Nanometers?? High Resolution Servos for the CNC Machine
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- เผยแพร่เมื่อ 18 เม.ย. 2019
- Motion Control Product's Servo Drive Kits: www.motioncontrolproducts.co....
Everest Miniture Servo Drive: www.motioncontrolproducts.com...
DS213 Mini Oscilloscope www.banggood.com/custlink/vDG...
PCB Ruler www.welectron.com/eeRuler-PCB...
Patreon / marcoreps
Banggood Drill Press bit.ly/2ICSB7K 20% coupon = BGDrill20 - วิทยาศาสตร์และเทคโนโลยี
Why not suspend the CNC machine from the ceiling and use your house as a inverse tuned mass damper
Don you have to put the house on springs before hand?
@@TheXSairam nah screw that just do it the russian way, will work somehow
you ever heard of infrasound? it can anoy you or others to death and even destroy structures.
en.wikipedia.org/wiki/Infrasound
The knife makers with powerhammers explains the problem with heavy machinery , watch a minute or to this: th-cam.com/video/q1JhYSq5bmk/w-d-xo.html#t=9m09s
Float it on a centrifuge of liquid!!
Hit it with a hammer at just the right moment so the vibrations cancel out
Whoops. Looks like we accidentally DDOSed their website ... For now here's some more info on the servos: www.motioncontrolproducts.com/motoranddrivesystem/estunservosystem.php?cat=11
Hi Everyone, Thank you for the overwhelming interest in Motion Control Product's CNC kits. Please send us an email over at info@motioncontrolproducts.com if you have any questions about our kits. I'm truly sorry about our website coming down, and we will do our best to resolve it in the coming days. We will be releasing our new website with updated and new information early this Week! - Tom, Motion Control Products Ltd. ' - Applications Team.
sorry motioncontrolproducts.com for DDOS you ;)
Yes, "accidentally" DDOSed their website. Reps hacking confirmed!
You slash-dotted your sponser?
I know nothing about CNC but everything is 90 degrees. Maybe some diagonal braces would stiffen things up and make it less shaky
Stepper motor left the chat.
step motor ❌
HIGH RESOLUTION SERVOS FOR THE CNC MACHINE✔️
I laughed so hard at the servo motor cloud machine learning bit.
"Hello anyone still listening?" You killed me 🤣
Fill the frame with sand to dampen down the vibrations, give it a try before drilling them holes
Some Bars diagonally in the upper frame would also help stiff the frame for that Movement. They dont habe to be thick due to the fact, that they only will be stressed in tension/compression
@@Norcomos Right, Martin from the Wintergatan channel did exactly that to deal with vibrations on his monster marble machine. It worked like a charm. th-cam.com/video/0zKdPjd1UeY/w-d-xo.html
Give this a try!
@fassenkugel isn't it going to rust, maybe?
@@GLITCH_-.- not if you let the moister out somewhere. That is used by many machinists when they want to make their machines stable. I guess you can have some oil on top of the concrete (betong) after it has burned together properly. And yes, if you want to have it hard, you have to put water on the concrete while it burns together.
Sand do also collect moister. So I would guess that adding some oil afterwards will help. But that is my guess. Search for Stefan Gotteswinter for a look on his machines and how he uses sand to make his machines more stable. (Try channel NYC CNC to find him)
"A Message from our sponsor: 'Don't!' "
This is probably the same grade (if not the same stuff) that comes on various medical (and other precision) type equipment. Once or twice a year i'll find an unit discarded at the scrap recycler. I found sooo many little servos and various motors this way. :)
Edit: IF your application suits it, you should totally get those vibration mounts (the blue plate kind, not the green plate, stiffer rubber), it makes a humongous difference in noise.
Do you mean Sorbothane?
i'd kill to know a place like that nearby where i can get such l00t
@@dimitar4y yo carefull sometimes radioactive metarials also goes to dump
The coating on the PCB is nice, as it helps keep the boards from being dirt magnets and becoming shorted from conductive dirt. A real game killer on many machines that I work on.
