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The Outback Shed
Australia
เข้าร่วมเมื่อ 17 เม.ย. 2022
G'Day and welcome to The Outback Shed.
On this channel I will share my hobbies and passion for metals machining, woodwork and other creative pursuits that interest me. I like to make tooling and other things for my shed as well as furniture and woodturning.
My videos are intended for entertainment and information and not intended as tutorials.
Safety is paramount and I only remove guarding to allow for camera placement.
Thanks for dropping by and sharing some time with me.
On this channel I will share my hobbies and passion for metals machining, woodwork and other creative pursuits that interest me. I like to make tooling and other things for my shed as well as furniture and woodturning.
My videos are intended for entertainment and information and not intended as tutorials.
Safety is paramount and I only remove guarding to allow for camera placement.
Thanks for dropping by and sharing some time with me.
The Perfect Tooling Bench & NT40 Tooling Setup Stand | Shop Made Tools
Want the perfect tooling bench top & tool setting stand? then this is the video for you.
In this video I build the prefect tooling bench top that will protect your tooling and keep it safe from damage from other tools.
I will also build an NT40 Tool Setting Stand for the big Aussie Vise.
There's lots of machining with the Mill and Big Lathe as well as some interesting woodwork to compliment the build.
Material suppliers:
Bunnings
Cork Tiles:
www.bunnings.com.au/305-x-305-x-6mm-natural-cork-tile-6-pack_p6690244
Kwik Adhesive
www.bunnings.com.au/selleys-500ml-kwik-grip-horizontal-contact-adhesive_p1233573
Sealant:
www.bunnings.com.au/cabot-s-4l-clear-water-based-cfp-floor-satin_p1520275
Tooling
Hare and Forbes
www.machineryhouse.com.au
LiveTools
livetools.com.au
MagPro
www.mag-pro.com.au
Lubricants
Rocol RTD
www.rocol.com/products/rtd-chlorine-free-compound
Hangserfers 5080
livetools.com.au/pages/semi-synthetic-coolants
XPD 2000 (Bandsaw)
www.machineryhouse.com.au/S090A
Drill lubricant
www.machineryhouse.com.au/s076
Timestamps:
00:00 Introduction
00:25 Titles
00:40 Description
00:55 TOOLING BENCH REBUILD
01:17 Cutting the sop
01:30 Glueing the sides on the panel
02:30 Trimming the edges
0250 Sanding the edges
03:20 Cork Tiles
04:00 Glueing the tiles to the top
05:20 Trimming the tiles on the bandsaw
06:20 Trimming the edges with a laminate trimmer
07:30 Routing a bevel around the edge
08:15 Sealing the top
09:30 Fitting the top
10:00 NT40 TOOL SESTTING STAND
10:00 Machining the Top Plate
13:00 Boring the hole for the holder
15:50 Drilling the holes in the top plate for the mounting screws
17:20 Machining the holder
22:45 Changing the insert
26:10 Machining the Bottom Plate
31:00 Setting the DRO for the four holder mounting holes
31:40 Drilling the holes for the holder mounting holes
34:25 Cutting the drive dogs
34:40 Machining the slots for the drive dogs
37:50 Filing the slots
38:40 Machining the drive dogs
41:00 Roughing the frame surface
42:45 Making the captured knob
43:50 Knurling the knob
45:55 Cutting the thread with a die holder
46:50 Waisting the thread
47:30 Parting off
48:30 Final assembly
49:00 Trying it all out
50:45 End
In this video I build the prefect tooling bench top that will protect your tooling and keep it safe from damage from other tools.
I will also build an NT40 Tool Setting Stand for the big Aussie Vise.
There's lots of machining with the Mill and Big Lathe as well as some interesting woodwork to compliment the build.
