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Fyous
United Kingdom
เข้าร่วมเมื่อ 19 พ.ค. 2021
Fyous invented Polymorphic Moulding which is an automated rapid shapeshifting reusable pin tooling technology. It can be used with a verity of manufacturing methods like, vacuum forming, workholding, PU moulding, measurement and more.
- Create bespoke tooling or moulds in minutes not weeks with zero waste
- Create parts 14x faster than 3D printing.
- Create custom-made products in a cost effective manner.
- Go straight into production after prototype approval.
- Digitise your mould stock.
Plus we achieve all of this with a zero-waste, fully sustainable process.
- Create bespoke tooling or moulds in minutes not weeks with zero waste
- Create parts 14x faster than 3D printing.
- Create custom-made products in a cost effective manner.
- Go straight into production after prototype approval.
- Digitise your mould stock.
Plus we achieve all of this with a zero-waste, fully sustainable process.
วีดีโอ
Metal 3D printed titanium bike stem post processing
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In this exciting collaboration between Fyous and Mythos Bikes, we take you behind the scenes of a cutting-edge project where Fyous’s PolyMorphic tooling is used for the post-processing of a titanium bike stem. Using our revolutionary PinPoint software and PolyMorphic Forming Machine, Mythos Bikes is able to create custom workholding solutions with incredible speed and precision. The process beg...
Polymorphic tooling technology launch video
มุมมอง 3.3Kหลายเดือนก่อน
fyous.com/ Fyous has developed a revolutionary ultrafast tool-making system with applicability across multiple sectors. Known as Polymorphic Tooling, this solves problems around the high cost & time burden of making multiple moulds for minor product iterations, and for the secure holding of complex parts for post-processing, inspection or machining. The “Polymorphic Forming Machine” launched in...
Carbon fibre bike saddle made with PolyMorphic tooling
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Making a carbon fibre base with a PU foam cushion from one reusable mould is now possible.
Create bespoke workholdings for complex parts with our 28k PolyMorphic Tool.
มุมมอง 3122 หลายเดือนก่อน
Bespoke, adaptable workholdings are now a reality with our PolyMorphic Forming Machine, which shape shifts our 28K PolyMorphic Tool to micron accuracy. The Result: 0 Vibrations 0 Waste 0 Storage More details to come as we launch our first to market machine @FormNext #workholding #moulding #machining
Create a vacuum forming mould in just 20 minutes!
มุมมอง 1432 หลายเดือนก่อน
Our PolyMorphic Forming Machine can create an infinitely reusable mould in just 20 minutes, with zero waste and zero storage is needed. As soon as you have finished using the mould, our 28K PolyMorphic Tool shape shifts to your next geometry in just 20 minutes!
Create resin and PU moulds 14 x faster than 3D printing!
มุมมอง 3712 หลายเดือนก่อน
Our 28k PolyMorphic Tool can shapeshift in just 20 minutes, producing zero tooling waste and delivering usable parts 14 times faster than traditional 3D printing. Whether you're working with carbon fibre, polyurethane, PET sheet (thermoformed), ABS, or more, the mould can be set, used, and reset effortlessly.
This is NOT 3D Printing - Introducing Fyous & Polymorphic Moulding
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fyous.com/ Our infinitely Reconfigurable pin tooling technology allows you to create ANY shape AND IS 14x faster than traditional 3D printing, reducing machine set up time and maximising production time. NEEDS zero mould storage. when you are finished, you can reconfigure the tool to your next required geometry within 20 minutes. one tool, endless moulds. IS A zero-waste process - no material w...
Post processing metal 3D printed parts using PolyMorphic tooling for workholding
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Bespoke, adaptable work holdings are now a reality with our PolyMorphic moulding machine. The Result: 0 Vibrations 0 Waste Perfectly formed machining lines Reset to a new custom holding in just 40minutes with no need for storage! More details to come as we launch our first to market machine @FormNext #workholding #moulding #machining
Bespoke personalised Carbon fibre bike seat with PolyMorphic Moulding
มุมมอง 2723 หลายเดือนก่อน
Custom fit personalised products could be what separates you from your competition. If bespoke products were more affordable, we could all be more competitive, not just the professionals. In this video we share how PolyMorphic Moulding could be used to make a carbon fibre foam cycling seat with only one machine. Carbon, foam, and assembly.