Marco that is a very very good project you assembled! I am officially stoked about it :) ..and jealous ... :) And the CNC mechanical assembly you showed up in detail in the last video is also Uber Great :)
I don't know much of what you said but I'm still listening! Wish I had a neighbor like you to hang out with and learn from.
Ohan i love thede videos so much, eigenfrequency was great.
Wow, man... That's fantastic! 😮
And what some beautiful servos!!!
That was a great, relevant sponsor! Keep up the good work!
Neat. I was Using German Heidenhain angle encoders back in the late 90's for a 6-DOF robot. I think they were 21 bit incremental encoding.
Fun with toys.
Your CNC is coming along nicely.
Cheers,
Wow! Two Videos in one Week!
Greetings from Germany!
I loved that usb connection sound with the controller
I'm dead and in heaven, where there's a Marco Reps video every day.
Wow that is crazy in depth CNC!
Natural frequency avoidance of the frame etc
Cool stuff
The knowledge blows my mind watching this.. then I remeber.. people also had to design this from scratch.. double mind blown
I really like your 'internet of servos' idea...!
No you are MY hero for finally uploading this
I was wondering if youd keep your word :D Now i trust you 💯
The internals of that look similar to the Mitsubishi servo controllers on our WaterJet at work, those run about $1500USD for *just* the controller. They're pretty nice though, they have really cool fiber optic interconnects.
There are many DIY people who would want more information on the technical side. The very high resolution servos go far beyond the resolution of optical or hall sensors and move into the realm most CNC people have never heard about, but in semiconductor manufacture, this is the established standard. Resolvers. A resolver is a rotary transformer in a brushles configuration. It is an analog device. The rotary transformer coil is energized with about 10KHZ sine wave. The phase and amplitude of the two stationary secondaries is proportional in phase and amplitude to the shaft position. A device called a resolver encoder is used to produce an absolute value for the shaft position. Optical encoders tend to end at about 8 to 10 bits max for resolutions of 512 to 2048 counts per revolution. Typical resolver encoders start at 10 bits and to to 16 bits resolution. This is not an incremental shaft encoder that can lose counts. It is an absolute position encoder. Even after power off, it requires no home or index pulse to locate itself. For further reading, a typical data sheet for a resolver device is the Analog Devices AD2S1210 10 to 16 bit resolver. Data is serial data making interface to your favorite Pi or Nano relatively simple. Very few support components are required to enable this. A stereo op amp type device will be needed to amplify and drive the resolver transformer. An audio amp works fine as 10KHZ low distortion is pretty much the requirement to provide ~10 volts drive.
Disclaimer. I work as an engineering tech in a shop that repairs these systems. Most failures are related to electrolytic caps and motor bearings. Other than that the systems are pretty bullet proof in operation. PID control in the position motor amp drive loop is a requirement and that is a big part of what the video is about. The Altera chip is for the PID portion of the control.
The 20 bit encoder in the video is most likely a resolver and decoder package as that many bits in an absolute optical encoder is pretty unlikely.
Top notch quality by Top notch quality brain like Marco's!
Plz do some EDM (machining) with this CNC when you are done, it looks so perfect with these steppers, liniar rails, and solid construction.
Very very useful! Cheers from Poland!
I love your vídeos man, keep it up👍👍👍👍
Impressive design
Thanks for sharing :-)
Hi Marco, FYI modern industrial servos run up to 23-bit (8388608 tick) encoders as standard. Not for higher positioning accuracy but for better velocity resolution. It improves control stiffness (which is important for CNC).
Awesome piece of kit! :)
Wow... so that's why servos are so amazing... theyll spring if they stick.holy MOLY it can detect the vibration and compensate? That's RIDICULOUS! I LOVE IT!!! I NEED a set for my cnc!!!