Material suppliers:
Bunnings
Cork Tiles:
www.bunnings.com.au/305-x-305-x-6mm-natural-cork-tile-6-pack_p6690244
Kwik Adhesive
www.bunnings.com.au/selleys-500ml-kwik-grip-horizontal-contact-adhesive_p1233573
Sealant:
www.bunnings.com.au/cabot-s-4l-clear-water-based-cfp-floor-satin_p1520275
Tooling
Hare and Forbes
www.machineryhouse.com.au
LiveTools
livetools.com.au
MagPro
www.mag-pro.com.au
Lubricants
Rocol RTD
www.rocol.com/products/rtd-chlorine-free-compound
Hangserfers 5080
livetools.com.au/pages/semi-synthetic-coolants
XPD 2000 (Bandsaw)
www.machineryhouse.com.au/S090A
Drill lubricant
www.machineryhouse.com.au/s076
Timestamps:
00:00 Introduction
00:25 Titles
00:40 Description
00:55 TOOLING BENCH REBUILD
01:17 Cutting the sop
01:30 Glueing the sides on the panel
02:30 Trimming the edges
0250 Sanding the edges
03:20 Cork Tiles
04:00 Glueing the tiles to the top
05:20 Trimming the tiles on the bandsaw
06:20 Trimming the edges with a laminate trimmer
07:30 Routing a bevel around the edge
08:15 Sealing the top
09:30 Fitting the top
10:00 NT40 TOOL SESTTING STAND
10:00 Machining the Top Plate
13:00 Boring the hole for the holder
15:50 Drilling the holes in the top plate for the mounting screws
17:20 Machining the holder
22:45 Changing the insert
26:10 Machining the Bottom Plate
31:00 Setting the DRO for the four holder mounting holes
31:40 Drilling the holes for the holder mounting holes
34:25 Cutting the drive dogs
34:40 Machining the slots for the drive dogs
37:50 Filing the slots
38:40 Machining the drive dogs
41:00 Roughing the frame surface
42:45 Making the captured knob
43:50 Knurling the knob
45:55 Cutting the thread with a die holder
46:50 Waisting the thread
47:30 Parting off
48:30 Final assembly
49:00 Trying it all out
50:45 End
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Great vid, thanks for the shout out!!
This was impressive, nice job!
Thanks for the comment. Cheers SteveO
I did my Electronics bench with a 6mm cork tiles then varnished 4-5 years ago and it has been holding up great.
Thanks for the comment. Great to see someone else has the same idea. It's a great surface and recovers from dents. Cheers SteveO
@@theoutbackshed Right or wrong I also used the Aluminium Floating Floor edge Bunnings sells to stop the edge chipping. Helps keep the tiny bits where I want them. See how yours holds up 👍
Thanks mate, I'll let you know how it wears. I did think of making a timber edging but shied away from it at this time. It may be an option for a later upgrade, Cheers SteveO
I heard it from Wendy Harmer - Q. What's the same about men and a cork floor? A. Lay them properly in the first place and they're yours for life.
I like that. good thought.....
Gday, the cork bench top is a great idea and the tool holder looks fantastic, great job mate, cheers
Thanks Matty, The tool setting stand will be very useful going forward. Cheers SteveO
How do you move the chuck and not the tool?
Thanks for the comment. I'm not sure which footage you're referring to but I presume its the drill being almost stationary at 16:30. That's caused by 'The Wagon-wheel Effect". "If you take a series of pictures of the spinning object, the position of the lines will change slightly in each one. Each picture is one frame in the video. If the object completes a single rotation in between one frame and the next, the lines will be in exactly the same position in both frames - it will look like they haven’t moved at all. The same will apply if the object completes exactly two rotations, or 100 rotations, between one frame and the next. Even if the object is spinning, if its rotation matches perfectly with the frame rate, it will appear to be stationary in a video. If the object completes slightly less than a full rotation between frames, the lines will look like they’re slightly behind where they were in the previous frame. This gives the illusion of spinning backwards. If the object keeps spinning faster and faster, eventually the lines become blurred enough that the effect disappears, as we can no longer differentiate the individual lines". Comment ref: cosmosmagazine.com/science/mathematics/sos-wagon-wheel-effect/ Hope this helps. Cheers SteveO
Nice bench top. Cool machining to boot. Whats not to like ?
Thanks for the comment. Cheers SteveO
Nicely done.👍😎
Thanks for the comment. Cheers SteveO
I have a Pultra P type and it’s a similar size to the unimat and I use a 5mm belt made by Optibelt.
Thanks for the comment. Actually, I ordered some 5mm PU belt material yesterday. I think it's either Optibelt or Fenner. I think this would be better than the O ring material I used. Cheers SteveO
Very nice work sir
Thanks for the compliment. Cheers SteveO
Thanks mate, you've convinced me that I need a Unimat SL. I was going to buy one last year, but spent it's budget on a bargain Myford ML10. The ML10 came with more chucks, collet closers and accessories that I never use, so I can sell what I don't use and fund the SL that I was originally going to buy. Great video.
