Timken does NOT air drop their balls after lapping because the impact between the very hard surfaces damages them, causing microscopic dents. Consequently, Timken drops them into an oil bath so the impact with other balls is kept to a minimum.
Excellent and comprehensible. The slow-motion and graphics are a great help. Nicely done!
The most informative steel ball manufacturing video I've seen yet.
Finally, an English version!
Very well done, some quirkiness, charming.
Now I can make my own ball bearings.
A channel like this could've saved both me and my dad a lot of headache. Lol, I was a curious child, with so many questions...so many questions and I won't even get into my 'taking things apart' phase. Again, so many questions. Thanks for posting.
”Hard, strong, steel balls are required.” Ain’t that true about life.
This is why I clicked on the headline. When I saw the thumb and the title, I said to myself: "There's gonna be some funny comments there"
@@cinegraphics There are things in life which cannot be resisted. And after all, what ist the internet good for?
@@herwighuener3256 well, there are many uses of internet. For example, serious admirers of cinematography may visit certain video sites.
I can't post a link because YT bans all the links to pron sites. Even the well established ones.
"WE got the hardest balls of them All!"
I would have NO fear of Chuck Norris if I had a pair of those.
Don't I know it brother
Thanks, the high quality video and animation. Really helped it make sense to me. Look forward to seeing more of your videos.
This is a great video. It's explains the process perfectly and it's very well made.
I have often wondered how this is done ,nothing to what i thought how it may be done. Brilliant stuff ,hope you have more brilliant stuff in store.
I literally haven't watched the video and just came here straight for the comments when I saw the Tittle of the video. Gold. Carry on everyone.
These marvels of precision and mass production make our world possible. Thank you for showing me how they are made 👍👍👍
I was involved in making tooling for ball bearings years ago. One of thousands of jobs our little header die shop did.
The dies with the half spheres have carbide inserts that are pressed under high pressure in the die block.
As these inserts wear they can be recut and ground to be used over again.
The working surfaces are lapped and ground to a mirror like finish.
The grinder used 2 different grits of wheels to get to the finish required on just the face of the die.
I used 12" diamond wheels on the surface grinder.
It was quite an involved process to make the tooling and the more precise the tooling the less work was needed for the secondary processes (grinding and lapping).
It would be fun to see the processes used to make the tooling ....just another job at our shop but most have no idea
what it takes to do it.
Very interesting. I always thought t h e were nickle then chrome plated for the shiny finish and surface hardness.
@@xltoth I'm referring to the working surfaces of the Dies.
@@HighGear7445 So, how to make the tool that's used to make a tool that's used to make another tool that's used...
@@dannichols6261 All figured out by man using materials in nature and then building upon the knowledge to make more efficient tools
Then eventually using the more efficient tools to help him build machines that help him be more efficient.and so on.
I guess the people who downvoted were thinking "the making of steel balls" was going to tell them something other than about the making of steel balls.
Some people are born with them, some people have to make them.
I mean, I thought it might be the making of Duke Nukem, but that would probably be on ph, not here.
Makes sense.
It's not that, the video is still easily understandable in 2x speed, the graphics and video quality is low, the music is dumb and it explains the dumb, obvious machines but not the complicated ones like "the ultrasonic waves used for cleaning debris" or it ignores the machine that cuts the rods inthe beginning but instead explains how rods ars lubricated🤦
It's still a great video that does what it's promised in the title but it could do it way better it seems like a 12 year old made the video.
I watch this to know how am i gonna making steel ball like gyro has in jojo part 7 steel ball run
This is something I wondered about many, many times and
now I know. Finally, a very good teaching video on youtube.
This is actually extremely complicated engineering.
Engineers never get the credit they deserve
this series is so facinating. I am learning so much about the world and how products i use are actually made. Gives me a better understanding and respect for them Would of loved it if they showed us things like this in elementary school. A different product each day. So by 6th we had a basic understanding of how hundreds of thousands of products are produced. To help us better understand are world and store bought items. Bet a lot of kids would find a facination for something they are interested in far earlier on and as such be able to learn more on it at an earlier age and give them a leg up on their future knowing what they love before they go into the work force.
I WANTED TO KNOW THIS PROCESS SINCE MANY, MANY YEARS AGO. FABULOUS. MANY, MANY THANKS.
