Repair DAMAGED Hydraulic Cylinder for CAT 651 Scraper | Part 1
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- เผยแพร่เมื่อ 26 ก.ย. 2024
- This video is Part 1 of repairing a damaged hydraulic cylinder for a Caterpillar 651 Scraper wheel tractor. This is the Apron lift cylinder on the machine and has been damaged by something causing massive amounts of scratching inside the barrel and on the piston. In this part 1 video we start with the old cylinder barrel and set up in our lathe for machining out the welds to remove the barrel end and head flange. We use welding on the head flange and heat with flame torch to expand and remove. The head flange needs to be bored out, built up with weld and then machined out to suit the new barrel tube. We then set up the new steel tube in the lathe for machining the outer diameter and boring out the inner diameter to match OEM standard and interference fit for head flange. We then measure and drill in oil port holes into the new barrel and heat up with flame torch ready for interference fitting the head flange.
In this video we are using:
- TM-26120G Lathe
- BM-63VE Milling machine
- WIA 500i Weldmatic welder
Watch part 2 here: • Repair DAMAGED Hydraul...
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Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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Hey viewers Happy Easter and thanks for watching todays part 1 video of the damaged 651 apron cylinder! Sorry about the background noise of the rain we had plenty of it for a few days. How's that cliffhanger ending 😅 keep an eye out for Part 2 to see how it ends up! 😎👍
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Happy Easter to you to 😀
Great video 👍 nice to see how you do things.
Looking forward to part 2 😀
Cliffhanger? Was waiting for that one word we all know so well... and use so often... As for rain, come up to EffenQ, we'll show you rain...
now we have to wait to see if you got it all in the hole instead of......... just the tip
I am an old fucker with no guarantee of another week. So, I would like to have a midweek video from you. Australia was on my bucket list, now, it is too late. It is 05:25 here. I was up for a pee. I am going back to sleep for a few hours. Great video.
Feliz pascoa from Brazil to all.
I will never work on this machine, change o-rings that big or work on heavy equipment. But I cant stop watching!!!
Right!
Totally! Also the safety officer is adorable.
Hahaa nice one mate thanks for watching 😎👍
Silver cymbal
It’s alright. You don’t have what it takes to handle the big ones. 😬
Kurtis you're such a genius - had me scratching my head no end when you welded those zigzags at the bore!
What better way to start the morning than with a video from carl ehhhh kurtis. Thanks from the Netherlands!
🤣🤣🤣 shit that name is stuck now haha thanks for watching mate
😂
+1 from the Netherlands!
I want to thank you guys. I watch your videos while I’m at work and they’re oddly hypnotic and relaxing. I’m probably not alone in feeling that way. Before I know it my day is over and I’m on my way home. Hat’s off to both of you…and Homey. I love that you feed the birds too - shows your hearts are in the right place.
Been stuck in hospital for almost a month now and absolutely love these CEE videos, they've really made the days pass quicker. Was a long time Abom79 fan but the production quality of these videos is absolutely gold standard.
Hey David hope you're doing alright mate! Thanks for watching the vids glad they're keeping you entertained. Cheers, Kurtis 😎👍
Abom stopped working and changed from a machining channel to an advertisement channel. It was so good and now mostly sucks...
@@risfutile
At least - I hope - he still has his old videos to still enjoy ...
... fortunately TH-cam has added a function whereby you can start from oldest to newest ...
... so it's like seeing S1 of your favourite show, before it went to shit ...
Your channel is the best photographed and best organised of all the machining sites on TH-cam. Great work and great craftsmanship!
Hey Alex thanks mate really appreciate the great comment! 😎👍
@@CuttingEdgeEngineering
Indeed the Mrs is an awesome cameraperson. Very good clear closeups, slo mo shots, steady footage, clear audio, very professional.
@@jtveg Awesome produced video 😊😊👍
I agree, cutting edge engineering and fireball tool have really taken the show for me. Amazing craftsmanship skills, you can always learn something and get a good laugh from their videos
@@jtveg Indeed. I just wonder, upon seeing 10:00 - is she also a rain lover? Or just _that_ dedicated to the work of showing the context for all this?!? Either way, fun stuff. (And in the former case, I bet that was a fun excursion! :) )
These are the best videos, without much talk and without music, everything shown very precisely.
