Nose Cap is a part of a pay-off reel. Pay-off reel feeds thin steel plate through the production line. It unwinds a coil into the downstream line. It is also called a decoiler or unwinder. MACHINE: HANKOOK PROTEC-9NC
According to This Old Tony, ICBM nose cones are threaded but this one looks like it's mounted with several screws. (I assume everyone who watched this video know TOT but yes, this is a joke.)
My favorite bit is the nut used as a combination clamp/center for the tailstock. Creative and effective solutions are the hallmark of the experienced professional. ...and working with other creative, experienced professionals results in this kind of fabulous work. I regret that I have but one "like" to give. Bravo!
45 years retired CNC vertical lathe machinist. Would love it when someone would say "You can't do that, it will not work." Come back in a little while and look. Worked at a place where the safety chief was a former OHSA employee. He did not want to see any "homemade" fixturing or rigging. Said anything you buy has been safety tested. Had to get creative in hiding tooling. Saving grace was I was on night shift and he only worked days.
@@ronsullivan132 I totally agree with you. BUT... im more of the malicious compliance breed. "Okay chief, what do I use instead? What has the company got for me to do the job safely and correctly? Oh nothing? Only home made equipment. Okay guess the job isn't getting done then, on your orders it is chief!" They change their tune REAL quick and shit their pants because you're right and they told you so its their head on the block 🤣
Spent my whole working life as an engineer so why am I watching this,well I did work similar but on a manual machine with a Mimic copy unit I made the copy as well.
Thanks man. I'm trying to get into that youtube thing. I'm trying new things, but I'm not really photo / video expert and sometimes it hard to do your job and make decent video.
I rewatched this after watching the "Mandrel Nose" video. I learn something new every time I watch them. Thanks for your excellent videos and for sharing them with us.
very nice video. I started an apprenticeship as a machinist. Very large parts are also produced in my workshop, but I still produce the small things. Your videos are therefore very inspiring to watch and make a lott of fun to see
I have been trying to find an apprenticeship as a machinist but sadly it's hard to find one that even comes close to the pay of dumb labor around here.
I live in Brazil. Excellent work .. I also work in this profession, your filming is very good. I hope it continues to bring entertainment and knowledge
Главный продукт токаря , стружка , производится хорошими темпами :) Хотя здесь ещё нормально , попадался ролик , где на токарном ОЦ из заготовки весом 3,5 т. получали деталь весом 67,5 кг. А так всё красиво. Успехов.:))
@@Ferrum786 Я ж образно... На деле всё равно примерно так и есть, из кругляков 200мм лепим кольца 200х10-30мм,нутро всё в стружку)) Прикатывай к нам в Горький(нынче Нижний) и узришь нанотехпроцессы 21 века))) (я не мало где поработал и не удивляюсь почему производству на богоспасаемой в жопе)
Good trick to use chuck in chuck.... Can imagine lots of machinists ,without using a chuck in chuck, looking to it when finished: How the hell get it out of the chuck .....😁😁😁😁
haha yeah, that was my exact thought. It"s all nice and finished, but how do I take it down. There was no way to put the straps on, so I just took it down with the chuck.
For reals though, that's a genius idea. Indicate a centering 4 jaw chuck in an adjustable non centering 4 jaw chuck to get perfect concentricity on mediocre stock jaws... I love it!!!
doesn't matter how you input the data. the trick is knowing how to program the machine which you obviously do. can't believe someone scratched it after all that pretty machining.
Cool your company allows you to film your work. I'm a machinist and I work on a lot of government work. Can't even have my phone in the building. I would love to record some of the stuff I turn.
@@Xyz-ij6rh Chances for the karma to hit me back, if I'd do this? Chances to stumble and break my neck before I even manage to? Chances to be scratched back because one does not simply acknowledge a lesson easy? Chances to be fired for balancing the situation? What kind of chances are you referring?
Nice as always. Here in the UK my county town Chelmsford Essex was a massive engineering area. So starting in 1977 things were very busy, a big lump of Ally turned up and as the 16 year old I had to help "H" fit it on his face plate of the big lathe. (which is still working to day) Turns out it was for Marconi Marine and the nose cone frame for this !! It turned out as 4 segments but at 16 you are wide eyed at things like that lol en.wikipedia.org/wiki/Sting_Ray_torpedo
Fuckin awesome part bra. Love doing the big jobs my self! i make fittings/parts from 1/8" O.D to 24" bore flanges. Keep up the work mate someone has to. 👍
Never did anything big like that but on the finish pass as the spindle starts picking up speed, i start to wonder what it was i put for g50 max speed.....
Mate if I have to punch in numbers to a machine that can damage expensive material or worse, injure a human being, i too will become a one finger guy just to be sure there are no typos in my data entry.
