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James Alexander
เข้าร่วมเมื่อ 14 ก.ย. 2015
How to upgrade your OMtech laser… yes, it can be as good as a Thunder or a Epilog
Mirror Alignments
What happens when your beam is off centre? Well, let's see what happens when I miss align my number 2 mirror to place the beam off centre.
Using a Yongli HLP-200B CO2 Power Meter, I will test the power entering Mirror 3, when the beam is aligned, then when it is 2mm off centre and finally, when it is 4mm off centre. Even I was surprised at the results of how beam clipping negatively effects the power of your laser beam
The Yongli HLP-200B Power meter was purchased through AliExpress
www.aliexpress.com/item/1005004064020506.html?spm=a2g0o.order_list.order_list_main.10.4519180244jtsY
Using a Yongli HLP-200B CO2 Power Meter, I will test the power entering Mirror 3, when the beam is aligned, then when it is 2mm off centre and finally, when it is 4mm off centre. Even I was surprised at the results of how beam clipping negatively effects the power of your laser beam
The Yongli HLP-200B Power meter was purchased through AliExpress
www.aliexpress.com/item/1005004064020506.html?spm=a2g0o.order_list.order_list_main.10.4519180244jtsY
มุมมอง: 164
วีดีโอ
AF2028 Closed Loop Driver Alarm Reset
มุมมอง 6582 ปีที่แล้ว
This latest upgrade enhances the operation of the 2HSS57 Closed Loop Drivers on the X and Y Axis. If either driver detects an obstruction or there is a significant loss of steps that the driver cannot compensate for, that driver will issue an alarm and shut the stepper motor down. Previously, I would have to cycle the power to the whole laser to reset the driver fault and get the system operati...
AF2028-80 Closed Loop Stepper Motor upgrade: Y-Axis/Rotary
มุมมอง 7222 ปีที่แล้ว
Here I have detailed the upgrade of my OMTech AF2028-80 Laser; including upgrading the Y-Axis Motor/driver to a closed loop motor as well as repurposing the existing driver to control my rotary. this along with the installation of a select switch to select between the Y-Axis Driver and the Rotary Driver. Finally, the expansion of the Alarm detect circuit to include both X and Y closed loop driv...
OMTech AF2028-80 Power Distribution Upgrade
มุมมอง 2242 ปีที่แล้ว
OMTech AF2028-80 Power Distribution and upgrade. While upgrading my machine, I noted a discolouration of the AC wires, coming in the rear of the unit. While troubleshooting, I noted that the wires were all 18gauge, which are only rated for 10 amps. What was needed was an upgrade of the wires to 14guge, which can handle 14amps. Additionally, I installed a North American standard outlet and a sur...
Incorporation of the Alarm Function for Hybrid Stepper Driver
มุมมอง 2.3K2 ปีที่แล้ว
Here we explain how to incorporate the alarm function of a Closed Loop Hybrid Stepper Motor Driver. The Alarm function is an output, generated by the closed loop stepper driver whenever the stepper motor driver detects an error in position of the stepper motor. this is useful as this signal can be used to stop the operation of the Ruida Controller, two prevent damage to the laser mechanics or u...
Difference Between Open and Closed Loop Stepper Motors
มุมมอง 2.5K2 ปีที่แล้ว
After thinking about it, I figured I would run a little test to show the difference between the stock open loop motor and the closed loop stepper motor and driver. I recently upgraded the X-Axis to a closed loop motor and driver. This test is to show the difference in how the motors handle obstructions and outside forces.
X Axis Upgrade to Closed Loop Stepper Motors
มุมมอง 1.5K2 ปีที่แล้ว
This video explains the upgrade of the OMTech AF2028-80 80Watt Laser, from open loop stepper motor and driver, on the X-Axis, to Closed Loop Stepper Motor and Driver. This upgrade was an almost drop in upgrade. The only quirk was the requirement to change out the X-Axis drag chain for a large one (15x30mm) and the removal of part of a brake that blocked full travel of the Y-Axis ti the rear. Th...
