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Engineering and Management
New Zealand
เข้าร่วมเมื่อ 24 ก.ค. 2020
Hi all.
This you tube channel is dedicated for those who like engineering and metal cutting NEWS.
In this channel we will solve small to medium problems of the engineering industry. After having the experience of 6 years in sheet metal industry we believe this is time to spread the knowledge that we have.
You will see some of the problem solving , challenging and educational videos on this channel.
Hope you will enjoy it.
This you tube channel is dedicated for those who like engineering and metal cutting NEWS.
In this channel we will solve small to medium problems of the engineering industry. After having the experience of 6 years in sheet metal industry we believe this is time to spread the knowledge that we have.
You will see some of the problem solving , challenging and educational videos on this channel.
Hope you will enjoy it.
How Heat Treatment works ? The basic concept of Heat Treatment #engineering #heattreating
Every metal or alloy is made out of atoms and microstructures. These micro structure plays a very crucial part in mechanical properties of metal. Properties like strength , Ductility, brittleness, Hardness , toughness, strength, machinability and weldability . Now, every metal or alloys when it is manufactured it gets a metal structure based on how it is cooled.
It is the main reason behind every mechanical properties of metal.
Now we will mainly discuss steel as most of the metal that we use in heat treatment is steel.
As soon as man kind started making weapons and tools of steel we started using heat treatment. In anciant time when blacksmith started making steel they realized when we heat up steel and then quickly cool it down with liquid steel becomes stronger and harder. no one knew how it worked. But they ended up making strong weapons and tools. Only thing they knew was If you heat Steel until it gets red then you quickely cool it down it becomes stronger.
Unknowingly they were actualy applying one of the heat treatment process to the steel.
Now to understand how heat treatment works you need to understand how metal structure works.When most metal solidify normaly as the temperature falls below melting point they start forming crystalibe structure .These structures have gaps and defects in the bonds. Now if you look at these uniform metal balls you will see that even if they are all round when they come together they create some sort of structure / pattern in organizing. If you look at these patterns closely you will realize that this is because of imperfection / defects in the structure. When metal is workd on with different operations like forging, heating or hammering. it changes its structure and these defects starts moving in the body.
Now if we look at the metal structure normally the steel structure look like this. So in normal case these metal atoms with do movement like this and next structure will do movement like this. Blocking each other at different rate. When we apply heat to the same structure these gaps and atoms get settels down and creats a uniform structure which can take more load and distrulibuted evenly which affects the mechanical proporties of metal.
Now to explain you the same concept look at this metal balls which are trapped into a wall like structure to explain this. When we first put the metal balls into it it settles in very random pattwrn which is simmilar to metal setteling down initially. Now when we heat it up or apply energy to it will start having vibration and they will form a better structure removing defects from the body and settle down.
In my next video I will explain different types of Heat Treatment methods.
Book of Metallurgy for the Non-Metallurgist : amzn.to/3LyLmNu
references
www.tec-science.com/material-science/heat-treatment-steel/annealing-process-of-steel-recrystallization-annealing/
www.tensilemillcnc.com/blog/the-10-benefits-of-heat-treating-in-wetalworking
www.generalkinematics.com/blog/heat-treatment/
www.quora.com/What-is-the-microstructure-of-steel
It is the main reason behind every mechanical properties of metal.
Now we will mainly discuss steel as most of the metal that we use in heat treatment is steel.
As soon as man kind started making weapons and tools of steel we started using heat treatment. In anciant time when blacksmith started making steel they realized when we heat up steel and then quickly cool it down with liquid steel becomes stronger and harder. no one knew how it worked. But they ended up making strong weapons and tools. Only thing they knew was If you heat Steel until it gets red then you quickely cool it down it becomes stronger.
Unknowingly they were actualy applying one of the heat treatment process to the steel.
Now to understand how heat treatment works you need to understand how metal structure works.When most metal solidify normaly as the temperature falls below melting point they start forming crystalibe structure .These structures have gaps and defects in the bonds. Now if you look at these uniform metal balls you will see that even if they are all round when they come together they create some sort of structure / pattern in organizing. If you look at these patterns closely you will realize that this is because of imperfection / defects in the structure. When metal is workd on with different operations like forging, heating or hammering. it changes its structure and these defects starts moving in the body.
Now if we look at the metal structure normally the steel structure look like this. So in normal case these metal atoms with do movement like this and next structure will do movement like this. Blocking each other at different rate. When we apply heat to the same structure these gaps and atoms get settels down and creats a uniform structure which can take more load and distrulibuted evenly which affects the mechanical proporties of metal.