My kids are always making fun of me. "Dad, why are you using only one finger" and I'm like "cause more than one finger can get me killed". They didn't ask that no more.
@@ChrisMaj seperate jaw adjust, for reamers , 6 micron tolerance on shank final grind , modified taquella cylindrical grinder with air spark out , amazing machine
That's clearly a ICBM nose cone I recognize it from Saturday morning cartoons.
Haha, I love it 🤣
According to This Old Tony, ICBM nose cones are threaded but this one looks like it's mounted with several screws. (I assume everyone who watched this video know TOT but yes, this is a joke.)
I’m going MOAB.
@@lanceroark6386 Damn, you guys really gonna get me in trouble with that military stuff 😂
@@ChrisMaj 😇
My favorite bit is the nut used as a combination clamp/center for the tailstock. Creative and effective solutions are the hallmark of the experienced professional.
...and working with other creative, experienced professionals results in this kind of fabulous work. I regret that I have but one "like" to give. Bravo!
Thank you, I appreciate it.
45 years retired CNC vertical lathe machinist. Would love it when someone would say "You can't do that, it will not work." Come back in a little while and look. Worked at a place where the safety chief was a former OHSA employee. He did not want to see any "homemade" fixturing or rigging. Said anything you buy has been safety tested. Had to get creative in hiding tooling. Saving grace was I was on night shift and he only worked days.
@@ronsullivan132 here's your mistake: you should've locked the chief somwhere hidden, not the tools :)
@@sanches2 Yes, It's important thay the safety inspectors are kept safe, so lock them in the break room untill home time.
@@ronsullivan132 I totally agree with you. BUT... im more of the malicious compliance breed. "Okay chief, what do I use instead? What has the company got for me to do the job safely and correctly? Oh nothing? Only home made equipment. Okay guess the job isn't getting done then, on your orders it is chief!"
They change their tune REAL quick and shit their pants because you're right and they told you so its their head on the block 🤣
Can't imagine walking in the next day and seeing those gouges!
That scratch though.... the boss probably wasn't to happy about this ;-)
They patched it up, polished the whole thing you can't even see it. 🤣
@@ChrisMaj if you can't make it right, make it shiny!
@@mattking1241 Totally get your point but aerodynamic is one of the rare locations where shiny is right ...
ooooof that hurt to see.
All is good.....can't see it from my house.
i giggled at the "one finger guy". I'm the thumbs guy
Primary product - metal shavings, the cone is secondary
Yes, the job description of us machinists is to produce metal chips. The working object usually happ be.randomly.lol
@@anakinskywalker2953 We usually make a jumbled mess of springs.
@ well that's only true if you're good enough to know how to make good chips
Spent my whole working life as an engineer so why am I watching this,well I did work similar but on a manual machine with a Mimic copy unit I made the copy as well.
it does look like a re-entry warhead!
Great music in the middle of rhe vid. And the jazz jam at the end. 100% and the before and after fade.
Killer machining and video skills.
Thanks man. I'm trying to get into that youtube thing. I'm trying new things, but I'm not really photo / video expert and sometimes it hard to do your job and make decent video.
Very clean work, nice job 👍...thanks for the video
Thanks,I'm trying 😉
Excellent job, i'm not a machinist and never will be(retirement is fine), but this stuff is cool!
Thnx!!
Thanks for watching!
I rewatched this after watching the "Mandrel Nose" video. I learn something new every time I watch them. Thanks for your excellent videos and for sharing them with us.
very nice video. I started an apprenticeship as a machinist. Very large parts are also produced in my workshop, but I still produce the small things. Your videos are therefore very inspiring to watch and make a lott of fun to see
I have been trying to find an apprenticeship as a machinist but sadly it's hard to find one that even comes close to the pay of dumb labor around here.
Thank you for this idea
Seems a shame to drill holes into that lovely bit of turning😂 great video again mate thanks 👍
You bet
Thanks for S, F, Doc values...
You bet!
I live in Brazil. Excellent work .. I also work in this profession, your filming is very good. I hope it continues to bring entertainment and knowledge
I hope so too!
Ładnie wyszło :) Chętnie bym z bliska popatrzył jak Pan to obrabiał :P ale tylko popatrzył :P
My adrenaline raised when I saw it ramping up the RPM towards the end of the finish cut :) Chuck-in-chuck setup can get sketchy at times.
G50 S750
G96 S285 M3 :D
Cudeńko 👌🏻
Nice programming.
I miss running the big old lathe at my old shop. Up to 48inch diameter parts.
Saw a cctv of a dude gettin crushed by a stack of train wheel prefabs, chain snapped. I'll never work in a metal factory if it's not majority desk job
Just found your channel, ...great stuff!!! .....AvE eat your heart out!!
and A-bomb!!! lol
Welcome aboard!
piękna robota
pozdrawiam Jacek.