I'm already looking forward to the second Part.
Very professional
Greetings from Germany
Thanks mate! Appreciate the great comment 😎👍
After seeing your bloopers I realize that we have something in common. We both have no filters.
What the fucks a filter? 😂👍
@@CuttingEdgeEngineering I ask the same question.
@@CuttingEdgeEngineering Kurtis...PLEASE...watch your punctuation! There is an apostrophe between the "fuck" and the "s" because it's a contraction. "What the fuck is a filter" becomes "what the fuck's a filter?" Could be kids reading this so you have to set a proper example for fuck sake!
@@sunny71169 You mean "for fuck's sake". Ffs. ;)
No, he means 'for fucks sake'.
Fuck is, or fucks plural!
For Fucks sake get it right!
Watching metal lathe work is almost therapeutic to watch
Good work my friend
You have just made me home sick, I used to have a workshop in Coomera and the rain on the roof used to drive me nuts,but now I live in California and it’s only spring and we are in a drought. That sound of the rain is now music to me. Keep up the good work guys
Hey mate when did you move over there!? We're not far from Coomera. Thanks for watching 😎👍
Opens box from the wrong end. Later finds note at the bottom - Please deliver these beers next door to Carl on Wednesday - it's his birthday.
My bad 🤣🍻
that's not fair ... 😭😜
@@CuttingEdgeEngineering CARL WHO NEVER HEARD OF HIM BURRRP JON IN KENTUCKY U.S. OF A
Care package to CEE was a great idea@
@@427med West Kentucky here also.
I'm just going to paws a moment to applaud and acknowledge the diligent efforts of everyone's favorite four-legged safety officer. Who knows how many time's he's saved Kurtis' bacon? Well done, fuzzy one, well done.
The Safety Officer appreciates this comment from his loyal fan and says you may carry on!
Except from rain. Anything but rain.
Homey is a lovely safety officer.
Every time I see these vids I think "This man is a star infront of the camera." But then, the bloopers appear and I think "What on earth is wrong with this dude?" Every fucking time. It's hilarious 😂
😂😂😂 This comment made me LOL so hard hahahaaaa
My brain to mouth filter is broken 😂😂😂
Nothing is wrong, it is the real world, it is what it is.
@@CuttingEdgeEngineering just factory delete it. Who needs a filter? It makes life way easier.
Shows how good the editor is. MRS Carl i presume.😉
I'm not a machinist, nor do I own a Catepillar, I don't do anything that has anything to do with this channel, but I truly enjoy watching a calm Aussie do tings in the workshop, I have binged most of your videos by now.
Great footage, just enough talking, no music, and occasional dog apperance, I love it!
Hey mate thanks for supporting the vids and this great comment we appreciate it! Cheers 😎👍
@@CuttingEdgeEngineering
Hi where about are you based ?
Just curious have a buddy in mount crosby nr Brisbane
outstanding work Kurtis. Thanks for the Out takes, now we can see you are a human, and not a Robot! Cheers.
I watch quite a few machining channels and this channel is one of the most professional ones I have found. Amazing work!
Kurtis, I really have to hand it to you, the machining is first class but what caps it all is the time and effort you put into the commentary - the filming and editing speaks for itself, also first class.
Hey Fred! Your comments never disappoint. Seriously appreciate it mate, glad you enjoy the vids and what we are sharing. Cheers, Kurtis 😎👍
Well said.
It's good to see the results of someone who really knows what they are doing, yes another great video. You do just great as well Kurtis.
I've been a diesel mechanic for 25 years and dabble in fab and machine work. After watching "CARL"(could help it Curtis) I wish I would of been a machinist. Can't stop watching. Cheers from the USA.
Hey mate thanks for watching you should definitely make it a hobby!
As I sit here eating supper and watching this, thank you for giving explanations on not just what you are doing but also what you are seeing and answers on to why it could be doing it.
I love the little nod when hes finished telling you what he's doing.