YOU'RE WELCOME. NOW STOP YELLING.
Thank you for the very educational video. I'm glad TH-cam put it in my recommended list. Beautiful use of technology to make an essential component of our modern society.
Arigato, Gyro..
Teach me spin plewse
@@barito_o1662😊
Fascinating and something I’ve wanted to know for an age. Amazing how such a small and innocuous thing, that most of us never see, makes the world go round and why it was such an important factory target to put out of action during WWII. Without them nothing would work!!!!
Amazing how such a small and innocuous thing, that most of us never see, makes the world go round …………………. what? the Earth turns on bearings? well i'll be danged - two things ah dun lurned today
@@raymondo162 Yes, now you know!! The world is a giant bearing in the stellar mechanism of the Universe!!!!!
No doubt. You can't fight a World War without balls of steel.
Any machine shop was a big target in WWII but bearings are specialized. One shop can't just take over where another left off. Any machine shop can make an axle shaft etc with standard machine tools but highly specialized factories can't just shift their work to another shop. That made bearing factories and other highly specialized manufacturing plants particularly important targets.
@@apollomoonlandings I take your point, and appreciate that there are other reasons to distrust a country, but those alive in Switzerland today cannot be blamed for the policies during WWII.
Funny you mention this, every single time I've come across a ball bearing in my 20 years as a mechanic, I've wondered how the balls were made. I usually have a good sense of how things are made, but I couldn't ever really imagine this.
Amazing how much work goes into making a simple ball. Which itself is just a small component of even larger, more complicated machines. Human ingenuity is incredible.
im a mec and didnt know that a bearing was this compli to make
Not only that, but they can crank out thousands of them every minute with a high degree of consistency!
Martin Johncox think about the down time of the tooling. If the lapsing, deburring or any other tool fails yo achieve its scope due to wear, imagine the cost that translates to the 8mm ball
That was great, thankyou. I've always wondered how they are made so perfectly. Excellent video.
Fascinating and entertaining. Additionally, never have I seen a video with so many unintentional double entendres! 😂
This is a very interesting video for me as the factory in Japan used to be my customer and we sold the NATIONAL MACHINERY Ball Headers plus the monitoring equipment there. I have spent quite some time there about 30 years ago.
The marble machine X is looking great Martin, keep up the good work.
Love the Soundtrack. ....Great Production....mixing and mastering....Kudos.
So interesting, thank you. I hope to see more translated videos in the future for more people to enjoy. While I would love to learn Japanese, I don't have the time.
AWESOME DEMONSTRATION OF MANUFACTURING ; BRAVO ! 💥🔥😬🌈
Thank you! Learned something new.
So satisfying to watch the balls of steel go from slices of cable to shiny little perfect spheres. Thanks jstsciencechannel, nice video
6:54 "Hard, strong steel balls are required", here's a life lesson.
Technology > that someone who kick you in the balls
Testicle buster
Tusk
@@mikowave7115 Act 4
Unless you are Leftists. Then the opposite is required.
Fantastic! Learned something new today. Never thought about how the balls are made before much. thanks
Lovely Japanese neo-industrial smooth synth pop-jazz or whatever it is. Also the content is great!
They are SOOOOOOOO cute! It's nice to see how they are made!
The Making of Steel Balls should really be its own episodic TV series. This was only enough steel ball making to whet my appetite.
Thanks for posting. I always have been curious about how they were made.
Hey, my friend, hope I'm not bothering you, just want to share you another way to make big size of steel ball, hope you will like it, would you like to check it? th-cam.com/video/KDuZ3r36mCQ/w-d-xo.html
1:49 "Steel balls are made from wire rod called 'steel'" :D You have to love Japanese to English translation bloopers.
Meatballs are made from foodstuff called 'meat'
I’m sure they have all different words for steel, but it all gets translated to “steel” in American.
@@GO-ts1nu What about blue balls?
@@stanleysiele8056 I don't know what the balls are made from but they are made with weired rod
@@GO-ts1nu LMAO what??? nvm... I'll assume you mean what I think you mean.
I hope there will be more English videos like this.
Great job!
Something so small, is so important. It's very precise! Makes our world go round! Fascinating!!
"They are called 'raw balls'"
Ah yes, bringing back memories of my late teens...
we call them "blue balls" in Australia.