Thanks for the comment. I would live a Milford Super 7, but they are unobtainable. Cheers SteveO
Nice work Stevo that will be a great little lathe when you get it dialed in. Thanks for sharing.
Thanks mate. Cheers SteveO
thans for sharing cheers ben
Thanks. Cheers SteveO
Nice little lathe, as you said the belt is not ideal but it still works. Looks like softer metals have good surface finish, which is expected. Better range of speeds and better belts hopefully you will be good for steel. Interesting project, take care be safe 👍
Thanks for the comment. Your observations are right. I will improve the drive system and I think it will be a useful but specialised lathe. Cheers SteveO
Really nice work there Steve! Glad to see it all looking so good and working so well. Most of all, super happy to be a tiny part of this awesome project! Keep up the fantastic work! You have a great channel for people to learn from as well as the chance to copy you, and build the same things as you have!
Thanks for the comment. And thanks for being s supplier of parts. The motor and controller are key to the success of this project. Cheers SteveO
thanks !
You're welcome
Try using Belleville washers to preload the diamond burnishing tool. It requires much more force to work. Cogsdill diamond burnishers work very good, as well as their rolling element carbide variant .
Thanks for the comment. I'll check them out.
I go like 2000 rpm on copper 😅
at 18:37 can you tell me thew name of the endmill tool please
Hi, Thanks for the comment and the observation. It's a SANDVIK R300-025A20-10M double insert end mill. It has two R300-1032 inserts and a max RPM of 28,500. Its a nice end mill. Cheers SteveO
Beautiful result, the finished part looks expensive. 👍 Re; the final 4 way adjustment; it looked in the video that the seats the 6 caphead bolts seat onto are conical (maybe the seat was produced with a drill bit?) I think if they are conical (and also there seems to be limited clearance around each caphead) this is probably not allowing the chuck to center properly. Or is pulling the chuck in line with the conical feature, which upsets your adjustment. If you cut those seats as flat bottom, then put a flat thick washer in there with room to move, then the chuck coukd be centrered. Anyway it's just a thought, that might not be it at all.
Thanks for the comment. Your observations are correct. I previous viewer made the same comment and I went back and flat milled the bottom of the cap screw seats. The holes are large enough as the chuck only has 0.5mm of movement which is 0.25mm each side of centre and that is enough to bring the chuck into alignment. The final result of <1 micron is very pleasing. When torquing the screws up the chuck did align and stay in place. One benefit of user comments is the capacity to gain insights from others (like yourself) and integrate those suggested improvements. I did put a witness mark on the chuck to allow for the same mounting alignment each time the chuck is mounted. I have only used the chuck once since I made it but it is a real joy to use. Very good for smaller precision work than big heavy pieces. Thanks again for your observations. Cheers SteveO
Great to see you back Big Fella. love your work
Thanks mate, I appreciate your comment. Cheers SteveO
Great to see you back on deck Stevo
Thank you for that. Cheers SteveO
Nice work and a well produced video. Question, not a criticism: do you have any problem with the power supply heat in an enclosed box?
Hi, Thanks for the comment. I haven't used it yet as I'm still in the process of setting it up. The power supply is thermally protected but if heat does become an issue I'll install a fan and some vents in the enclosure. Stay tuned. Cheers SteveO
Great job thank you see you on the next one. 👍👍👍👍👍👍👍
Thanks for the comment. Cheers SteveO
Excellent work Sir. What product did you use for the bluing? Thank, Greg
Thanks for the comment. I used Caswell black oxide solution and penetrating sealant (oil). Here's the link: www.caswellplating.com.au/store/store.php/products/black-oxide-kit-bo1 Cheers SteveO
@@theoutbackshed Thanks
Does burnishing change the dimension of the part, and if so, how much? Thanks. What about surface hardness? Does it make the surface harder? I would think so.
Hi and thanks for the comment. The machined bar registered 24.921mm on the micrometer, the ball burnished reading was 24.918mm. That's a reduction in 0.003mm or 3 microns. Different metals would likely give different results. 1020 steel would likely not work harden but I would expect other metals like 1045; 4141 and Stainless Steel likely would show an increase in surface hardness. Cheers SteveO
@@theoutbackshedthanks that's something I've been wondering, what about brass would that harden at all?