I love some button insert action with rain sounds! Let the chips fly!!
Thanks for watching mate enjoy the vid 😎👍
Im not sure why I love this stuff but I do. My HS guidance teacher said I should have been a machinist. 40 years ago it was too finite for me. I ended up being an electrician by chance. Took all the shop classes except electrical in HS and then. 40yrs later and now Im geeking on machining at home and at work. Loved your vid and scribed
I'm a Gas fitter and a coded welder I enjoy your videos, Good stuff.
Another brilliant repair Carl 🤙🏴
🤣🤣🤣 fuck hahaaa thanks mate
Kurtis, you and your wife do an excellent job with these videos. You know what we are wanting to see and you give it to us without long times of wishing. Thanks for trimming and cutting and time-lapsing, all done very well. The blooper shots are fun, but really unnecessary, Kurtis is our hero on these repairs.
Hey mate thanks for watching and the feedback. We appreciate it! 😎👍
Customer: Can you please explain, why this needs repairs?
Kurtis: It needs repairs, 'cuz it's fucked.
Customer: I see.
I do love a precise explanation. I take that one.
🤣👌 accurate interpretation
We have been saying 'munted' since the big Christchurch earthquake, but I have no idea where it originated.
That's the perfect technical response to all problems. It's fucked, just fucked so it can be repaired. If it was proper fucked you would need a new one.
@@CuttingEdgeEngineering remember to send them two pictures when they scoff at the price, 1 picture of a completely fuckered up fix that wont work worth a damn, or a fix that is done proper, tell them "i can do picture 1 for what you want to pay me, or you can pay me what I want for what you see in picture 2".
Explanation Done !!
LOL'S
Don’t know why I like watching this stuff. Have never been a machinist. I guess I just find it fascinating.
Must be a tremendously satisfying job.
And thanks to the video person too, whomever that is. Great job.
Thanks mate appreciate the comment glad you are enjoying the vids. My missus does the camera work and editing she says thank you!
I think it is really cool that you have a wife that supports you so much she is willing to go through the tedious hours of watching what you are doing while filming. Very excellent material to watch!
hey Kurtis. Are you alone in this company! What do you have for schools, engineering education, you know everything I see no problems at all no matter how difficult they are, Just a big CONGRATULATIONS is a joy to see you work ..💖👌
Great question, I'd love to know also
Thanx for putting urself under the stress of explaining the details for our enjoyment, it's muchly appreciated. 🇦🇺 🏴☠️
Hey mate we get good feedback from viewers like you and know it helps make the videos more enjoyable so happy to do it 🤣
fantastic, stayed up late here in USA....LOVE YOUR WORK, PAUL
Bloody legend we know it's a crazy time difference thanks for watching mate
I should have listened to my Mom and learned a trade! ... great to see a professional tradesman at work! ... thanks Kurtis. 👍
Kurtis, you are Incredibly Talented. You are both a Professional Machinist and Professional Welder. I know the level of experience required to be the best you can be. You and Karen deserve nothing but love and happiness. Very few people these days will put their money where their Mouth is! I CONGRATULATE you guys from NY. I was a K9 Officer in Upstate NY for 7+ years. Homeless is a great dog.
Well done Carl, another great video mate.
Haha thanks mate 🤣👍 Kurtis Kuuurtis
Kirke
It's absolutely amazing that you can turn such a heavy part. You sir are what most little boys want to grow up and become. Great videos. Cheers.
I actually loved the sound of the rain, I love rainy, cloudy weather more than clear skies and warm temperatures. My eyes are so sensitive to light I cannot go outside without eye protection and try and do most of my work at night. Cloudy and Cold the better.
I'm a mechanic by trade, but im fixated with this channel, i can't stop watching !!
I’m not a metals guy but am a retired remodeling contractor. I stumbled on your videos a while ago and am always fascinated and so impressed by what you do and your knowledge. I have a friend who teaches metals at the local university and I shared some of your videos with him. He has shown certain ones to his students to illustrate technique and process. Thanks for sharing.
Hey David thanks for watching mate and sharing this with us that's really awesome. Cheers, Kurtis 😎👍
This channel, as much as it makes me wish i had a huge shop with HUGE equipment, it really just makes me want a pitbull.