Dzięki, no staram się.
Awesome!!!!!
Thank you! Cheers!
Very good
Главный продукт токаря , стружка , производится хорошими темпами :) Хотя здесь ещё нормально , попадался ролик , где на токарном ОЦ из заготовки весом 3,5 т. получали деталь весом 67,5 кг. А так всё красиво. Успехов.:))
На Руси чаще всего это норма, из кругляков делать трубы с толщиной стенки 0.5мм)))
@@alexd162 Видимо в твоей выдуманной Руси🐵
@@Ferrum786 Я ж образно... На деле всё равно примерно так и есть, из кругляков 200мм лепим кольца 200х10-30мм,нутро всё в стружку)) Прикатывай к нам в Горький(нынче Нижний) и узришь нанотехпроцессы 21 века))) (я не мало где поработал и не удивляюсь почему производству на богоспасаемой в жопе)
@@Ferrum786 За то работа у металлургов(приёмщиков всяких) всегда есть, как и у дорожников))) Кстати, ты откуда сам то?
@@alexd162 Ростов на Дону
FABULOSO
W końcu się doczekałem time-lapse na tym kanale :D
Dzięki za kolejny wspaniały film.
Mówisz i masz 😉🤣
@@ChrisMaj Od teraz będę tego oczekiwać na każdym filmie :D
@@adam-1112 kurde, po co się odezwałem. No nie obiecuję, będę się starał.
@@ChrisMaj Najważniejsze, że jest co sobotę, coś ciekawego obejrzeć :)
Nice hat you've made there.
Copied the hats Devo wears on stage.
Cool hat
Beautiful part!
Glad you think so!
Q36 Space Modulator, I would recognize it anywhere!
Whats that for?
That is fucking dope dude!
Thanks man 👍
Good 💪💪 hankook
BEAUTIFUL JOB. CONGRATULATIONS! (I am from Brazil)
Thank you very much!
Good trick to use chuck in chuck....
Can imagine lots of machinists ,without using a chuck in chuck, looking to it when finished: How the hell get it out of the chuck .....😁😁😁😁
haha yeah, that was my exact thought. It"s all nice and finished, but how do I take it down. There was no way to put the straps on, so I just took it down with the chuck.
That is one serious nose cap holy smokes. Wow amazing craftsmanship though.
First time i see a chuck , mounted on a chuck , holding a piece .
I do this all the time.
I know what that is - a bumper bullet for a 1955 Cadillac Convertible. No wonder those cars cost so much!
Nice as always.(c)! Bravo, Chris!
Glad you enjoyed it!
Definitely the nose cap for a nuke
Belíssima peça
Obrigado senhor.
I just want to see you measuring it. Great job
Даже Игорь Негода не переводит столько металла в стружку.
Хахаха ну подожди и ето будет ;)
Wonder if my harbor freight can do that with my new carbide inserts
Nose cone for the GBU-57A/B MOP !!
You already know too much 🤣👍
Amen!
What a great project
Thanks.
I don't miss the smell of the trim sol
Nice work , and a really awesome machine, unlike where I work 😀
Thanks 👍
Good work.... I can also make this on cnc lathe on 2 axis....
那个数控编程的师傅 操作好流畅👍👍
Fun little job!
I like jobs like this, no tight dimensions and the final product looks awesome.
8:54 "chipbreaker, activate!"
I liked the timelapse! all roughing on one insert corner?
Yeah, it's 1045 it cuts really good so one insert corner did the job.
Now thats how you chuck a chuck! :D
OSHA approved 👍
For reals though, that's a genius idea. Indicate a centering 4 jaw chuck in an adjustable non centering 4 jaw chuck to get perfect concentricity on mediocre stock jaws... I love it!!!
You didn't fool ME! The 'scratch' .. but I won't go further and ruin it for you.
Love the music... please let us know who it is in the comments. Thnx again!
doesn't matter how you input the data. the trick is knowing how to program the machine which you obviously do. can't believe someone scratched it after all that pretty machining.
Looks like a aerocone or blisk retainer for a jet engine to me. That was a lot of chipping of that though 😲🤓
It's for steel mill industry
👏🏼👏🏼👏🏼
That smoke...!! I hope for you that the ventilation is tip top..!!
2:48 The system version is the same as my machine, but the screen is very different. This machine looks more complicated to operate.
This is the manual guide screen.
Cool your company allows you to film your work. I'm a machinist and I work on a lot of government work. Can't even have my phone in the building. I would love to record some of the stuff I turn.
Yeah, it's mostly repair jobs nothing confidential.
You ever cut CPM 10 v . I always blow thru inserts like crazy. Still trying to find the best inserts for turning it.