This is what I was searching sir thank you very much
Great video, thank you. Just a question: I see that the output ALM is an open collector output. By using a relay you have no need of using Pull Up Resistors to detect the output status? Or do you need to usesresistors every time with an Open Collector Output? Thank you
I have the same laser as you. How do you like that dual output motor from AliExpress. I have always been skeptical from buying from there. But stepperonline doesnt have a dual output closed loop motor.
For anyone with a 100 watt 24x40 AF System... It's a pretty easy install, however You need a 24T 15MM Belt, 8MM Bore pulley... not a 20T. I should have checked before starting the upgrade... Now I'm stuck with a loose belt, and a 1.5 week wait until I get a new one! My fault though - But I recommend anyone doing the upgrade to pull out the motor and check how many T / the pulley is, as it doesnt seem to be universal. Everything else was smooth though - Oh... And the Y Axis on the 24x40 can use the same stepper motor as it already has a reducer, So I may do that as well while I wait for the pulleys. Easy upgrade, much appreciate the video!
@@Ikarazu unfortunately, there are numerous different lasers out there. Each may share similarities, but invariably, there will be differences. I glad you were able to upgrade your machine and how you will experience vast improvements
@@jamesalexander5388 Yup! So many different omtech models. Thanks for all your videos, just wired in the Y Axis as well - Ordered parts for the Alarm / Alarm reset as well. Your videos are easy to follow, Even if the machines aren't exactly the same...your explanations as well as detailed "Why" you do things makes incorporating them into a different model easy, much appreciated!
So if the servo driver on alarm close ALM+ with ALM-... you could direct connect it to free limit you have empty Z+
Not exactly sure what your are suggesting, but, when the Alarm function activates, Alm+ and Alm- are not shorted, the pass Vcc and Grnd - Vcc to Alm+ and Grnd to Alm-
Hi Jim - can you explain why you added a 36V PSU for your steppers? I switched out my X-motor to a closed loop and it runs fine using the original 24V supply.
I chose the 36VDC power supply for two reasons. First, because I was adding another driver to power the rotary, I was concerned with the power of the stock power supply being maxed out. The second reason was the increased torque at the X and Y axis stepper motors due to the increased voltage.
The wire selection on these definitely leave something to be desired. With that said a little work and you have a awesome machine for a fraction of the so called top tier models. My first real upgrade was the tube the one shipped in the machine only lasted a year of extremely light use. Now I'm sporting a RECI and it is a noticeable difference in beam quality
That is definitely on my wish list…
@@jamesalexander5388 well I had no choice as mine oem tube decided to fire in a donut shaped beam. Decided I would bite the bullet and just get a A grade tube not whatever they decided to send as a replacement.
I installed my x axis closed loop motor and it won’t move. The red light at the driver keeps flashing indicating the alarm is on
If the alarm is on, it could be a few different issues. One, the motor is hitting something and it tripping. Two, something is wrong with the wiring… best to DM me through Facebook messenger facebook.com/jimAlexander1961
Is that pretty straight forward to install? I just got a “CNCTOPBAOS Nema24 3N.m Closed Loop Stepper Motor 88mm 5A,HSS60 Hybrid Motor Driver 24-50V DC,60x60x88mm” with a driver. Is there anything I should be prepared? My machine is 130w Monport machine
You need to be sure the motor you selected will fit. You will also need a pulley to match the one on your current stepper (most are pressed on and hard to reuse).
Are you sure your machine uses Nema 24?, most use Nema 23
I didn’t know that the number was equivalent to the size of the mount. I just received the motor, I was in my way to install it. If it does not fit, I will order the 23. As far as wiring. Is that similar to what o already have installed?
@@renanuspfzea for wiring, most is already there from the stock open loop stepper motors. The only added wire is the encoder feed back from the stepper motor to the driver, which comes with closed loop motor.