Now to explain you the same concept look at this metal balls which are trapped into a wall like structure to explain this. When we first put the metal balls into it it settles in very random pattwrn which is simmilar to metal setteling down initially. Now when we heat it up or apply energy to it will start having vibration and they will form a better structure removing defects from the body and settle down.
In my next video I will explain different types of Heat Treatment methods.
Book of Metallurgy for the Non-Metallurgist : amzn.to/3LyLmNu
references
www.tec-science.com/material-science/heat-treatment-steel/annealing-process-of-steel-recrystallization-annealing/
www.tensilemillcnc.com/blog/the-10-benefits-of-heat-treating-in-wetalworking
www.generalkinematics.com/blog/heat-treatment/
www.quora.com/What-is-the-microstructure-of-steel
มุมมอง: 105
วีดีโอ
What is dead load, live load and sudden load ? and What are 3 main stress types
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In this video you will understand different types of mechanical load and 3 main types of stress. Any component, no matter how simple or complex, has to transmit or sustain a mechanical load of some kind. There are mainly 3 types of load that you normally apply on a mechanical componenet. 1.dead" load - Dead load is mainly a load which is only applied once and stays there for a long time for exa...
Avoid Press Break Deformations with Simple Trick
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This Video will help you How to Avoid Deformation on Holes in Press Break and also tell you other option when you have holes too close to fold line and falls in V block. Ultimate video on how to gain this knowledge Top sheet metal bending trick and tips
Mastering Sheet Metal Folding
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get this Must Get Welding Trolley -:amzn.to/4dhmVQK Learn the basics of how to fold sheet metal in this informative video. Discover the process of metal folding using a press break and delve into sheet metal fabrication techniques. Whether you are new to metal shaping or looking to enhance your skills, this tutorial will guide you through the essential steps of working with sheet metal. Perfect...
Ultimate Sheet Metal Design Hacks for Engineers
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Material Thickness The thickness of sheet metal is an important factor that affects its properties and performance. Here are some of the key reasons why thickness matters in sheet metal: Strength and durability: Thicker sheet metal is generally stronger and more durable than thinner sheet metal. This is because thicker sheet metal has more material to resist bending, warping, and other forms of...
Sheet metal Cutting methods Advantages and disadvantages
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You will find the best video on choosing the right method for sheet metal cutting. Interview questions like what are the sheet metal different method's advantages and disadvantages you will get answer in this video. #sheetmetal #sheetmetalinterview #sheetmetals #lasercutting #plasmacutting #waterjetcutting Understand waterjet cutting , laser cutting and plasma cutting method for advantages and ...
SHOCKING Truth About Sheet Metal Interviews!
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Sheet metal pocket manual get this awesome sheet metal handbook on amazon -: amzn.to/4cUD3Ym General Sheet Metal Knowledge This video will help you get into the industry of sheet metal. it will get you ready for the interview. What are the different types of sheet metal available? Stainless Steel: This versatile metal is known for its excellent corrosion resistance and comes in various grades w...
Real Sheet metal interview questions - How to answer them ? #sheetmetalfabrication #sheetmetal
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Sheet metal interview questions can be broken down into a few categories: General Sheet Metal Knowledge: These questions assess your understanding of the properties of sheet metal, common fabrication processes, and applications. Sheet Metal Design: These questions test your ability to design sheet metal parts for manufacturability, strength, and cost-effectiveness. They might involve knowledge ...
How to Choose the Right Sheet Metal to Use - 2024 Tech Talk
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Now, sheet metal might seem simple on the surface, but trust me, there's a whole lot of variety out there. Picking the wrong one can lead to a project that's weak, rusty, or just plain frustrating to work with. But fear not, metalworking warriors! By the end of this video, you'll be a sheet metal selection superhero, able to choose the perfect material to bring your creations to life. So, grab ...
Sheet metal 101 The only video you will need to understand #sheetmetalfabrication #sheetmetal
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Hi This video is helpful for those who want to understand sheet metal. Good videos for sheet metal interview questions simple explaination about sheet metal
Understand Sheet metal Fabrication methods #sheetmetalfabrication #sheetmetal #metalmanufacturing
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get this Welding Trolley -:amzn.to/4dhmVQK Hi everyone, and welcome to this video on sheet metal fabrication methods! Sheet metal is a versatile material used in countless applications, from appliances and electronics to buildings and vehicles. In this video, we'll explore the various methods used to transform flat sheets of metal into useful three-dimensional shapes. Cutting Techniques First, ...