@@SMfins1323 No, we don't do any fancy metals.
@@ChrisMaj OK. Thanks. keep up the cool videos.
@@SMfins1323 coated HSS will do if u use the right cutting parameters
Wow
1,2차 다 선반으로 하는게 효율적 일것 같은데 가공비도 적게들고
Better a one finger guy than a bumbling all fingers one.
Mistakes are made by inputing values with two fingers, so dont worry, all good
😍😍😍😍😍
Impressive, really bad someone scratched it, now scratch him too!!!
Or her.
@@outstanding1448 not that you are wrong but chances are against you in this case ...
@@Xyz-ij6rh Chances for the karma to hit me back, if I'd do this?
Chances to stumble and break my neck before I even manage to?
Chances to be scratched back because one does not simply acknowledge a lesson easy?
Chances to be fired for balancing the situation?
What kind of chances are you referring?
This is why we can’t have nice things. People always fucking shit up. Lol
Nice as always. Here in the UK my county town Chelmsford Essex was a massive engineering area. So starting in 1977 things were very busy, a big lump of Ally turned up and as the 16 year old I had to help "H" fit it on his face plate of the big lathe. (which is still working to day)
Turns out it was for Marconi Marine and the nose cone frame for this !!
It turned out as 4 segments but at 16 you are wide eyed at things like that lol
en.wikipedia.org/wiki/Sting_Ray_torpedo
I was wondering how you would lift it off. Hard shape to get a grip on. Answer came a few seconds later.
“ I work on the big fuckers “
But they are more fun than the little fuckers.🤣
The bumper music is a nice touch.
I'm curious - when do you decide whether to use coolant?
"Экономьте металл"
Chuck in a chuck in a chuck
If it works it ain't dumb 😉
Good job, what tolerances do u had on this one?
Nice Videos bro:) would you preturn this thing without tailstock? Its a lil risky. Not?
Hankook? (Korea?) 대한민국 기계 좋아요~
정말 좋은 기계입니다
Mega
Fuckin awesome part bra. Love doing the big jobs my self! i make fittings/parts from 1/8" O.D to 24" bore flanges. Keep up the work mate someone has to. 👍
That is a large piece for a part bra.
@@daniellewis1789 Depends on the size of the part that goes inside this part. :-P
Never did anything big like that but on the finish pass as the spindle starts picking up speed, i start to wonder what it was i put for g50 max speed.....
That was only 360 rpm.
I want one
Bravo Turkey İzmir selâm
Mate if I have to punch in numbers to a machine that can damage expensive material or worse, injure a human being, i too will become a one finger guy just to be sure there are no typos in my data entry.
My kids are always making fun of me. "Dad, why are you using only one finger" and I'm like "cause more than one finger can get me killed". They didn't ask that no more.
What do you think of the manual Guide I. We have that on a Leadwell lathe at work but I dont use it. I draw it in cad and use cam to program.
Probably 80% of my programming is done with manual guide. For one-offs works fine.
That looks like a large pipe centre adapter? Maybe bolts onto a smaller pipe centre?
Nose Cap is a part of a pay-off reel.
You forgot to lean on the machine with your left hand on the computer and left thumb on the O.
its the sale as the pirate king tune.
It is obviously the top of a snow cone maker.
Finally someone not thinking about missile.
Сколько лет Вы занимаетесь этим ремеслом?
Well what ever its used for is made to go really fast
As nose caps go, that's a very, err, elegant nose cap. Btw, what's a nose cap for, heh
I find a 5 jaw chuck , one that's takes time to clock but better results
I've seen 3-jaw, 4-jaw, 6-jaw, even 2-jaw chuck, but 5 never. Is it self centering or independent jaw
@@ChrisMaj seperate jaw adjust, for reamers , 6 micron tolerance on shank final grind , modified taquella cylindrical grinder with air spark out , amazing machine
How long did this take to make?
10:00 🧐 checks G50 line...😱
That was only 350 rpm. It just looks fast cause it's large diameter.
@@ChrisMaj yeah that is terrifying.
@@lichtyc I don't know why, but I'm fine with this lathe, but the VTL on the other hand scares the shit out of me at high rpm.
Esa pieza yo mela a viento en el aire
Hahahahahaua Simon!
Do you make this parts in one single time or stop to let it cool down?
There weren't any critical tolerances so I did it in one shot.
@@ChrisMaj do opp 1 in a lathe. Thank me later
Was there any reason not to do the first op in the lathe instead of milling, it must have taken forever to mill?
I was thinking the same thing!!! Thank you for making this comment. Woulda made a lot more sense to do it in the lathe
Less chances of something going wrong
U need to predrill a very large hole then turn it down to the specific form