You are a very lucky man to have a wife who is willing to come spend time with you while your working! In a few days I will be married to my wife 37 years. On the 19th we will have been together for 38 years. She use to come stay with me after she got off work as I painted lumber handling machines that I had with other had welded up that day. That was a lifetime ago!
I truly do wish you both the best in your life’s together! It truly is what you two decide to make of it! It will always be a work in process for the better or for the worse! We never know what life has in store for us... All we can do is take what we have and make the best out of it while enjoying the time you have together!
I really do love your videos! It makes me think about what if I had stayed in welding and as a Machinist... I would not had been forced to take the Anthrax vaccine that has almost crippled me now... but I cannot live in the past wondering what if. None of us can!
Thank you for sharing your time and experiences with us all!
NoMerc
Hey mate thanks for sharing and congrats on those 38 years! Yeah we work together in the business, she has all the accounting smarts to help keep my tool spending on track haha we enjoy what we both do and is great to be building a business together. Cheers take care mate 😎👍
Anthrax vaccine? Wait, did you serve in the US military for Gulf War One in 1991?
@@markfryer9880 Yes I was in the United States Navy during that time.
Lots of steps in keeping things on track, even to the dots for putting it back together. Inspiring is the one word I would use.
Cheers mate appreciate the great comment and thanks for watching again 😎👍
After the first time you weld one up without those "dots" no one needs remind you to put them there ever again.
Like a Boss! loved the MIG beads inside to shrink the tube, and the way it came out without the usual grunting!
Having now watched a goodly number of your videos it never ceases to amaze me how, whatever the piece of equipment, you know where to position the strop on the overhead gantry hoist. Likewise, when setting up a piece in the four jaw chuck, just a tap or two to bring it back to an acceptable runout. Not something that can be taught but is learnt through experience. 👍
Being a retired engineer, i get so much enjoyment watching your video`s. the camera work, the explanation`s of what you are doing, I understand what you are doing, but thousands must be mesmerize d by your amazing skills. I congratulate all concerned, including the safety officer.
Добрый день.
Очень приятно видеть как Вы относитесь к своей работе. Очень приятно видеть творческий подход к решению задачи.
Очень хочется чтобы профессионализм не перерос в обыденность.
Привет, спасибо за просмотр, рад, что вам понравилось видео!
keep up the awesome work ! watching from Canada !
Thanks mate! Appreciate you taking time to watch and comment
A master class in how to make something better than new. Bravo sir.
Your skill is amazing. Very precise. And the professional photographer is playing with her dog frequently... I love you both. You guys are great.. 👍👍👍
Amazing job, as always! Your talent is impressive! Best regards from Sweden.
Hey Paul cheers mate thanks for the comment 😎👍
Don’t know what I like better, the actual machining or the out takes at the end 🤣
That's a hard one, I would go with the out takes haha
Oh oh, it looks like it didn't want to slip in.
Now I need to wait for the climax in part 2.
I can't wait. 😉
🤣🤣🤣 #Machinistporn
That's what she said, sorry lol
Man I don’t even know at what point I got lost, but you’re literally tearing apart something I thought couldn’t be torn apart, yet is so incredible and can’t wait to see the final result, I even doubt you’re gonna take it to its original shape.
Couple years ago a friend of the family had to part with their 6+ year old female American bulldog. We’ve never had one of these and didn’t know anything about them. It took her a couple of weeks to settle in, and I have to say this is the sweetest, tolerant,best tempered, loving animal I have ever known. An absolute gem of a pet and companion. When I see Homey, he has the same warmth and gentleness and happiness truly a terrific pet.
Can we all remember... It's Kurtis, Mrs. Kurtis and Homey.. Lol
Happy Easter to you all
BTW, the slowmo vids are amazing😊
Thanks Terry! I reckon Carl might have stuck now, I can see in a years time new viewers will be trying to correct our long time viewers for the incorrect name use 🤣
@@CuttingEdgeEngineering maybe Kurl would be ok....?
As always #1 video for breakfast :)
Greetings from Austria and Happy Easter to you too !
