Nice videos. Question, how do you undo the hooks from the commutator hook bars so the wires can be removed? Do you apply heat and pry open? I noticed it's hard for micro flat heads to fit. What temp is good? I want to rewire a 3p DC 480 motor but am afraid to break the commutator. Not sure where to find a replacement.
yes you are absolutely right sir, you need to heat it up so the epoxy will be brittle and would easy to remove. just use enough heat that will not burn the wires. then you can pry them one by one
Hi, I'm needing to rewind a 12vdc high torque motor armature. It has 16 seg and 16 slots. I plan to use 600 grit sandpaper, 20 gauge magnetic wire. That is same size wire that it had. This motor runs a mobility lift up and down through a gearbox. I know the turns is 6. I did not identify the direction or connection sequence. Currently have bare armature. Help
Good day sir there is no need to worry about the direction of the connection as you can switch the positive and negative to reverse the spin. However the connection sequence is important if you did not take note of it before disassembly you need to estimate the contact point of the commutator and the magnetic field. It should be so that when the commutator is in contact with the electricity, the coils connected to it should be the ones in line with the magnetic field so that it will spin.
@@JakeMarvinVillegas thank you for the motivation. The motor case has tabs to be sure the commutator is applying force for N to S pull. I'm not sure of the 16 seg 16 pole, if I need two runs or just a single wave coil. I think I divide up the 16 poles so the the windings make the widest magnetic field and each winding is attached to commutator centered above on each side. I'm failing to understand two runs. I think it is in my mind right, but concerned
Hi Jake, I watched a video by American Tech on rewinding a 12 volt motor. I followed his pattern and have completed my armature. Tomorrow , I'll get it together to see if it will run correctly. Thank you very much for your guidance. Have a merry Christmas and Happy New Year sir
Hello @Jake Marvin Villegas. At around 1:16 of your video you indicate the direction or rotation. I cannot understand why you are highlighting this? How does this effect the windings?
Great videi. Thanks. From two slots 1 and 6 only 3 wires are connected to 1. 2. and 3 segment of commutator. In this way from 12 slots only 18 wires are availane. But segments are 24. How remaining 6 segments are connected.
Winding without commutator. No. of make it one only for demo. We want to know total how wires coming out of slots. Pl. Tag with numbers. It should be 24 to match commutator segments. We are confused it is 18 terminals or 24 terminals. Pl. Make it elabotate for demo purpose only.
12 slot 24 slot commutatato 2 layer lap winding. If I wind each coil 16 + 15 coil with 3 output teimnals. Connect 123. 345. 567. 789... For this how many coils I have make. How to insert in armature slots.
By 16 + 15 sir you mean turns right? if so, put the 16 and 15 turns on the same slot, it would be two coils per slot with commutator segments 3 in total. Commutator segments 1-2 ---- 16 turns of wires slot 1 of armature 2-3 ---- 15 turns of wires slot 1 again of the armature 3-4 ---- 16 turns of wires slot 2 of armature 4-5 ---- 15 turns of wires slot 2 again of armature and so on. Just make adjustments of the number of turns if the wires dont fit in the slots.
Hello shoena conde, you can use a micrometer, vernier caliper or a wire gauge to measure what wire to use in your armature. Because in this vid I used a cotton string for demonstration.
Hello and thank you very much for the information. I am trying to learn how to map an old commutator so that I know how to rewind it. I can't find a way to be able to easily map the windings of an old commutator. There's no way I can do a rewind if I don't understand what the original windings are. Can you help me with this? Thank you very much.
Mí nombre : edinson morillo peinado vivo en la cuidad de Cartagena megusta el en bobinado como puedo obtener el esgema eléctrico del colector de inducido Gracias
Nothing is simplified in ur videos(1 and 2) u r only talking to urself here..ur tutorial should level to the beginners and not to ur level as an expert, that way u can share(unless u dont want too) or impart portion of that skill or knowledge to ur viewers
I have a damaged two of the tabs are lifted out of the base. Can they be replaced or repaired I am looking for a book on how to do it
i like your imformation diagram...i like rewinding job because is my job ...but i like big this video💛💛💛💯🙌🤝👊👇
Nice videos. Question, how do you undo the hooks from the commutator hook bars so the wires can be removed? Do you apply heat and pry open? I noticed it's hard for micro flat heads to fit. What temp is good? I want to rewire a 3p DC 480 motor but am afraid to break the commutator. Not sure where to find a replacement.
yes you are absolutely right sir, you need to heat it up so the epoxy will be brittle and would easy to remove. just use enough heat that will not burn the wires. then you can pry them one by one
I'm working with a reversible AC/DC motor. Should the armature be wired the same in those. Thanks for the great video!!!
Hi, I'm needing to rewind a 12vdc high torque motor armature. It has 16 seg and 16 slots. I plan to use 600 grit sandpaper, 20 gauge magnetic wire. That is same size wire that it had. This motor runs a mobility lift up and down through a gearbox. I know the turns is 6. I did not identify the direction or connection sequence. Currently have bare armature. Help
Good day sir there is no need to worry about the direction of the connection as you can switch the positive and negative to reverse the spin. However the connection sequence is important if you did not take note of it before disassembly you need to estimate the contact point of the commutator and the magnetic field. It should be so that when the commutator is in contact with the electricity, the coils connected to it should be the ones in line with the magnetic field so that it will spin.