What is sheet metal and why we use sheet metal ? #sheetmetal
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Hi guys in this video I have explained what is sheet metal and what are the uses of sheet metal? Also why do we use sheet metal in the industry? Curious about why we use sheet metal? In this video, we'll explain what sheet metal is and why it's commonly used in various industries. #sheetmetal #metalworking #sheetmetalfabrication
How it's Made - Top 7 Metal Manufacturing Methods
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Hi guys we see a lot of different metals in out everyday life. Have you ever wondered how did those shapes are made? Metals are everywhere - in our cars, buildings, even the smartphones we hold! But how do these raw materials transform from deep within the earth to the incredible objects we use every day? Let's find out! In this video we will learn about the basic manufacturing practices and an...
What is Stainless Steel? SS304 vs SS316 Selecting right material #steel #metal #sheetmetal
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get this Welding Trolley -: amzn.to/4dhmVQK Today we're diving into the world of stainless steel, a metal that's everywhere from your kitchen sink to the building you work in. But not all stainless steel is created equal! We'll be exploring the two most common grades, 304 and 316, and helping you understand which one is right for your next project. What is Stainless Steel? Stainless steel is a ...
How to adjust mechanical properties of steel using alloying elements? #steelmaking #metal
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How to adjust mechanical properties of steel using alloying elements? #steelmaking #metal
Unbelievable Strength: Steel's Mechanical Properties Exposed!
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Unbelievable Strength: Steel's Mechanical Properties Exposed!
Steel: How It’s Made, Poured, and Formed (Steel Making Process Explained)
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Steel: How It’s Made, Poured, and Formed (Steel Making Process Explained)
how Steel is made? part 1 #steelmaking #steel #metal
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how Steel is made? part 1 #steelmaking #steel #metal
Unbelievable! Extracting Metal from Earth
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Unbelievable! Extracting Metal from Earth
characteristics of metal #metal #metalforming
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characteristics of metal #metal #metalforming
K factor Excel sheet #sheetmetal #sheetmetalfabrication
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K factor Excel sheet #sheetmetal #sheetmetalfabrication
Ultimate guide to folding metal #sheetmetal #metalforming
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Ultimate guide to folding metal #sheetmetal #metalforming
Benefits of Galvanizing #galvanizedsteel
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Benefits of Galvanizing #galvanizedsteel
Why Zinc Is Used for Galvanizing Other Metals #galvanizing #sheetmetal
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Why Zinc Is Used for Galvanizing Other Metals #galvanizing #sheetmetal
Selection of Press break Die - What V is correct for you ? #sheetmetal #sheetmetalfabrication
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Selection of Press break Die - What V is correct for you ? #sheetmetal #sheetmetalfabrication
Want to Master K Factor? WATCH THIS NOW!
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Want to Master K Factor? WATCH THIS NOW!
This is how Elon musk found the reason of expensive rocket 🚀 - Problem solving #business
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This is how Elon musk found the reason of expensive rocket 🚀 - Problem solving #business
Forget 5S- try 8D Method Root cause analysis
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Forget 5S- try 8D Method Root cause analysis
The K Factor Sheet metal under 3 mins Simple and easy
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The K Factor Sheet metal under 3 mins Simple and easy
haha shit metal
Are u based in india
No mate , I am based in new zealand
Amazing sir
Thank you mate 👍
Thanks for such great explanation! If you are comfortable, is your channel is helping you to make money. Actually i am planning for same but dont have proper guidance.
It is helpful but it takes a long time to learn the skill. And lot of patience
Thank you so much. What's your CPM and RPM?
Good video. Am surprised it has these few likes. very underated
Thanks buddy for your support
Please improve voice quality and secondly i learnt quite few things from the video..❤❤ simple and easy
Hi I am glad to know that you have learned a lot. Thanks for your comment.
Thank you for your beautiful explanation about this knowledge. I am from India Very very nice video go ahead sir
Thank you very much you comment and appreciation means a lot to me
Nice information... But Dude check your subtitles... They are funny 🤣
Thanks bro... it's auto generated.