Thanks for the comment. It's relatively easy to get a good finish on brass so I'm not sure I would burnish it. That said, it would be interesting to find out if it would work harden. I have my doubts that it would. Cheers SteveO
my digital micrometer has made my micrometer reading skills rusty, any chance of getting the actual diameter change from the burnished parts?
Hi and thanks for the comment. The machined bar registered 24.921mm on the micrometer, the ball burnished reading was 24.918mm. That's a reduction in 0.003mm or 3 microns. Not sure how repeatable this would be and I did expect it to change on different materials. Cheers SteveO
@@theoutbackshed amazing, thank you so much for taking the time to reply. thats basically negligible for almost everything i do, so will definitely experiment with this technique.
Okay, I am off now to do some maintenance on my lathe, you have shamed me into it.:)
Wow, I have so much to learn. What a brilliant outcome, well done SteveO. Cheers, Stu.
Thanks for the comment. Cheers SteveO
Hi Steve, that was an excellent video. Did you end up buying a toe jack because if not Vevor currently have the 2.5 tonne unit selling for $58 delivered. Mine arrived today 01/08/24. I was going to make one but at that price why would I bother, but I will be extra cautious using it as I doubt it meets Australian standards. That lathe looks and sounds like new but I guess that’s what you expect when you buy quality. Can I ask why you purchased a Tool Master lathe when you have the Colchester? Thanks, Stuart. Canberra.
Thanks for the comment. No, I haven't bought a toe jack yet, it's still on my list. The Colchester is running as well as it has ever run, certainly as accurate as it was when new. It has been looked after and well maintained, I doubt that there would be an original one left in the world that would be as good. I bought the Toolmaster because I wanted a bigger heavier lathe, I would have liked a Colchester Mascot but they are price prohibitive. Even the Jesco Major which for all intents and purposes is the same machine, is also too expensive. I assessed the Toolmaster as being the best of the offerings from Taiwanese manufacturers for the size I wanted. I am very happy with it and it performs very well. I am building up a good collection of tooling for it and I expect to start a new project shortly to build Tailstock Chucks. Keep watching! By the way, I enjoy your channel and 'm a subscriber. Cheers SteveO
@@theoutbackshed Well bugger me, it’s a small world. I hope to have a video out soon with my new to me Colchester Triumph 2000 which I hope to finish installing today. Thanks for subscribing to my channel. Stu. Ps, where are you located.
close enough for government work.
You seem to have invested a lot of money in video and audio. I was amazed by your work. I will definitely subscribe.
Thanks for the comment and the compliment. For me video production is also a hobby, this is an opportunity to blend interests to produce the best content I can. Cheers SteveO
You give new meaning to the term: "It's a clean machine."
Thanks for the comment, much appreciated. Cheers SteveO
Nice test I just wished you would have used a actual diamond burnisher.
Thanks for the comment. I understand that a genuine diamond burnisher can be purchased for around A$400 but that's beyond my budget, however, the opportunity in this project was to see if a diamond wheel dresser could be setup to perform this job. As the video showed it was not successful probably due to the pointy nature of the diamond rather than having. smooth end. It was a fun build though and I view it as still a work in progress. Cheers SteveO
Top Job, Sir 👌
Thank you. Cheers SteveO
G'day Stevo. Nice work on the lathe chuck mate. Very accurate indeed. Cheers, Aaron. PS: I just subscribed to your channel too mate.
Thanks Aaron, Nice to have you on board. Cheers SteveO
Compliment on keeping your machine in pristine condition.
Thanks for the comment and the compliment. Cheers SteveO
I just found your channel and subscribed on the first video. I have become very picky when clicking that subscribe button so you are doing a fantastic job. I whish you a speedy recovery and a happy return to the shop. Take care of your health, you will need that ankle for the long shop hours.
Thanks for the compliment and the subscription. Cheer SteveO
Sorry to hear about your leg. Wish you a speedy recovery and with no complications. I have no problem watching your giant fly cutter build a few more times ! Get well soon. 🍻
Gday, all the best with the surgery mate
Best wishes for surgical success and a speedy recovery.
Hope all goes smoothly and quickly
Get well and we'll see you back soon
Good luck with the surgery. Watching the older videos with delight
Get well soon! Hoping for an easy and quick healing process for you
Heal up quick.
take your time, we wil see when we see you 🙂 cheers ben
Best of luck on the surgery, and heal quickly.
Take care Kind Sir. We'll be here on your return.
Stay safe man
May the surgery and recovery go well 🤞🏻