@@jamesalexander5388 I can’t emphasize more how I’m thankful for not only the awesome video you made and also replying to all comments. You worth more than gold!! 😀🙌
At the 6:26 mark, would it be possible to move the limit sensor in an inch or so and reduce the bed size in software appropriately? That would negate the need to notch out the support.
Answered your question on your comment on the other video…
I have the parts coming this week to finally upgrade my X- axis. Rather than notching out the frame to prevent the larger motor hitting it, would it be possible to move the stop sensor in slightly and adjust the bed size in Lightburn to accommodate?
I don’t see why not. The amount, needed to notch is not a huge amount. Mind you, if you move the sensor and adjust the bed size, you only loose 5mm, maybe
@@jamesalexander5388I think I'm overthinking this - can probably just glue a small piece of ferrous metal to the Y-gantry to trigger the magnetic limit switch ~5mm sooner
@@JensRatsey pretty sure that will work as well
@@jamesalexander5388I have my new x closed loop driver and motor installed - you're right, not for the feint hearted! The motor is so tight against the metal trough that the new track runs in that I can barely get a piece of paper in there, yet it doesn't rub at all. I need to add my y-limit sensor trigger but holding a screwdriver over it for now works fine while I test. So all good so far - except that when I power up now, my z-axis just continues to lift the bed until I hit Escape on the controller. I removed the AF sensor a while back and took the opportunity to completely remove the wiring this time - is something still expected there? Before it would raise momentarily and then stop. Seems I'm missing a NO or NC connection somewhere. Any suggestions? Also wondering what you're settings are for the new x-axis - speeds and acceleration?
@@JensRatsey you will have to go into the Machine Settings, under the Z-Axis, and disable the homing function (I don’t know exactly what it is called, but you should know it when you see it)
Can you provide a link to the dual shaft motor/encoder?
The link for the closed loop dual shaft motor is in the description. It comes with a driver, but I opted to use a different one (same driver as I used for the X-Axis)
I guess that means that closed loop includes encoder feedback, while open loop has no encoder ?
Exactly. Also, the closed loop uses a different driver, that is capable of reading the encoder.
Unfair comparison as pointed out, the open loop motor has no encoder. Maybe re do it in a fair way or better to do this comparison to show acceleration & torque, also interestingly I can use my closed loop motors with my open loop driver (no encoder wired but not the other way round
Can't wait to find out if this can be done with my AF4063 150W Omtech and do the upgrade, thanks for the vid, very informative!
Why do u have to put the wires in the drag link???
Because it prevents them from becoming entangled as the gantry is moving forward and aft, and also keeps everything neat and tidy.
You mention that the stepper motor as possibly larger than needed for the X-axis. Do you know of a smaller one that would work and clear the Y-axis mount at the rear?
There are a number of motors and drivers out there. Amazon has a set, www.amazon.ca/RTELLIGENT-Stepper-Driver-Closed-Encoder/dp/B08692LFRH/ref=sr_1_50?crid=3UDQ386RWSGQA&keywords=nema+23+closed+loop+stepper+motor&qid=1670613692&sprefix=Nema+23+closed+loop%2Caps%2C87&sr=8-50
Why is it tripping?? I have my x axis upgrades and installing after holidays
You will have to give me a little more… do you mean why why was mine tripping? There are a number of reasons an axis may trip - an obstruction on the bed is most likely. I have had it, in the past, where I was engraving inside a bowl, and forgot the machine would try to home after… when it struck the side of the bowl, the driver tripped.
You dont need and actually dont want bigger motor on laser X axis because that axis is very light. Larger motor has heavier core and will have to fight it's own inertia more than a small motor and will not be any beneficial for that particular application.