@@Metalcut1412 okay ok... There will be an option to edit those auto generated text...
somebody please tell me how for a 90 degree fittings or u shaped fitting how the bend deduction or how to know which length of flat bar is to be taken . in case of mild steel of thickness 4mm, 5mm & 6mm . is there any software or something ? (would appreciate if someone answer :) )😀
Hi yes. Everything can be calculated in all the cad softwares I have used Auto cad , solid works and solidedge they all have that option.
Afterthis how to add another edge flange..... Plz help me
I will try but my license is expired
You are wasting paper..use board and marker if you need it big..
Sure
You are wasting keystrokes being a Karen😂
For explaining he is doing like that he is not wasting he is sharing his knowledge
Thank you for the info
Any time!
1:40
Hai... please send promo code
75%-FEB24 use it on dmetalart.company.site/products/K-Factor-Calculation-p543476103
superb .. please send promo code
Thank you that information was very helpful.
I am glad it worked for you... :)
I use use a caliper to measure the flattened length and then bend it and measure the legs again. Record the allowance and deductions.
Perfect mate .. let me know if you want a discount code for buying that sheet metal k factor cal ulator...
Tin
Its because of chromium
Nice thanks
I think you need a bit more polish on your editing, quite a bit. It might be a good idea to watch a few more "how it's made" videos while you edit so you know where the bar is. Clean up lens reflections. Dimmer or lower contract monitors while recording can help. Lose some stiffness, pretend you are talking to a bunch of puppies or something. I would definitely make Hindi or Urdu alternates, views are views, even if split. Your pig iron sounds like big iron, but that comes with practice and time. It isn't bad.
Hey mate thanks for feedback. I just channel is old but all the editing is from phone and n9t a fancy studio. But definitely, i will work on it.
@@Metalcut1412 Yeah, it takes awhile to get there. Keep at it.
Excellent video. Thank you!
Thanks for the feedback
Incomprehensible speaking.
Thanks for feed back I will improve
Subtitles help.
Very well done and informative video. Thank you for doing this. I have not heard the term pig iron since my father was still alive.
Thanks mate ...
These are metric units only? Could it be converted? Or we cannot use it with imperial?
Unfortunately you can not but you can convert it into metric to find the K factor because K factor will be a constant
TL;DR; You can't bend certain materials in an 90 Degree angle, because that materials will get fissues because of inner stress. So you will have to bend it in a radius. This radius depends on thickness and material type. As usual you don't need to experiement to find that special radius. Go and buy a book about metal work :)
You are right my friend...for example you can not bend lead (pb) in press break. You need mannual bender . But most of thw sheet metal product would be Ms,Ss or Ali. That can be bent using this method.
how to buy it
Go to dmetalart.company.site/products/K-Factor-Calculation-p543476103 and use 75%-FEB24 code while checking out
Thanks for making it so easy
Hey let me know if you want to buy that excel file i will give you a special one time use code for that
Not made by steel? Planes, my toothbrush, phone can done almost without steel, just motor needs some magnetical.
In a way they may not be a product of steel but indirectly they are made by steel. Conveyer systems. Extrusion and die making for your toothbrush, processing plants for those phones and pleases do have steel in the chairs and controls , wheels etc. Let me know what you think.
This isn't the complete process, then. You've certainly earned a like and a sub from me, but might I suggest a change to the video title? Perhaps something like "Steel Creation: The Complete Process - Part One" or something to that effect will be more appropriate. I've wondered for years how steel is made, even though I've welded and done metal working for many years now. Thanks for the info and I look forward to your next video! 😊
Part 2 coming where we change pig steel into different steel.
I felt like chaning mame after i release a new video
Hi suggestions noted and chamged the name thanks
Hi mate new video part 2 is uploaded
is it a neutral axis offset ...?(the one u told us to comment)
is it a neutral axis offset ...?(the one u told us to comment)
It's a ratio to nutral axis to thickenss
@@Metalcut1412 In the sense is that neutral axis appears at exact half of thickness or it is offset from centre ??
@@akshaytison271 It is bit offset. depending on material thickness and material type. Your K factor should never be more than 0.5. which means your neutral axis will always be offset. Most likely towards inside edge of folding.
Hello, iron is formed in massive stars where the temperature and pressure in the core are high enough to allow fusion of silicium (around 3 billion degrees). This is really far from the core temperature of our sun (around 15 million degrees) which only allows it to fuse hydrogen into helium and carbon, nitrogen and oxygen (via the CNO cycle). Our sun is not able to form iron and even if it were, the iron we have on Earth would not come from the Sun, as it would stay in the core of the star until its death. All the elements we have on Earth are from previous massive stars that do not exist anymore but that fed the molecular cloud from which our solar system is born.