Hey mate! Amazing to think people across the world in total different time are watching. Cheers 😎👍
Many of us as subscribes, except those in the trade, can't honestly appreciate the skill involved in the precision required when working with steel. whereas timber is forgiving, steel is not. Kurtis, your skill and accuracy is beyond comprehension, it can't be learned in
Hey Kevin! Thanks for the awesome comment appreciate the support. I have to agree with the timber, having built an office out of old doors and it's held up nicely, very forgiving haha. Cheers, Kurtis 😎👍
You guys are pretty much magicians to me. I have been fascinated by metal working since i was a boy. My uncle was aboard the USS Lexington CV-2 during WW2. He was an engineer/ engine-man I felt I was so blest to have him still around and of my many talks with him he used to tell me when something broke we did bot have the ability to pull into a parts store and retrieve another. No we either fixed the broken piece or we made another. He was amazing on a lathe. I would sit mesmerized as I do you guys. Taking a rusted piece of steel and turn it into whatever you wanted or needed. Good job! A joy to watch you work
I think you did all this excellent work so you wouldn't have to listen to the deafening rain.
Another top video Carl 👌🏻
🤣🤣🤣 thanks mate
In the "bloopers " it looked like you were about to launch that end of the tube body, you'll have to get a " retriever " dogs, cause I don't think that your little dog would be able to bring it back 👍👍👍👍👍😆😆😆😆
Greetings from One hot desert to another (Arizona).
Awesome thanks for watching over there mate
@@CuttingEdgeEngineering Yes, that rain looked quite lovely! Nearly hit 100*F the other day, not even May yet!
What ever you're being paid it isn't enough, having been a heavy plant fitter for many years so its nice to see the work involved to repair the things we fuck up!
Hey mate thanks for watching 😎👍
A great immersive education...thanks Kurtis and team!
Another learning experience for me. From watching your videos, if i had it to do over, i'd have to put machinist on my list of most interesting trades to learn.
Thnx again Kurtis! Keep those ChIPs Flying Carl!
Happy Easter to you & the family,
God Bless!
Hey mate thanks for watching glad you enjoy it. Have a great Easter weekend. Cheers 😎👍
That fc... at the end :D
Keep up the great work, always a treat to watch a video friday morning.
Have a good day mate thanks for watching
Waiting for your next video Carl
😎👊💥 hahaaa fuck sake that's going to stick now 😂
@@CuttingEdgeEngineering could be worse
I am a fleet diesel mechanic and this video just made me realise my skills are minimal. This is a great skill and looks like it took years to learn.
The men who keep the industrialized world moving. Kudos !!
Man you have some serious skills. The mig welding alone is scary stuff.
Hey mate cheers thanks for watching 😎👍
As a machinist for over 50 years, I really appreciate seeing complex machining solutions such as this on large parts.
I am curious that you never turned on the coolant until the boring of the new cylinder? Do you normally machine dry?
Your doing really well mate. It’s awesome to see how your channel is growing! You will have 1 million subs in no time
Hey mate thanks for the ongoing support! Yeah we are stoked with how the channel is doing, so many awesome viewers we enjoy reading the comments each week. Cheers 😎👍
Best quality craftsmanship there. Highly professional work.
I had to run out and stick on a jumper at the sound of that rain; back in Indonesia in my mind...
Amazing attention to detail and care for each repair job is unreal.
A cold beer, a comfy chair and CEE. All set 🍺🍺
Sounds great!
Had the same thing happen to me, plumber at work called me Carl for 10yrs before he found out my name was Kurt
hahaaa shit yeah not sure how that works but I've had people call me that a few times 😂👍
@@CuttingEdgeEngineering I'm not sure my late mother-in-law ever actually knew what my given name was. Whenever she spoke to me it was "Hey asshole"...
@@mikepelelo5657 Well, what did you call her in reply?
@@markfryer9880 Your highness or some other form of regal address. It was one of those cases where discretion was the bettor part of valor. I'm no rocket surgeon but I'm not a complete dumbass either.