@@JakeMarvinVillegas thank you for the motivation. The motor case has tabs to be sure the commutator is applying force for N to S pull. I'm not sure of the 16 seg 16 pole, if I need two runs or just a single wave coil. I think I divide up the 16 poles so the the windings make the widest magnetic field and each winding is attached to commutator centered above on each side. I'm failing to understand two runs. I think it is in my mind right, but concerned
You're welcome sir, just have to try it sir and see if it works. I know you can do it 😇
Hi Jake, I watched a video by American Tech on rewinding a 12 volt motor. I followed his pattern and have completed my armature. Tomorrow , I'll get it together to see if it will run correctly. Thank you very much for your guidance. Have a merry Christmas and Happy New Year sir
Wow good job Sir! I hope it works, please let me know 😇🙏 advance Merry Christmas Sir Greg 🎉
Hello @Jake Marvin Villegas. At around 1:16 of your video you indicate the direction or rotation. I cannot understand why you are highlighting this? How does this effect the windings?
Sir yah winding lap or wave he?
Will this pattern work on all small armature or just the one you doing.
Great videi. Thanks.
From two slots 1 and 6 only 3 wires are connected to 1. 2. and 3 segment of commutator. In this way from 12 slots only 18 wires are availane. But segments are 24.
How remaining 6 segments are connected.
Winding without commutator. No. of make it one only for demo.
We want to know total how wires coming out of slots. Pl. Tag with numbers. It should be 24 to match commutator segments.
We are confused it is 18 terminals or 24 terminals. Pl. Make it elabotate for demo purpose only.
Here sir
segments slots
1-2-3 1
3-4-5 2
5-6-7 3
7-8-9 4
9-10-11 5
11-12-13 6
13-14-15 7
15-16-17 8
17-18-19 9
19-20-21 10
21-22-23 11
23-24-1 12
12 slot
24 slot commutatato
2 layer lap winding.
If I wind each coil 16 + 15 coil with 3 output teimnals.
Connect 123. 345. 567. 789...
For this how many coils I have make. How to insert in armature slots.
By 16 + 15 sir you mean turns right?
if so, put the 16 and 15 turns on the same slot, it would be two coils per slot with commutator segments 3 in total.
Commutator segments
1-2 ---- 16 turns of wires slot 1 of armature
2-3 ---- 15 turns of wires slot 1 again of the armature
3-4 ---- 16 turns of wires slot 2 of armature
4-5 ---- 15 turns of wires slot 2 again of armature
and so on. Just make adjustments of the number of turns if the wires dont fit in the slots.
Sir marvin salamat sa vidio mo may natutunan din ako👏👏
Hi freind , do you use varnish or epoxy resin to finish it , please let me know
Hello there jimmark2010, yes I use epoxy resin. Varnish is not that strong.
Good tutorial sir.. new friend her.
Hi! i just want to know the number of the magnetic wire to use.tnx.
Hello shoena conde, you can use a micrometer, vernier caliper or a wire gauge to measure what wire to use in your armature. Because in this vid I used a cotton string for demonstration.
Hello and thank you very much for the information. I am trying to learn how to map an old commutator so that I know how to rewind it. I can't find a way to be able to easily map the windings of an old commutator. There's no way I can do a rewind if I don't understand what the original windings are. Can you help me with this? Thank you very much.
@@lukefenech I have the same issue. How do I remove the old epoxy so I can un-wind without breaking the wires?
Доброе время суток уважаемый. С началом в принципе всё понятно по рисунку а как мотается конец и встречная обмотка!?
Tank you...start point is not clear becase fast vedio
Please describe the diagram.Then describe the winding please.
Your camera view is not clear, we don't see what you are doing well
Im sorry about that sir as i dont have propper media equipment
Diagram should be animated in different colors in every slot
Great bro keep it up👍👍👍👍
the numbering: 1,3, 4 and 5 . why not use number 2
that is only a sample sir, it would depend on the power tool
Good video 👍👍👍👍
Great thing is the way
I translated everything, looked at everything , but I didn't understand anything. I will think and train on threads...
Its better to watch other videos sir from other youtubers
Mí nombre : edinson morillo peinado vivo en la cuidad de Cartagena megusta el en bobinado como puedo obtener el esgema eléctrico del colector de inducido Gracias
Very poor method of explaining the winding. Can not be understood.
Im sorry about that sir i hope i can make a better video in the future
Pede magsalita po kayo sa next vidio explain niyo po para mas madali ko pa maintindihan.😁😁😁
sige boss haha, pasensya wala updates regarding power tools ang channel ko
Angle grinder Bosch Gws7-115 armature winding data
Tutorial no good...very fast...
Hello there Albert, you should probably watch the first part
very hight speed
Está muy bien como desarrolla el trabajo es lo que yo quiero hacer
Too fast video I couldn't understand
Great!
Please give me facebook !
👎
Nothing is simplified in ur videos(1 and 2) u r only talking to urself here..ur tutorial should level to the beginners and not to ur level as an expert, that way u can share(unless u dont want too) or impart portion of that skill or knowledge to ur viewers
Ok sir i will try my best next time