Damn Marco is lucky cause that kit is almost $1900. I really hope the CNC machine comes out really nice. Can't wait.
You can get servos like that for less on AliExpress. Usually $250 to $300 each with drive and they’re awesome. The JMC integrated servos are around $160 and vector driven ac powered by dc supply (DC/AC).
I had a friend who used to work for a company that made cutting edge medical diagnostic equipment. He showed me the most expensive thing in the prototyping lab. 1 micron accurate steppers.
Yes, they did check my pockets when I left ;)
Keep videos coming!
Excellent video like always.
ugh marco two uploads in a week you god
Really hoping we can get high resolution servos within hobby market pricing in the near future. For now I think the only cost effective option is to drive each axis of a hobby cnc with a very large ratio between gears or pulleys.
First time watching.. I'm 2 minutes in.. and I was hooked.. I subscribed....
Im here for you mate, im listening.
Your CNC is looking so awesome now it's insane. Your carpet is going to get sooo fucked up with hot chips that escape though :)
Love the thumbnail :'D
Great job, I can't wait to check out the performance of your machine.
you can add diagonal support to the frame with thick triangular plates in the corners, it won't flex as far. Mass is useless if it's not aligned with the plan of the mechanical stress. Prefer to add the supports in the bottom : lower mass position : closer to the fixed part of the machine, less jiggly. You don't need heavy tubes in the top part of the frame, it probably adds to the jigglyness, especially without diagonal support. I'm sure you won't measure ton of flex in the bottom part of the machine.
We have a 3-revolver CNC lathe with Y-axis on each revolver at work. It weights 11 tons and it also shakes during rapids. Seems most vibration dampening materials like cast iron need the force to be rather high for the damping to come into effect, so it would make sense if the long-term, persistent frequencies are dampened in software.
I like the shiny blinky lights
I used 180w vector driven servos by JMC and they are more than adequate on a 6x20x40 router. They have enough torque to push my body away. Most steppers I can hold a table or gantry and get them to miss. I also have those same servos you have in larger sizes for some of my bigger machines and they’re really nice. 600w will move a bench mill around. However 750 watt or higher will shake the machine side to side.😬
Looks amazing
Their software looks fantastic.
"will break bones easily" proceeds to dance on it
You can also fill the structure with concrete for damping.
Modbus trough profile mode, can send a chunk of position targets to all the motors at once, removes the heavy load of hard real-time on the controller. a "soft-real-time" on the pc controller could be enough. Plus, through modbus feedback you can actually get the "lag" of the servo system in real time and adjust accordingly. I'd strongly advise against pulse/step configuration mainly because of the servo position lag feedback.
In one of your videos you quickly filmed over a 2 micron drill press. Make a video of that drill bench press. Very cool.
Yes Marco, i am still listening.
The modBus interface is intended to daisy chain against all three servo controllers. In most configuration, specially with profile motion control mode, servos can communicate with each other to efficiently provide a feedback loop. If the x axis is having a hard time cutting and is somewhat lagging behind. the y axis knows about it and can wait for x to catch up. Something that is impossible with step-direction controls.
Masterful pun in the thumbnail.
I have not even seen the video yet, but already given it a like just for the thumbnail.
Well, this IS an interesting development!
When this project is complete, perhaps you can use it to build a machine with even higher precision!
Then keep going and going until you are moving single atoms.
So I have a mild steel RHS Stand with the 5th leg like yours. It shakes as well but bolting it to the ground will not remove that. It has to do with the rigidity of the structure. Like a flower waving in the wind. Rooting it to the ground harder will not stop it from waving. I am going to add cross members at a diagonal to stop the rectangles deforming into parallelograms... if you know what I mean.
Those Junair compressors are so nice... not high cfm, but the quietest compressor I have ever used... pretty expensive stuff.
"...Where it connects to The Internet Of Servos cloud, where it uses machine learning..."