@@CuttingEdgeEngineering After watching your bloopers I've got a sneaking suspicion of why you might have been called Carl :P
Great job guy's , my bulldog hates the rain to one rumble of thunder and she gone.lol
Great video.
The toughest looking dogs are usually the biggest babies 🤣 thanks for watching mate
Thank you very much, engineer, for a nice job. Greetings from Egypt
This is real engineering, Thanks Curtis and Team
Easy to loose track of insults with box of free beer in front of you 🍻
Love the cliffhanger. Bet you didn't heat it up enough...
my missus did an evil laugh making that ending haha
Guys! Next new year's eve, you have to publish a compilation video of EVERY "Fuck!" Kurtis has said this year! That would be hilarious!
Doesn't TH-cam have a 12hour limit on how a long a video can be, tho? 😁
We're thinking maybe a mid year compilation haha 😎👍
@@CuttingEdgeEngineering maybe do a compilation of every instance the doggy is in a video each month as well.
I would love that, but it's going to be about 11 months long. Lol.
Love working inside while it is raining outside. Looks beautiful out there!!!
I actually liked the sound of the rain while watching. It was very relaxing.
This man bangs it out of the park like the Houston Astros chasing after the world series
Thanks for watching mate 😎👊💥
The Astros weren't that great
Taggart, what's baseball?🤔
Carl is Kurtis alter ego 😂🤣😂 G'day mates great video and you two have a happy Easter
I think it's stuck now hahaa fuck thanks mate you have a good one too
@@CuttingEdgeEngineering 🍻👍
Carl Is the evil one or the one who breaks aall the cilinders 🤣🤣🤣
Carl is Kurtis that doesn't make bloopers :D
@@haydenc2742
Carl is the evil one making him swear.
... a night class, and the camera work puts the the professionals to shame.
I'm the same.. I've never touched and probably never will touch a lathe but seeing how Curtis fixes these things is fascinating
As someone who sells Carbon Steel and Alloy tube for a living it’s really interesting to see a piece getting machined. I’ve sold material for exactly what you did with this cylinder. I certainly hope that the machinists I supply material to are as capable as you are. This stuff isn’t cheap! One mistake can be very costly in material as well as time. And oh! I really dig that delicate little flower of a Pup you have there. He rocks!
Мастер, респект тебе. Новые технологии творят чудеса и ты конечно, человек, который с этими технологиями на ты!!! Россия, Сахалин
Lucky dude to have your wife spend so much time with you at work
She agrees 😂👍
Happy Easter from Poland to Your family and of course to Security officer also
"Wesołych Świąt Wielkanocnych"
That's awesome thanks mate! Happy Easter to you and yours 😎👍
Dude. Your doggo hasn't got his safety vest on! Also, would love to see a rundown of all the big honkin machines and what they do. Thoughts for the future.
Yeah he was being a slack safety officer that day. For sure mate have got a machinery tour on the to do list!
@@CuttingEdgeEngineering I'd like to see that, shop looks well equipped.
You deserve the beer & thanks to whoever sent it. I love watching four work, Kurtis!
Hey mate! Appreciate it and for the ongoing support we notice!
Loved the cliff hanger. Also love the way you show Kurtis as human in the outtakes.
You know your Aussie when, every second word is Fuck 😂😂😂 love the videos!
Fucken oath mate 😂😂😂
Also TH-cam now knows and no longer puts our viewers comments with "fuck" into the review
@@CuttingEdgeEngineering I think TH-cam understands that Aussies love that word a lot haha
U-TuBe AI recognizes the word 'FUCK' as a good word. Dammit I typed it out 💩
You should visit us here in Ireland 🙄😬
Finally!
time to get your fix 🤣🤣
Who agrees, we all call Kurtis, Carl from now on? Oh and Mrs Carl. 😁
Kurtis doesn't agree 😂😂😂
@@CuttingEdgeEngineering Sorry Carl.... 😉
@@steviebee1989 OI! His nameis KURTIS...... get it right for fuck sake!
If sent free beer, call me anything you want.
За то жена всё понимает!
Terrific video, and I like the soothing sound of rain in the background!
Great work fellas! Pride in craftsmanship is very hard to find these days!!