@@Starwithnonname Reminds me of my vasectomy many years ago...
Flashing them is the answer apparently
@@paulbrimble8204 They even have a machine for that. Imagine the guy who designed it: what are you working on now dear? I'm designing a machine that lets you flash balls. Doesn't the zipper already exist for that?
@Dok Nomis - LOL!
I must be a huge nerd, but I dont care in the least. Enjoyed this video. Keep them coming!
Excellent video. Thoroughly understood the various steps in Manufacturing the Steel Balls, Thanks for the efforts
Rod, lubricant, balls, heading, flashing, grinding, lapping.. The subtitles are inuendo treasure lmao
Just checking my notes here.. Lube the rod, give it a squeeze.. Flash your raw balls. Get them good and hot and grind them till smooth. Lapp balls for a bright shine. Then wash for presentation, because nobody wants dirty, oily balls.
Always wash your balls before inspection
*Strong hard balls are required*
Seems that demand for hard steel balls is higher than ever...
I always wondered how - thank you for sharing!
Informative and full of innuendo! The scientist and the child in me have been well entertained :D
metal can be so organic!
@April Shadows what on earth are you doing with a scientist and a child in you?
This video was perfect, loved it!
It's midnight on a Saturday night and I just watched a 14 minute video on the making of ball bearings.
Yup.
It's 4 am and I just watched it...
Yup.
Congratulations on getting to the end. You must have stamina, I chickened out halfway through.
@wicked - lol. 5:49 AM in Los Angeles. Which means I may finally have to go to bed. 😵🥴😷 Good thing ball bearings, although interesting, don't get me too riled up. They're a little like counting sheep to fall asleep. lol
Finally your life makes sense.
Peter Allman P.
One rare video with a nice music .
Everything is fine. Wonderful !
great video.... love the 80's "corporate video" synth music.
Reminds me of the theme music of Pilotwings on SNES.
Must be some knd of library music, but very good, would like to know who played and composed it
Same. You can tell its Japanese.
@@crashstitches79 or Pilotwings on 3DS i supppose?
Bangers
Amazing clarity of presentation.
Great video on a very common much used and needed object; thanks!
Well that kept me riveted to watching to the end. Very interesting I must say.
i think this one will keep you riveted too!
th-cam.com/video/BlygVIv-HEo/w-d-xo.html
Haha riveted
In this video I learned that you have to have hard, and shiny balls that are almost perfectly spherical to get through the pressures of life.
My balls are polished but not perfectly spherical.
Paul Frederick q
And if they're large enough, all you need is two.
@@cap10h Probably because you fuck a lot.
It works ! After watching that video my balls was of steel too. :D
This was fascinating. I'd love to see more of these in English.
Side note from a metallurgist here (educational comment): Quenching in oil rather than water achieves a slower cooling rate. That creates the desired microstructure for this application. Quenching in water simply produces a harder and perhaps brittle structure that isn't as useful here.
The annealing process, the reheat to 170C, does not, strictly speaking 'align the molecules'. It is used simply to get the desired microstructure, one that has the hardness and toughness appropriate for this role. The initial, relatively rapid quench of these higher-carbon steels produce hard structures called martensite within a softer ferrite matrix.
The annealing process transforms the martensite to the degree prescribed for this application. Molecules are being rearranged but not specifically to align them. Martensite forms as a spiky structure in three dimensions upon quenching. Annealing 'blunts the tips' to the degree it needs to produce the strength and toughness require. Not a criticism here!! Good video. I am learning from it.
That music wasn't added, it's actually playing in the factory.
LMAO. As a teen, I worked at a restaurant which repetitively played the most horrendously awful muzak, with the speaker directly above my work area. Having lost my sanity over it, I proceeded to stab the speaker to death through the grill with a long wire
@@sa12111 That reminds me of an episode of Superstore, where a character called Garrett was driven mad by the same song over and over.
@@sa12111 finaly killed the speaker? ;-) well done!
@@sa12111 - Good job, I've been subjected to "music torture" in the workplace myself.
It reminds me of old school Nintendo music lol. Especially ice levels
Brilliant music.
The making of ball bearings. Something that everyone single one of us takes for granted.
Who knew that there are so many fascinating steps involved into the making of something so basic, that our modern lives would be so much harder, if not down-right impossible without these little marvels.
Stunning film.