Shoe last production with PolyMorphic Moulding
มุมมอง 4013 หลายเดือนก่อน
If shoe or footwear lasts were more affordable to produce, a future of custom fit footwear could be possible. In this video we showcase how PolyMorphic moulding could be used to make custom footwear lasts in minutes with minimal waste.
PolyMorphic Moulding - How it works?
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When a new technology is invented, it can sometimes be very hard to understand. In this video, we hope to educate you about polymorphic molding, explore its possibilities, and simplify the concept. Fyous shows how you can create moulds/molds for vacuum forming. fyous.com/
Digital custom PU orthopedic outsole production using PolyMorphic Moulding
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Custom bespoke medical orthopedic footwear outsoles are labour intensive and wasteful. PolyMorphic Moulding would allow for CAD outsoles and CAM used in PolyMorphic moulding to reduce labour time, waste and increase accuracy and repeat prescriptions.
Workholding for complex 3D printed parts using PolyMorphic Moulding
มุมมอง 7084 หลายเดือนก่อน
The Problem Imagine you have a highly intricate 3D-printed part, such as a custom-designed exhaust manifold. This part requires precise CNC machining on the mating face, which will connect to the rest of the exhaust system and must create a perfect seal. The challenge lies in how to securely hold this complex part for machining. Traditionally, this process would be time-consuming, expensive, an...
A worlds first. High resolution reconfigurable pin tooling (RPT) by Fyous
มุมมอง 2.2K5 หลายเดือนก่อน
A worlds first. High resolution reconfigurable pin tooling (RPT) by Fyous
PolyMorphic Moulding by Fyous - Reusable moulds with automated pin tooling
มุมมอง 1.2K6 หลายเดือนก่อน
PolyMorphic Moulding by Fyous - Reusable moulds with automated pin tooling
Really not trying to be pessimistic, but the only reasonable application I can think of is the forming of egg trays or injection moulding of packaging inserts/holders/trays. Neither of those have to be accurate to any degree.
Very cool machine, just so you know I am 100% ok with a 25 minute uncut video with some general explanation of what we are seeing. All these cuts make me feel like something is being hidden especially in this rougher nonmarketing format, but thank you for posting all the same. I am always happy to see this machine being used.
@@ryanmast6977 your wish is our command. Watch this space
Some explanation about what's being done would be nice.
I messed around with a similar concept but didn’t get very far. I’m interested in knowing if your team has explored putting a membrane over the pins with a hydraulic system to adjust the way the membrane conforms to shape. Your team’s mold also looks quite robust so I’m interested in knowing if it is strong enough to used in shaping or stamping applications.
Hey! Yes, we have used a membrane to produce footwear components before. We have tried some stamping but only with card. In theory, a soft aluminum could be formed, but we haven't had capacity to try it yet. If you want to try anything, send us an email.
brilliant
So wait...this is legit? And you gave it this name?
This has to be a troll.
6 ton pressure?
Cool product, cheap AI voice over.
I mold things for a living and I think the pin texture would be a deal breaker for most applications. This would be great for prototyping vac form tools and plug-free composite molds but not much else.
ai voiceover with one-word-per-frame subtitles. just what we need in manufacturing, carcinogenic tiktok influencer techniques
Really cool technique! I wonder if you could use a similar technique to make a dynamic bed for FDM printing... external support structure is half the mass of the project sometimes...
How is this zero waste? It looks like theres a brim of waste material that comes off every part.
The mould is zero waste.
Why is the forming machine needed? Couldn't the pins just adopt the shape with some simple electrical actuators?
zero waste my ass aall the countour is waste but still pretty cool
The mould is zero waste
Someone inserted the spaces in the wrong place in the tts
I think it's a great product. A Fiver voice would have been better.
Why not just 3d print and get much higher accuracy from a tool that costs substantially more?? 3D print material is very cheap, especially in small applications like this.
Cheap but also 100% waste if your using it to make a mould for a 1-10 parts.
*breathes in in AI-voice*
fuck that ai vois but nice produckt
How are the pins set?
"proprietary"
Beautiful! A problem that is also encountered with additive manuf. is that that of surface finishing. Consumers have developed a likeness for smooth and beautiful finishes which will take extra steps for these techniques to make.