Agreed, in part. Yes, the motor does not need to be as large as the one I choose, but it was the most readily available for a descent price. As for it fighting it’s own inertia, the physical size difference is not that much larger and as such any increase in inertia is more than compensated by the increase in torque. So far, I have been operating the X-Axis for over two months and have been impressed by the increased resolution and accuracy of the closed loop, over the open loop. All in all, as I have said in the past, I consider this the upgrade to have the most beneficial improvements, over all the other upgrades I have done to my machine.
Thabks I have been researching this mod and you confirmed my thoughts. Did you modify the driver alarm parameters to catch smaller load defaults? Have you tried stopping head while in motion to see how much force causes error?
I made no mods to the Driver default settings. So they are all as they were. As for testing, I ran extensive tests, by turning off the limit switches. When the head hits an obstruction, the alarm energizes the relay, braking the door protect circuit, which disables the laser. Once I was satisfied, and started using it, I did inadvertently hit an obstruction, while lazing, and it worked as expected. Only down side (and I am working on a solution) is the drivers need to have the power to them cycled to reset the alarm. Looking at adding a rest power interrupter to the drivers.
This is some good information. I don’t know how you don’t have more subscribers.
I have two of these lasers, and do my best to follow your every instruction
I am not on any forum’s, so the only ones who know of my work are those that happen across it or search for the AF2028…
@@redsixonefive best of luck. These machine can be very capable and highly reliable when using the right components.
Hey Jim..have you had any further success with the y-axis? I'm not even sure of what motor the My OMTech uses..I'm assuming the same I have the af 2435 80w blue and gray. I was interested in your work and progress. There's not a lot of information out there. Thanks
Not yet. The original idea was to use a single shaft Nema23 with a Cloudray reducer, but I realized it would block the pass through, so I am, now, going for a dual shaft motor from Ali Express.
@@jamesalexander5388 yes I was curious about this as well. Does OMtech use the same type of motor for the y axis as they did for the X axis aside from it being dual shaft? I have found just a few closed loop dual shaft motors.
@@anthonymyers-35 depends on the machine, I am guessing. On my AF2028-80, they use a Nema23 1.2Nm single shaft motor for the X-axis and a Nema23 1.2Nm dual shaft for the Y-Axis. I replaced the X-axis with a Nema23 2.0Nm closed loop motor with a 2HSS57 driver.
This is great thanks..are all the motors the same across the machine? Meaning x, y and z motors?
No, they are not. However, only the X and Y would need to be replaced. The X-axis is the most straight forward; Standard Nema23 closed loop motor and driver. Y-Axis has been an ongoing problem for me. At first I thought is could use a standard Nema23 with a Cloudray Reducer to compensate for the dual shaft motor on that axis. Unfortunately I forgot about the pass through, which would have been blocked had I installed the closed loop on that axis. As such,mi am now looking at a dual shaft closed loop stepper and driver, from ALI Express. More to follow.
@@jamesalexander5388 man, thank you so much. I haven't been able to find anyone who knows about this..lol Isn't there different sizes..like 2.1 or something else...sorry not really sure. You said the y axis is something different? I'm sure I'll be following intently and picking your brain. Thanks again! Great stuff
@@anthonymyers-35 the stock X-Axis stepper motor was a Nema 23 1.26Nm open loop motor. This motor is only 2.2” deep, where as the motor I selected is the Nema 23 2Nm, which is 3 3/4” deep due to the encoder on the back. It is just small enough to fit in the AF2028-80, although I had to cut out a small section of a bracket to allow the full travel of the Y-Axis.
@@jamesalexander5388 is there a smaller version of nema closed loop servo
Had to watch your video a few times...lol really informative
Love the new lights you put in !!!!
Thanks, they make a huge difference
Do you have links to the new stepper motors?
Just got an OMTech and would love to do these upgrades
Links to the motors, sprockets and drag chain are in the description
When you do the Y axis what improvements do you expect to see?
first, I am expecting reliable speeds, on the Y-axis up to 500mms and 1000mms on the X. Previously, I could not exceed 250mms on the X without loosing steps. I am also expecting improved acceleration and offset performance.