Everybody needs ball bearings
Machine person here i liked the vid good job!
Very good production value!
I've often wondered how this was done. Thank you for posting.
Best video on this process I've ever seen ....thanks
*I LOVE the adorable and funny sounds* Japanese TV shows add to even serious videos. The reason why those sounds are so popular there is because Japan is the country of computer games, many of which were invented there in the first place along with the corresponding cute sounds.
A key element in the progression of precision in manufacturing has been the ball bearing.
Indeed! Check out Simon Winchester’s book “The Perfectionists: How Precision Engineers Created the Modern World” for an amazing trip on this very topic.
Precision? Oh, no! These machines produce the balls that are accurate (within tolerance limits), too small and too big. Only the good ones are sold, the rest is separated out and killed (this is the meaning for scrapping).
interesting..and amazing what goes into the production of these. The chemistry of heating and cooling in oil to make the molecules more uniform and rigid was interesting
Although whole material is impressive, the explanation of heat treatment is misleading . Here is better explanation th-cam.com/video/6jQ4y0LK1kY/w-d-xo.html
Thanks for a very interesting vid! There is much-more to this process than I realized.
Great video!
"Thank you, Gyro..."
IS THAT A JOJO REFERENCE???!?!?!?
Johnny Joestar i
Finally found Steel Ball reference
@@justanenglishcommentpassin644 SBR= Steel Ball Reference
spin
I guess I lead a sad life as I’ve always wondered how these are made. Thanks for taking the time and effort to show me.
Very, very interesting. Thanks a lot for the video. Colin UK 🇬🇧
Daam, imagine being that quality control lady....? Staring at little steel balls all day long can probably drive you nutso!
probably she doesn't do that all the day
Probably has a knack for the the ones that haven't dropped all the way.
@leonardimas1 I thought they were Japanese -- they still make great stuff. The woman doing the visual inspection and the guy doing the packing look Japanese, too. Chinese ball bearings aren't worth the steel they're made from.
@leonardimas1 I've been to Japan and China (Hong Kong) and these workers look Japanese. The average Westerner may have difficulty telling the difference, but I can.
@leonardimas1 I've never learned a second language, but I can tell the difference between itialian and french people as well as words, written and spoken, and I can do the same with Chinese and Japanese.
Love the background music in most Japanese documentary, every intense and professional. Especially the diagram and cartoon, help to explain things better than "How it's made"
Chinese balls.
@@andyeverett1957 2 year old comment but the text on the scale is in Japanese, this is not China
@@brreeaad I forgot why I thought it was Chinese balls but thanks tor the correction. Great documentary.
@@andyeverett1957 and yet even up today nobody knows where these musics came from
I managed to seamlessly loop it and remove most of the background audio in my Kennedy Space Center 4K video on my channel
what a beautiful video, and great to spend my Friday night too
Well done 👏, you did a great job in relaying the information with details with info graphic. 👏
I once played Quake while having an audio CD with classical music (Bach, to be specific) in the CD-ROM drive. I was amazed at how well it fit the game.
How interesting. I always wondered how this balls are made and how resistent they are: 35 tons! Incredible!
Ms. Mandle. 0091958709735432100. What.
Omg wow this is how steel balls are made. Thank you so much for sharing this wonderful video🙏❤
At 77 and a retired engineer I'm still learning .
Imagine opening that box at the end upside down or something with that unsealed folded bag... That would make a long day at the shop
magnet
Imagine opening a box upside down.
@@paddlesaddlelad1881 Sorry they are made of stainless steel. At least the 2 mm balls I use to clean my insolated drinking bottle. I try my best to fill them into flask by a measuring bottle with spout but sometimes they happen to jump over and end on the kitchen floor. My best look is them not getting into sink. Yes there are funnels but most of them are used elsewere even at recovering them from vacuum dust besides other missfortunes of jumping small parts found later.
Those little balls can withstand 35 tons of pressure. That's a loaded 18-wheeler!
An old girlfriend squeezed mine a lot more.
The 16mm ones not the 0.8
Rooftop
Are you trying to tell us you have little balls or that she weighed 35 tons?
Or Oprah Winfrey on a skinny day!
@@oby-1607 LoL!
Thank you. Now I know how the steel balls are made.
Raw balls, flashing and arcade sound effects! Ah, my childhood at the arcades.