Be proud and humbled, knowing that you are one of the 8 billion star killers living on Earth. (iron technically can destroy a star)
True...
Iron is also thecnicly the star killer
Yes you r right
Made in a star not the sun lol
Very wrong*
Hi look further into how iron is created
@@Metalcut1412 Iron is formed by stellar nucleosynthesis in massive stars. The sun is not massive enough to allow nuclear fusion until iron. And even if it was the case, the iron would remain inside the sun until it dies. So there is absolutely no way the iron we have on earth comes from the sun. It was already there before the solar system was born. Produced and released by -now dead- massive stars in the neighborhood of the molecular cloud from which the SS formed.
@@Metalcut1412Hello, I've already done it. Iron is formed in massive stars where the temperature and pressure in the core are high enough to allow fusion of silicium (around 3 billion degrees). This is really far from the core temperature of our sun (around 15 million degrees) which only allows it to fuse hydrogen into helium and carbon, nitrogen and oxygen (via the CNO cycle). Our sun is not able to form iron and even if it was, the iron we have on Earth would not come from the Sun, as it would stay in the core of the star until its death. All the elements we have on Earth are from previous -massive- stars that do not exist anymore but that fed the molecular cloud from which our solar system is born.
Wrong
I don’t think so random ass person
Well, google “planet formation”. It came from other, younger, stars.
Also iron can be formed only in massive stars (at least 8 solar masses), the sun essentially forms helium, carbon, nitrogen and oxygen
No actuallly our sun can go all the way till nickel .
Jey google iron formation and atom formation
iron sent to earth from elsewhere for our benefit
I would not say that, It was not sent. It was created by a scientific process called fusion . A process of creating new nucleus. It is on earth and it is on Sun too where there is no human.
@@Metalcut1412 a star far larger than our own had to go nova and that ejected matter had to have a trajectory to what would become our star system and sun. Sent here for our benefit.
Naah I would say we are just on this star because there are favorable conditions for us to strive.
Like in the Quran ❤
My Video does not promote any religion or any religious book.
@@Metalcut1412 i do my friend 😁 i do
Hehe ... :)
@@Metalcut1412 But this recently discovered scientific fact has mentioned in the Quran almost 1500 years ago when there were noooooo science or anything at all
😂😂😂😂 melting point of iron is? The temperature in the middle of the earth is? That's right higher than the melting point of iron so it's bollocks
Hi Mate, melting point of iron is 1,538 °C but this video is just a general overview of how metal is extracted from the earth. My next video will be on how Iron forms in universe . I will explain my point about earth in next comment.
What is says in video is because iron is a heavier metal than other metals it is found more towards the center of the earth. while earth crust was in making. Have a look of what's in the inner core of earth ? Iron Nickel alloy are in the innermost part of the core. earthscience.stackexchange.com/questions/562/why-is-earths-inner-core-made-of-an-iron-nickel-alloy?rq=1
The manufacturing company i use for sheetmetal only change the bottom v all the top tools are 1mm raduis how do i know what i must put in my inventor for inside raduis
First of all 1.ask them for inside radius for all V which they can get from their tooling provider. 2. Decide what Ir you want to use. Based on the V. 3. Ask your company about correct K factor chart. Normally, if company uses standard companies like amada or trumph or bysoft they woul first put your parts through theire press break program which should automatically do the adjustments.
You should use theire Ir to get a perfect flat pattern
@@Metalcut1412 so i must put in 1mm raduis on all my parts
No different bottom V will give you different IR. So put that IR that V gives you . Ideally bottom V will be 8Xthickness. then check how much IR that V gives you to your thickness in Force chart diagram.
I like it
Hey use 75%-FEB24 as a discount code for that Excel sheet check out.
@@Metalcut1412 how do i buy the excel
Bro your channel's name is "Engineering and ManaGERment" or "Engineering and Management" ?.. correction
Ohh thanks
??
😄 Promo`SM
useful facts!
Glad you think so!
American accent, yet proper pronunciation!
Thanks
where is blanking lancing and other shearing operations?
Hi ... its good that you know about these operations, the purpose of this video is just to explain the basics. I could make another video explaing all the operations that is acheived through shearing of metal.
@@Metalcut1412 I need an animation
😅😊
Thanks
I don’t not understand that
We are currently on industry 4.0