🤣 That was funny.
Genius funny dude, GREAT info, thank you. Congrats on the DDOS.
You Are A MAD Genius!, Hope Your Stable, Subscribed
Two videos?? In like one week? sweet
There seems to be a great deal of difference between the product promises on the sales side and delivery on the store side. It might be the place to look if you wanted a kit of common components but all of the exciting products I tried to buy were not available (or even listed).
I would love to see you build servo driven bass speakers
yay! another video!!!
Love your humor!
this stuff is soooo nice way outside of the range i could afforded
If you need powerful & precise motors, you should look into linear motors,
i work on wafer inspection machines, that are nanometer précise , able to go at 1m/s, and also pack some punch (the motors have 175 newtons of force if i remember right)
@Justin Mosimann I worked on piezo linear actuators too, but no i was not talking about that.
Just plain old 3 phases linear motors, the 3 phases acts as the screw against a linear rails of neodynium magnets
Have you considered filling your steel tubing with concrete or damping epoxy?
damn that's smooth!
How to read pulse in one revolotion if i need 1 micron traveling and how to calculate plz reply me thanks for making best video
I think just some sides on your enclosure will substantially increase its stiffness?
With that resolution should be possible to build laser engraver for printing transmission holograms. Just need a way to focus laser in 1/1000mm dot.
the online cloud AI servo thing got me :D love it
Filling the frame with sand might help with the oscillations.
Thank you
High resolutions used for servo encoders is not really about accurate stopping positions. High resolutions are useful for highly accurate PID calculations. 2 million count encoders are pretty normal these days, created by resolvers with a digitizer and the use of a protocol like SSI or BISS. I've never seen servos work so well until I tried models with these high resolution encoders.
I would love to see a test of Lin Engineering Motors!!
This is actually a lot cheaper then i expected!
How is it automatically measuring the natural frequency??
1 moth nothing and then 2 vids in 2 days GREAT pls more :)
I see why you chose those servos... Nice! Did you have that t-slot table custom made? Great video!
Nice motors.
Mandelbrot zoom on a CNC, yes!
Actually, at 8:46 - that is a Koch Snowflake
Is it shaking because it's on carpet, or because the frame has no diagonal bracing, ie how good is it bolted together. I would be screwing the center leg off the ground, because if it is the highest leg the whole thing would rock on the center leg.
Ich liebe deine Videos :) bin auch ein sehr cnc Interessierter mensch 😅
When you bolt it down put springs under load between the foot and the bed well between the thing touching the floor and the structure above it this is will dampen the shaking when its properly bolted to the ground remember to level it though
excelent sr
Marco again a great video, I'm officially Jealous of all those Great products and the former video about the mechanical part of the build is also very very good! Again congrats ...
I also noticed that on your last video's we no longer see the TS100 subliminal images :) and they've been replaced by thing's like PCB ruler, Jinhu solder (?!?! aliexp cheapo) and the 852D hot air gun on the back ... that does not fit with the overall great quality of your projects :) .. just sayin' :)
a suggestion ... instead of blocking the image of the Pace solder station, block the 852D :)
Nice touch to have passively cooled drivers.
So you won’t hear any annoying fan noise when you run the CNC! 🤣
Looking at the size of the estun drives I'm wondering how does clearpath servos manage to integrate the drives inside the motors.
I’m still here listening 🏴
Vibration calculations in their best application...
These videos are a welcomed relief from the ones where folks demonstrate how to use self-adjusting pliers. I'll take servo technology any day over that.
@marco what is the air device on the ground @4:15? The two finned things on top are curious...
Am I mistaken or this is real. Two vid in Two days days can't get better. Thanks.
Great video and information, but seriously, who opens a box like that?!
nice axis dance!
At 4:30 into the video that's a very nice digital 10Kg load cell circuit. Do you already have a video about building that ? (I searched your videos, but didn't find it).