The problem is 3d printing exists. In what world does this device beat out a 3d printed mold for use with a vacuformer?
Biggest drawback is its only useful for one side(open ended) moulding with no undercuts, splits etc. basically anything that is hemispherical
I like this idea. How big can the polymorphic tooling become? Can it reach 8 feet x 5 feet for the big stuff?
This is fascinating technology, but I'm really curious how you got this far in your promotional material without noticing that you have "F-you" in your name. Or is that like the point, that it becomes a meme and generates free exposure? Because I cannot unsee that and I really want to know what's happening there. It reads like a joke.
Well, I think it already generated engagement with this very comment ;-)
@fyous Fair ¯\_(ツ)_/¯
Invented? It’s pin matrix tooling. First patent was filed in the late 1800s 😂
Pin matrix tooling is an older concept than the internal combustion engine. It’s impractical and therefore doesn’t survive the real world.
You could be right. Hopefully not though. We need to eat!
faster then 3d printing lets see, injection molding, thermo plastic forming, any metal injection molding.... should i go on? most of which require sure 1 rather 1000$ 2000$ mold... but then can be used to make 10,000 pieces atleast before it wears out, considering is a case that will be post polished and colored upon etc... maybe even 1 million cases per mold... so 1000/2000$ in a mold as a investment is pennies on a dollar... yea... 3d printed is great for prototyping... and that is about it... if u are chasing production, speed and quality .... 3d printing is not the answer.... in mass production never have been, but idiots and unneducated pseudo intelectuals, and dreammy DIY hobbists are insane... so ... let them keep doing same thing over and over again expecting different results.
"dreammy DIY hobbists" is a bit harsh, isn't it? Hobbyists are the perfect target audience for 3D printing: They require relatively low fidelity, don't have the space or money for a $400,000 mold machine, and don't need to produce 100,000 parts. We're all impressed you know the "right" way to do things, but "right" is relative to the specific implementation.
what if you need to make one part and its different every time...?
Then washing chips for an hour from these pins )
It looks like a scam
It's looks like a scam
Infinitely variable work holding vise eh? Very trick!
This is extremely cool! Love the comparison to a kids toy. Also, don't let a New Yorker read the company name to a crowd. ;)
haha
Very interesting idea. I wonder if 3d mold can be made like this.
i fckin swear i got this idea like 5 years ago
That's a complicated process that could be replaced by a CNC router.
i imagined this one time
This is great now I just need someone who is t gonna sell it for tonnes of money to make it
In what applications does this beat 3d printing?
custom moulds
Этой технологии уже дохрена лет, придумали они опять, революшен джони
00:08 This part killing me wwwwww
Not a new idea. Needs a flexible layer over the pins for smoother finish.
Can the mould be used in manual mode by using a template to set the pattern?
Now do it with a real voice actor who sounds like he's having a heart attack. Cool product though!
Can you say something about how you raise the individual pins? Do you have one column of actuators and push out the pins column by column?
AI voice. Not trustworthy.
Very curious how the pins are controlled. Probably some kind of moving modifier and a locking mechanism per pin? It's probably not economic to have control for each pin. Cool product!
I guess a cnc machine pushes the pins to correct heights.
@@VacuousCat probably but as for how they stay that position once set is more interesting seeing how small they are most clamping methods might not work at that scale... also how many cycles are these good for
@@piman13_71 I actually designed a clamping method for pins like this some years back for a project with an inverted pin-table like this one. I think you'd really just need a uniform clamping pressure across all pins that exceeds the vacuum-forming pressure but is lower than the pin's buckling pressure (with maybe 3x factor of safety on both), which is pretty doable for pins that size. In theory it would use three offset metal plates, though I think the final version just used two plates and some magnets.
@@piman13_71 holding them in position with enough force to make them useful is the secret sauce. It took us years to figure it out.
@@fyous years to figure out? uuuuh I'm guessing the pins pass through three stacked plates with very tightly fitting holes, and you put lateral pressure on the middle plate and then clamp the plates together to grip the pins? maybe make the middle plate or bushings around its holes from a slightly flexible material like a strong plastic to even out tolerances? 😂
nice work
the pins at 0:30 dont look well aligned. theres many holes. I doubt that it's at micron accuracy